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Solutions
Switchgear and
ower Systems
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ContactInformation
BrianKisner/President
9400GlobeCenterDrive,Suite116
Morrisville,NC
27560
Tel:9198184009
www.nexgearfast.com
(HeadquartersLocation)2
WayneHartmann/VPMarketing
212BobolinkPlace
Jacksonville,FL
32259
Tel:9046546175
www.nexgearfast.com
(RemoteOffice)
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OurExploration
Applications&SolutionsOverview
IntroduceNexGear
Background,FacilitiesandStaffing
Applications&Solutions
Details
HowNexGearCanBeofService
Q&A
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Applications
MetalEnclosedSwitchgearforFacilities
New,retrofit,expansion
OnSite
Power
Systems
(24/7)
New,retrofit,expansion
Prime,standby,utilityparalleled
UnitSubstations
EnclosedMV,LV,MV/LVSubstations
PowerDistribution
Utility/FacilityInterface
MetalEnclosedSwitchgearforUtility
SubstationsandPowerplants
4
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Applications
ModularPackagedGenerationSystems
Improvedreliabilityanddecreasedfueluse
ZeroEmission
Peak
Reduction
using
PackagedBatteryStorageSystems
ex.,1MWH(2x500kWHmodules)
RenewableFirming
in
Distribution
Systems
SubstationsusingPackagedStorage ex.,2MWH(4x500kWHmodules)
MicroGrid Usingconventionalandrenewablesourcesplus
loadmanagement
5
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SolutionBasket
MediumVoltageMetalCladandMetalEnclosedSwitchgear
LowVoltage
Switchgear
and
Switchboards
ControlPanels/GeneratorControlUpgrade
GeneratorMountedSolutions(GenBox)
AutomaticTransfer
Switches
GeneratorParallelingSwitchgear
MicroGridandStorage
PackagingforGensets,SwitchgearSubstations
Services
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Range
120Vto38kV
Facility
and
Utility Indoor/Outdoor
New,RetrofitandExpansion
Switchgear,Switchboards,
Panelboards,
AutomaticTransferSwitches,GeneratorParallelingSwitchgearandControlSystems
MeetNEC,
NEMA,
UL,
ANSI,
IEEE
and
otherrelatedstandards
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LVSG,LVSB,Control
8
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MVSG,Control
9
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FacilityActivity
10
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MediumVoltageSwitchgear
ATS
Switchboards,
UPS&Storage
ATSw/MaintenanceBypass
&Integrated
Low
Voltage
Switchgear
ModularGensetPackages
w/IntegratedSwitchgear
Intelligent Power Systems
LowVoltage
Switchgear
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AboutNexGear/PowerSecure PowerSecure's businesses
provide
products
and
servicesintheareas LEDEfficientLighting
InteractiveDistributedGeneration
DGand
On
Site
Power
ElectricUtilityEPC
IntelligentPowerSystems
$140M/Yr.,
NASDAQ:
POWR Founded2000
NexGearisadivisionofPowerSecuresupplyingIntelligentPowerSystems MV/LV
Switchgear,
Power
Management,
On
Site
Power
Systems, CriticalPowerSystems,C&IFacilityPowerSystems,Microgrids,StorageandModularGeneration
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Historyof
NexGear
NexGearstartedin 2002as
PowerSecures DGBusiness
realized
itneededtocapturevaluebyhavingan
internalswitchgear/controlsource
versusexternal
suppliers
Smallswitchgear/controlsintegratorwasboughtandwasnamedNexGear
Veryexperienced
staff
was
added
20022005tosupportgrowth
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Historyof
NexGear
NexGeargrewasPowerSecures DG
andUtility
Infrastructure
businesses
grew
Inmid2009,adecisionwasmadethat
NexGearwouldincreaseitspercentage
ofnonPowerSecure originated
business
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NexGear
TeamExperience
OnSitePowerSystemSpecialists
0ver10YearsofDeliveringSwitchgear,
Control,Protection,Automation,
Packages 4,000+MWsofSwitchgearEngineered
andDelivered
ServeIndustrial,HeavyCommercial,InstitutionalandGovernmentMarkets
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FacilitiesGlobe RTP1 WakeForestRandleman
Globe:
Main
Office
and
Factory 27k
ft2
RTP1:OfficeandFactory 20kft2
WakeForest: OfficeandFactory 20kft2
Randleman: PackagingFacility 40kft2
90Employees
30Employees
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NexGearOrganization
Chris Ellis
VP, Engineering
Engineering Staff
Reeba LambertSales Support Programs
New Designs,
