LPG & PETROCHEMICAL TRANSPORTATION LPG & PETROCHEMICAL TRANSPORTATION -- WORLD WIDEWORLD WIDE
NGC Fleet Management
A Quality & Safety Approach
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The transportation of petrochemical gasses is a highly specialised and severely demanding sector of the shipping industry. It involves dealing with the hazards of liquefied gas namely, high pressure, low temperature, flammability, toxicity and reactivity.
Apart from the strict regulations governing the gas carriers’ physical construction, strict maintenance schedules, product handling knowledge and safety routines form significant aspects of NGC’s fleet management strategy.
Transportation of Gas
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Construction
The Tanks ...
are not an integral part of the hull. Instead they are installed and stored in cribs placed in the holds of the hull, so-called void spaces. They are constructed from special steel alloys to ensure the strength of the tanks under variable pressure and temperature.
The Norgas Discoverer, Norgas Voyager, Norgas Pioneer & Norgas Energy are fitted with tanks made of solid stainless steel.
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Construction
The Hull …,
all vessels have double bottoms which many modern tankers today have. The ballast tanks and void spaces are protected against corrosion according to the most advanced principles. The ships’ paint and coating systems are maintained on a regular basis to avoid harmful corrosion, and often void spaces are kept pressurised by means of dried air or inert gas.
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Maintenance
Advanced constructions demand strict maintenance routines. Regulations governing the maintenance of gas ships are comprehensive and demanding.
The average age of the NGC fleet today is a long way from its dedicated 30 years life-cycle. In addition, owing to continuous upgrading and follow up on inspection findings, the NGC fleet has been kept spick and span.
For instance, the two oldest vessels, the Norgas Discoverer (built 1971) and Norgas Voyager (built 1972), were both extensively rebuilt and upgraded in 1990, and then again in 1995/96. They are now in a condition for a life-cycle up to 35 years.
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The two sister vessels, Norgas Sailor and Norgas Pilot have beenundergoing an extensive upgrading programme whereby new insulation measuring 200mm has been installed onto their cargo tanks. This is an increase of 60mm from the original insulation thickness. This has reduced the ingress of heat dramatically. The Norgas Pilot has also had an upgrading of her cooling plant which has increased her cooling efficiency by up to 15%. This has been achieved by mounting an intermediate cooler and cargo chiller.
On the Norgas Carine, Norgas Traveller and Norgas Trader, deck tanks have been mounted to take care of the cargo heel when switching between two different grades. This has gained us tremendous flexibility in our trade pattern, not to mention time saved during the purging and gassing up processes.
Upgrading and Improvements
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Maintenance - Industry standardsThe fleet is regularly vetted by inspectors accredited by the Chemical Distributors Institute (CDI) and the Oil Companies International Marine Forum (OCIMF).
CompanyNorgas Carine
Norgas Challenger
Norgas Chief
Norgas Discoverer
Norgas Energy
Norgas Navigator
Norgas Patricia
Norgas Pilot
Norgas Pioneer
Norgas Sailor
Norgas Trader
Norgas Traveller
Norgas Victory
Norgas Voyager
Arco/Lyondell 4 8/18/99 2/22/98
BP 4 1/13/00 12/24/00 5/29/01 7/5/00 4/10/00 2/3/00 12/27/99 9/13/00 1/26/97 8/9/99 7/6/00 7/25/01 6/25/00 2/18/00
Chevron 4 4/26/00 8/30/98 3/31/99 5/31/99
Dow 4
Elf 4 12/3/94 3/5/99 6/29/95 10/16/99
Exxon (SMS) 4 3/18/00 6/11/00 6/1/00 12/10/99 5/16/00 6/16/00 11/11/99
Exxon Chem (Intermar) 4
Neste 4 8/23/97 5/26/96 10/23/97 5/27/97 4/3/98
PCS 4 9/11/99 7/25/99 8/13/99 8/3/99 9/8/00
Petronas 4 1/31/00 3/18/00 12/4/99
Repsol 4 10/5/98 8/10/97 8/13/99
Shell 4 10/6/00 5/31/00 9/17/00 7/16/00 11/27/97 7/17/00 10/17/00 10/22/00 9/19/99 7/7/00 12/12/00 7/4/00 6/11/00
Statoil 4 10/12/00 6/23/99 9/30/00 12/26/00 7/16/98 11/12/98 4/27/00 3/1/00 2/16/98 1/8/00
Texaco 4 1/11/00 9/29/00 7/26/00 6/17/00 11/19/99
NGC 1 11.11.98 20.01.99 04.12.98 02.06.98 29.11.98 03.02.98 5/18/98 09.03.98 27.12.98 20.01.99 4/7/99 04.06.98 26.10.98Flag State 1 5/16/99 3/19/93 12/16/92 6/2/98 10/26/99 9/16/98 5/18/99 11/3/96 9/20/99 10/16/98 11/6/98 11/12/98USCG 1 6/3/99 9/27/97 11/18/98 8/19/94 9/15/92 4/30/99 9/20/99 5/24/99 4/9/98 2/21/99 8/20/99 5/19/99Port State 1 9/2/99 6/25/99 2/9/99 11/10/99 10/26/99 10/14/98 7/6/99 12/16/99 7/14/99 11/20/99 10/16/98 3/22/99 1/20/97 1/14/99CAP survey 4 3/26/02 24.06.01 8/20/02 4/11/00 2/25/99 9/19/99 12/11/01 4/8/02 2/18/00 6/17/02 4/9/00 2/17/02CDI Internal 2 2/11/00 6/29/00 10/19/00 10/1/00 6/5/00 9/30/00 2/19/00 8/11/00 7/5/00 2/5/00 6/19/00 5/15/99 6/9/00 5/22/00SMC 2 4/16/03 11/30/02 5/18/00 1/31/04 4/30/03 4/30/04 11/5/02 4/25/00 10/31/02 3/19/00 1/10/04 9/8/04 9/29/99 8/31/03
CDI 2 3/11/00 7/29/00 11/19/00 11/7/00 7/5/00 11/9/00 3/19/00 9/11/00 8/5/00 3/5/00 7/19/00 6/15/00 7/9/00 6/22/00OCIMF (SIRE) 1 10/6/99 11/11/99 5/31/99 9/17/99 7/16/99 2/4/99 7/17/99 10/18/99 10/23/99 9/19/98 7/8/99 7/26/99 7/5/99 6/11/99
1= Last inspected 2= Inspection due 3= Approved from 4= Approved until
Updated as of Feb 15, 2000
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Condition Assessment Programme (CAP)
In addition to regular surveys by the classification societies, all NGC vessels are subject to the Condition Assessment Programme (CAP) survey, a rating system adopted as a tool to assess the overall technical standards of major oil/gas vessels above 15 years of age.
Rating:5 - new condition with no evidence of waste, wear and tear4 -good condition with negligible waste, wear and tear3 -satisfactory condition with moderate waste, wear and tear affecting neither the minimum strength nor the operability2 -condition reflects extensive waste, wear and tear indicating that maintenance repairs should be effected within a specific period of time1 -condition reflects extensive waste, wear and tear requiring maintenance repair prior to further operation
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The CAP rating for the hull is based upon: • visual inspection • statistical analysis of thickness measurements • strength calculations
The CAP rating for the machinery and cargo systems is based upon:
• visual inspection • performance measurements of main and auxiliary
engines • oil analysis • capacity testing of cargo and ballast pumps • vibration measurements of most rotating
equipment
Basis for the CAP Rating
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Current CAP survey ratings of the NGC Fleet
Vessel Issued Rating Due dateNorgas Carine * - -
Norgas Challenger 9-Apr-1999 3 26-Mar-2002Norgas Chief 4-Jul-1998 3 24-Jun-2001Norgas Discoverer 3-Sep-1999 3 7-Aug-2002Norgas Energy 19-Jun-1997 4 11-Apr-2000Norgas Navigator - - 30-Jun-2000Norgas Patricia * - - -
Norgas Pilot - - 31-Mar-2000Norgas Pioneer 20-Jan-1999 3 11-Dec-2001Norgas Sailor 6-Sep-1999 3 6-Sep-2002Norgas Trader - - in progressNorgas Traveller 26-Jul-1999 3 1-Jun-2002Norgas Victory 7-Oct-1997 4 9-Apr-2000Norgas Voyager 3-Mar-1999 3 17-Feb-2002
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Maintenance - Planning and Organisation
Vessel Class Society
Flag Last Drydock
Next Drydock
Next Special Survey
SMC certification