Micro Grid,
Storage
Low Voltage SG
Concentration
MV Voltage SG
& OEM
Application
Concentration
Inside Sales
Brian KisnerPresident
Rob HarrisVP, Engineering and
Chief Smart Grid
Architect
Engineering Staff
Factory Staff Factory Staff
Tom MimsVP, Operations
Engineering Staff
Direct Sales
Chris JankowskiVP, Sales
Marketing &
Agency Sales
Wayne HartmannVP, Marketing
Marketing and
Representative Channels
Pete Maloney
Jordan HintonInside Sales and Project
Management
Field Service,
Commissioning
Mike KocoilekVP, Field Service
PowerFab
Will DickensonVP, Operations
Factory Staff
Engineering Staff
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MediumVoltage
Switchgear
MetalCladandMetalEnclosed: 538kV
Transferand
Load
Shed
Schemes
ParallelingControls
NeworExpansionSwitchgear
RetrofitofExistingSwitchgear
DropIn
Substation
and
Portable
Designs
PaintedSteelEnclosures, Indoor/Outdoor
ManufacturedperUL,IEEEandotherstandardsperprojectrequirements
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LowVoltage
Switchgear
600ClassAC&DC
Transferand
Load
Shed
Schemes
ParallelingControls
NeworExpansionSwitchgear
RetrofitofExistingSwitchgear
DropInSubstationandPortableDesigns
PaintedSteelEnclosures, Indoor/Outdoor
ManufacturedperUL1558andotherstandards
perproject
requirements 21
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LowVoltage
Switchboards
600VClassAC&DC
Transferand
Load
Shed
Schemes
ParallelingControls
NeworExpansionSwitchgear
RetrofitofExistingSwitchgear
DropIn
Substation
and
Portable
Designs
PaintedSteelEnclosures, Indoor/Outdoor
ManufacturedperUL891andotherstandardsperprojectrequirements
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ControlPanels
EnclosurestypesNEMA1,3,3R,3S,4,4X,12
Steel,aluminum
and
stainless
steel
exteriors
Custompaintavailable
Freestandingor
bracket/wall
mounted
Conduitentrancefromtop,sideandbottomasrequired
UL508A 23
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Generator
Parallelingand
Management
UpgradeSystem
(GPMUS)
UpgradeapowercircuitbreakerbasedATSforUtilityparalleloperation
NoLoad
&Load
Test,
Standby
and
Paralleled
Operation
Bumpless returntoUtilitypowerafteraUtilityoutage
Abilitytoproactivelyandbumplessly separatefromtheUtilitywhenoutagesarelikely(severeweather,poweremergency)
Enclosurestypes
NEMA
1,
3,
3R,
3S,
4,
4X,
and
12
Convenientmountingandeasydisconnect/reconnect
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GPMUScanupgrademanylegacysystemswithpowerCBs:
Encorp,Eaton
SPB/Magnum,
Lakeshore
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GenBox /GenKits
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GenKit
Breaker(s),Bus,Backplane,Lugs,Controlsfor
placementinto
existing
Breaker
Termination
Box
GenBox
GenKit+NeworExpansionBreakerTerminationBox
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GenBox /GenKit
Value
Costeffectivepowerdistributionforloads
Minimizessiteworkandfieldengineering
Eliminatethecostsassociatedwithseparate
outputdistribution
equipment
Eliminatesthefloor/wallspacerequiredby
separateoutputdistributionequipment
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GenKit&GenBox
ApplicationsforNewandRetrofitInstallations: Single(1)CircuitBreakerConfigurations
Twin(2)
Circuit
Breaker
Configurations
Multiple(3and4)CircuitBreakerConfigurations(DependentUponEnclosureSize)
OptionalAdditionalCircuitBreakersincludingHousePowerCBs,FirePumpCBs,ConveniencePowerCBs,andLoadBankCBs
OptionalControls UtilityGeneratorAutomaticTransferSwitchControls
UtilityGeneratorManualTransferSwitchControls
GeneratorGeneratorEmergencyPowerSourceSelectionControls
UtilityGenerator
Paralleling
Controls
GeneratorGeneratorParallelingControls
LoadManagementControls
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BreakerKit
Value
Add
DeterminingsuitabilityofCBforservice
Examineapplication
conditions
to
recommendoptimalCBfortheinstallation
Attachlugsperapplication
DeriveTripUnitsettings
EntersettingsintoTripUnit
Primarytest
complete
CB
with
proper
settingsenteredintoTripUnit
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AutomaticTransferSwitches
600VClassAC
UL1008;UL891orUL1558versionsavailable
600A 5000A** 5000A,UL891or1558only
3or4PoleDesigns
Adaptabletovariousfacilitygrounding/bonding
schemes
PS200ATSController
Supportsallcommontransferschemes