Norgas Carine GL Liberia 1998-05 2000-11 2004-05 2003-04Norgas Challenger DNV NIS 1999-04 2001-10 2004-02 2002-11Norgas Chief GL Liberia 1998-06 2001-01 2003-06 2003-03Norgas Discoverer DNV Liberia 1998-05 2000-11 2001-05 2004-01Norgas Energy DNV NIS 1999-10 2002-04 2004-04 2003-04Norgas Navigator GL Liberia 1998-12 2001-06 2001-10 2004-04Norgas Patricia GL NIS 1997-05 2001-05 2001-06 2002-11Norgas Pilot GL Liberia 1998-12 2001-06 2002-05 2004-10Norgas Pioneer GL Liberia 1998-12 2001-05 2003-09 2002-10Norgas Sailor GL Liberia 1999-08 2002-01 2001-08 2000-05Norgas Trader GL Liberia 1999-05 2001-11 2001-04 2004-01Norgas Traveller GL Liberia 1999-06 2001-12 2002-02 2004-09Norgas Victory DNV NIS 1998-05 2000-10 2001-01 2004-12Norgas Voyager DNV Liberia 1998-10 2001-03 2002-05 2003-08
Drydockings, Special Surveys and ISM certification schedules aretracked closely to ensure quality control while minimising interruptions to commercial activities.
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Maintenance - Using Information Technology
One of the tools we use to achieve efficiency in our maintenance programme is a fully integrated operations and maintenance systemcalled RAST OM.
Essentially, this system allows the crew and shore personnel to :• capture maintenance data by running hour, date or
maintenance condition• standardise job descriptions and job reporting• gather details on all parts and components used• monitor inventory levels, cost and consumption patterns,
facilitating economic purchasing, shipment and trend-analysis• keep costs under control by integrating maintenance and
purchases against budgeted allowances• analyse cost and deviation by customised reports
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Safety
The single most important factor as far as safety is concerned is the quality and dedication of sailing crew and onshore personnel. Shipping classification societies have estimated that 80% of all maritime casualties can be directly attributed to human error.
At NGC, we believe in finding the right people and rewarding themfor their dedication and performance. They are provided with ongoing training and equipped with the technology required to beable to upgrade their knowledge continuously.
The IMS Group operates maritime training facilities in Russia and China, where entire crews are educated, trained and retrained, on all aspects of gas shipping.
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Standards
ManagementReview
Checking &
Corrective Action
Policy
Planning
Implementation & Operation
ContinuousImprovement
NGC sets its own standards when it comes to obtaining a high degree of operating quality. Continuous efforts in the areas of staff education and ship maintenance are evident in the positive results we are achieving.
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The trend is good.
NGC - Focus on efficiency and quality of operation
05
10152025303540
88 89 90 91 92 93 94 95 96 97 98 99
No.
of c
laim
s
C rew c la ims
C argo c la ims
02468
10121416
88 89 90 91 92 93 94 95 96 97 98 99
No. o
f cla
ims
H&M Insurance ClaimsH&M Insurance ClaimsP&I Insurance ClaimsP&I Insurance Claims
Hull & Machinery premium vs. claims refundHull & Machinery premium vs. claims refund
Average annual premium paid per ship/year on overall average value per vessel versus average annual claims refunded per ship, figures in USD
0
25,000
50,000
75,000
100,000
125,000
93/94 94/95 95/96 96/97 97/98 98/99 99/2000
usd
C laim s refunded
P rem ium s paid
P & I premium paid vs. claims refundedP & I premium paid vs. claims refunded
0
5,000
10,000
15,000
20,000
25,000
93 94 95 96 97 98 99
usd
P rem ium s paid
C la im s re fu n d e d
Average annual premium paid per ship/year on overall average value per vessel versus average annual claims refunded per ship, figures in USD
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Benchmarking
Setting internal standards represents one aspect of the NGC fleetmanagement strategy. We also recognise the importance ofbenchmarking ourselves. Apart from setting realistic standards, this exercise enables us to spot the deviations of actual circumstances frombenchmarked norms and goals.
Through organisations like GARD, SKULD and DNV, we can compare our track record against the achievement of others in the industry.
From the next five slides, it can be observed that gas carriers are generally safer and that NGC is a leader in its class in relation tominimising crew and cargo claims.
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Claims refund
Figures given by Skuld and Gard in connection with benchmarking done in November 1999
All figures in USD pr. GT
0,300,461,423,44Grand Total
0,030,100,110,42Third Party
000,270,61Passenger
0,230,140,350,56Crew
0,0400,300,77Oil Pollution
00,210,391,07Cargo
NGC vessels -Gard 1994 - 99
NGC vessels -Skuld 1996- 99
All LPG/LNG -Skuld 1996 – 99
All vessels Skuld 1996 – 99
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Highlights – USD Claims/GTHighlights – USD Claims/GTUSD Claims/GT – NGC & OthersUSD Claims/GT – NGC & Others
Highlights – Claims/Vessel YearHighlights – Claims/Vessel Year
P&I Benchmarking (1992 – 1999)
No of Claims/Vessel YearNo of Claims/Vessel Year
0.0
0.5
1.0
1.5
2.0
2.5
Cargo
Crew
O il P oll.
3rd P arty
Pas s .
Total
USD
! Cargo: NGC fleet on same level as other vessels of same size, but higher than vessels larger than 10.000 GT.
! Crew: NGC fleet much lower than other vessels of same size, but in line with vessels larger than 10.000 GT.
! Total: Shows that the NGC performance issignifically better than vessels of similar GT.
0.0
0.2
0.4
0.6
0.8
1.0
1.2
Cargo
Crew
O il P oll.
3rd P arty
Pas s .
Total
No. o
f cla
ims
! Claims frequency: NGC fleet generally lower frequency than other vessels of same or larger size, particularly for crew claims.
! Total: Shows that NGC has a lower frequency of claims compared with both vessels of same and larger size.
NGC Fleet10’-100’ GT<10’ GT
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Claims - Gas versus Chemical Vessels
0.38
8
0.30
3
0.35
0.10
7
0.26
9
1.41
6
1.08
8
0.77
0.39
7
0.05
5
5.63
2
3.32
0
1
2
3
4
5
6
Cargo Crew OilPollution
Other3.party liab.
Pass. andother pers
GrandTotal
Cla
ims(
US
D)/
GT
All GasAll Chemical
Covers Skuld LNG/LPG fleet plus 14 NGC vessels versus Skuld Chemical fleet.
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PSC Detentions by Vessel Type
Source: Paris MOU 1998 Annual Report
In 1998, the average percentage of inspections with deficiencies was54.85 - this chart shows the percentage that each vessel category fallsabove or below that average.
-35
-30
-25
-20
-15
-10
-5
0
5
10
15
% A bov e or Be low the A v erage 1.8 -6.96 -28.83 9.7 0.98 -7.04 1.26 -13.62 -12.02
Bulk Car r iersChemic a l Tankers
Gas Car r iersGenera l Dry
CargoOther Ty pes
Pas s enger Ships /Fer r ies
Ref r igerated Cargo
Ro-Ro/Conta iner /
V ehic le
Tankers /Comb. Car r iers
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PSC Detentions - 1998 vs. 1997 by Vessel Type
Source: Paris MOU Annual Report 1998
The number of detentions relating to gas carriers are considerably lower than the other vessel categories.
-5
0
5
10
15
20
25
%
1998 13.84 11.96 2.65 22.46 8.54 5.56 11.86 6.99 7.92
1997 15.74 10.99 1.68 23.6 8.17 1.89 10.31 6.57 9.23
Dif f erenc e -1.9 0.97 0.97 -1.14 0.37 3.67 1.55 0.42 -1.31
Bulk Carr iers
Chemic al Tankers
Gas Carr iers
General Dry
Cargo
Other Ty pes
Pas s enger
Ships /Fer
Ref r igerated Cargo
Ro-Ro/Container/V ehic
Tankers /Comb.