OpenorClosedTransition
Customizablelogicifrequiredbyapplication
EngineStart/StopControl
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Transfer Switch with
Bypass Isolation
Transfer Switch withoutBypass Isolation
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AutomaticTransferSwitches
FixedorDrawoutBreakerDesigns
ServiceEntranceRatedConfigurations
CBswithprotection,includinggroundfaultif
required
Saves
cost
compared
to
using
separate
CB
for
serviceentranceandcontactorATS
MaintenanceBypassIsolationAvailable
MBPICBscanbeusedforautomatictransfer
whileprimary
CBs
are
being
maintained
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Transfer Switch with
Bypass Isolation
Transfer Switch withoutBypass Isolation
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ATSwithIntegratedLVSG Seamless
Bus
Transition
to
LV
Switchgear
AbilitytoIntegrateServiceEntranceRating,Utility
Metering,DisconnectSwitch,TransferSwitch,Bypass
IsolationandLoadSwitchboardintoaSingleBused
Assembly
Savesspaceandcost,andincreasesreliability
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OnSiteGenerationExperts
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GeneratorParallelingSwitchgear&ControlSystems
LVandMVSystems
NoLoad&LoadTest,StandbyandParalleled
Operation SingleandMultiple
Generators
Bumpless returnto
Utilitypower
after
a
Utilityoutage
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Abilitytoproactivelyandbumplessly separatefromtheUtilitywhenoutagesarelikely(severeweather,poweremergency)
Abilityto
use
on
site
power
system
in
Utility
demand
response
programforrateincentives
EnclosurestypesNEMA1,3R
GPSCScanupgrademanylegacyonsitegeneratorparallelingand
managementsystems
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SimpleApplicationOverview
LOAD
UTILITY
G
G
M
System Control & HMI
Utility Protection, Metering
and Switchgear Control
Generator Protection, Metering
and Switchgear Control
Engine/Generator
Communications for Remote
Dispatch and Monitoring
Paralleling
Switchgear
Load Bus
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ParallelingSystem:
SimpleApplication
LOAD
UTILITY
G
LOAD
UTILITY
G
G
M
Existing Facility Facility Retrofit with
Switchgear/Automation forParallel Generator Operation
ATSCBs
P ll li S
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ParallelingSystem:
Complex
Application
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GeneratorParallelingSwitchgear&ControlSystem
37LVOutdoor
Application;
Single
Main,
Single
Generator
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GeneratorParallelingSwitchgear&ControlSystem
38MVIndoor
Application;
Dual
Mains
and
Multiple Generators
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GeneratorParallelingSwitchgear&ControlSystem
39MVIndoor
Application;
Generator
and
Master
Control
Sections
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Packaging Generators
Switchgear Control
Enclosures
Exhaust
Emissions
ULFuel
Tanks
PDUs
UPSs Integrated&
RemoteRadiators
HeatExchangers
&Recovery
AncillaryEquipment
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Packaging
41
Randleman,
NC
Rolling Out Packaged Projects
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RollingOutPackagedProjectsinRandleman,NC
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Packaging
Example: 2Modules,eachwith:
2Generators,GeneratorandTieSwitchgear,
IntegratedULFuelTanks44
Packaging
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Packaging
45
CAT2250kW
Packaging
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Packaging
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Transformers,MV&LVSwitchgear,PDU
Packaging
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Packaging
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3X2250kWCATs,Transformers,Switchgear,(LV&MV),ControlRoom
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PackagingEnclosed LV Substation
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Packaging
49
EnclosedLVSubstation
UL142
Fuel
Tank
UL142FuelTank
PDU
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MicroGrid & StorageUtility Grid Solar Carport
Portable Solar
Diesel Generators
AC Module DC Module
Smart Load Panels
Electric Vehicles
Operator
Interface
MicroGrid & Storage
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MicroGrid & Storage