Carr iers
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Average Age of Vessels Sold for Scrapping
Source: DNV
1992 1993 1994 1995 1996 1997 1998 1999TANKERS
VLCC 18.8 19.9 19.9 21.0 22.7 23.7 23.9 24.4Suezmax 21.2 20.7 20.8 20.4 20.6 24.3 22.7 24.3Aframax 26.1 23.5 22.8 23.6 25.2 23.1 27.1 24.2Small 28.3 25.0 26.8 29.0 27.4 32.1 27.3 27.4
Average 23.8 23.1 22.6 25.2 25.3 28.3 25 24.9
BULK CARRIERSCapesize 21.2 21.1 21.7 22.3 23.4 23.9 24.1 23.6Panamax 23.6 25.0 24.6 25.6 24.5 24.5 24.7 23.5Handys 24.7 25.0 24.9 26.1 25.8 26.0 25.4 25.8
Average 23.6 24.2 24.0 25.2 25.0 25.5 25.0 24.9
Combos 20.8 21.9 21.9 22.4 23.1 23.6 22.8 24.3Gas Vessels 26.8 24.9 26.3 30.0 27.9 28.4 27.5 31.4Other Dry 24.7 29.2 26.5 27.2 27.2 26.5 25.5 25.2
ALL VESSELS 23.9 25.9 24.5 25.9 26.0 26.3 25.2 25.1
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20
22
24
26
28
30
32
1992 1993 1994 1995 1996 1997 1998 1999
TANKERS BULK CARRIERS Combos Gas Vessels Other Dry
Average Age of Vessels Sold for Scrapping
Source: DNV, Port State Control 1995 Paris Memorandum Countries
Gas vessels in general, do notsuffer the same wear and tear asother types of vessels.
This is because the product carried, despite its hazardous nature, is contained appropriately, safely andseparately.
The direct consequence is, lessstrain on the hull and tanks,which can virtually last forever aslong as properly and diligently maintained according to theprocedures we have outlined previously.
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NGC Fleet Age
The age of our fleet is not relevant when it comes to the successful delivery of the product to our customers.
Instead, we strongly adhere to the principle of ...
“what gets measured, gets
done”.
Vessel name Built Age RebuiltNORGAS DISCOVERER 1971 29 1990/1995NORGAS VOYAGER 1972 28 1990/1996NORGAS SAILOR 1976 24 -NORGAS PILOT 1977 23 -NORGAS NAVIGATOR 1977 23 -NORGAS ENERGY 1979 21 -NORGAS PIONEER 1979 21 -NORGAS TRADER 1981 19 -NORGAS VICTORY 1982 18 -NORGAS TRAVELLER 1982 18 1987NORGAS CHIEF 1983 17 -NORGAS CHALLENGER 1984 16 -NORGAS CARINE 1989 11 -NORGAS PATRICIA 1991 9 -
Average Age of Fleet 19.8 years
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Combination ofnationalities Recruitment
QUALITYSHIPPING
Owner is managerQuality
managerQuality owners
Long term
Clear structure,communication
LivingSMS
Top safetyfocus
Industrialshipping
Training
Permanentrepairs
Quality => savings
Managementstructure
Maintenance
Businessphilosophy
Crewingphilosophy
Stability
To Summarise ...
Source: SKULD
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EXECUTIVE COMMITTEE
After Office Hours Home: Mobile:
Morits Skaugen jr. +47 22 55 40 95 + 47 91 31 42 51Chief Executive OfficerTerje Orehagen +47 66 80 69 77 + 47 91 35 54 91President/ Chief Operating OfficerGunnar Thorvildsen +65 474 8004 +65 9635 6921Vice President CharteringHans Verswijver +32 9384 2596 +32 7594 7404Vice President OperationsBård Norberg +47 33 32 26 91 +47 91 31 84 41Vice President GRS/Projects
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After Office Hours Home: Mobile:
TOTAL QUALITY MANAGEMENT Annette Malm Justad +47 22 14 13 84 +47 95 20 93 96Vice PresidentProject and TQMRolf Hogholen +47 64 87 30 89 +47 90 77 84 12Special Projects
FLEETSvein Helge Guldteig +47 67 56 32 12 +47 90 64 98 01Vice PresidentTechnology & Environment
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INFORMATION TECHNOLOGYMorten Nas +47 33 08 14 00 +47 90 53 20 32Vice President
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