ACandDCModules
ElectricVehicles/
ChargingStations
(2)150kW
DieselGenerators
SolarCarport
IntelligentSwitchgearModules
withStorage
Conventional,RenewableandStorage
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, g
Scalableand
Modular
Approach
UTILITY
AC/DC
AC/DC
RENEWABLE / DC
RENEWABLE / DC
RenewableCapacity
AC
AC
DC
DC
LOADS
AC
DC
Inverter &
Charge Controller Inverters
OSPS/DG
DIESEL
Utility Entrance, OSPS,
Load, RenewableIntegration & Storage
52
Storage in Action: Di h O P k
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StorageinAction:
LoadShifting
&
DemandReduction
12AM 12PM 12AM
Charge Off-Peak
Discharge On-Peak
StorageScalability
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StorageUTILITY
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Storage
Applications
UtilityDistribution
Substation
Storage
forDemandResponseUse
AC/DC
FEEDERS
115kV
13.8kV
Storage
13.8kV 480V
SCADA
Substation Bus
UTILITYDISTRUBTION
SUBSTATION
AC/DC
LOADS
UTILITY
13.8kV
Storage
480VBAS/BMS
SCADA
Facility Bus
FACILITY
DISTRUBTION
SUBSTATION
FacilityStorage
forDemandResponseUse
Storage
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g
Applications
FacilityUsefor
UPSfor
EGen
Start
on
Source
Failure
andDemandResponseUse
AC/DC
UTILITY
13.8kV
Storage
480V
SCADA
AC/DC
Storage
Scalability:BuildCapacityfor
StorageDemandandDuration
NexGear Service Group
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NexGearServiceGroup
Switchgear ServicePreventive Maintenance
Relay Testing
Infrared Scans
Ground Fault Testing
Retrofits
EngineeringandServices
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g g
SiteSurveys ProjectEngineersandSalesEngineerscanvisityour
facilitytosurveyneedsfornewandretrofitwork.
Design/Engineering Includingswitchgear,transformers,cabling,panels,
protection,automation,metering,communications
andintegration.
We
also
provide
Coordination
Studies,ShortCircuitAnalysisandArcFlashStudies.
Procurement
Multivendor
capable
with
agreements
with
major
suppliersofbreakers,transformers,protection,automation,metering,communicationsandintegration.
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EngineeringandServices
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g g
Fabrication Completefabricationincludingmetalwork,buswork,
allcomponentmountingandwiring,permanenthousingandmobileenclosures.
FactoryTesting Allsystemsareexercisedwithsecondaryorprimary
quantitiesas
appropriate
to
ensure
functionality.
Thisincludeshighlyintegratedprotection,automation,meteringandcommunicationsystems.
SiteConstruction/Installation
OurexperiencedCrewsandProjectManagersensuresmoothinstallationofyourproject.
58
EngineeringandServices
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g g
Site
Testing/Commissioning Weapplyprimaryandsecondaryquantitiesasappropriatetoensureallfieldconnectionsarecorrectandtheinstallationisfullyfunctional.
Training Onsitetrainingforengineering,operationsandmaintenance
personnel,aswellastrainingatourfacilityduringconstructionandfactorytest.
Maintenance Wecancareforyourinstallationtoensuremanyyearsofhighly
reliableelectricservice. Inmanyinstanceswecanemployremotesystemsthatgatheradvanceddiagnosticinformation.
FieldService SwitchgearMaintenance,InfraredTesting,RelayTesting,
SwitchgearTroubleShooting
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HowNexGear
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CanBe
of
Service
Beasinglesourceofswitchgearandsystemspackagingforoptimumcoordinationand
singlepoint
responsibility
Providemaximumvaluewithintegratedengineeringandlongstanding sourcing
capabilities Provideexcellentservicewithexperienced
engineers,fabricatorsandfieldprofessionals
engagedin
mission
critical
on
site
power
systemsonadaytodaybasis
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Why NexGear???
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WhyNexGear???
Spec/BuildandDesign/BuildSpecialists
1000sofMWsofOnSitePowerSystemExperience(10+years)
VendorNeutral;
Able
to
Propose
Optimal
Solution
ExpertiseinModernProtection,Control,
Automation
and
Integration LessOverhead=BetterValue
FastQuotingandSubmittalApprovals
RapidDeliveryforCustomDesigns
OneSupplier
for
Accountability
MVSG,LVSG,Controls,Generation
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