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    ARC FLASH HAZARDAWARENESS & MITIGATION

    by

    Sesha Prasad

    NHP engSPACE

    Melbourne

    12th November 2014

    OVERVIEW OF TOPICS

    ntrodu!t"on to Ar! #lash Ha$ards

    %r"e& 'verv"e( o& Austral"an Ar! #lash Standards

    Ar! #lash PPE S)e!s * N#PA +0E

    Ar! #lash Ha$ards "n Modern Po(er Systems

    Ar! #lash n!"dent * A Case Study

    M"t"gat"on o& Ar! #lash Ha$ards

    Ar! #lash Analys"s * Case Study ,emo

    Con!lus"ons - .uest"ons

    2

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    ARC FLASH HAZARD

    Ar! tem) !an rea!h u) to about 20000oC

    4 t"mes the tem)erature on suns sur&a!e

    #"res "n Petro!hem"!al "ndustr"es 2500oC

    Ar! )lasma tem)eratures are 6 7000oC

    8aseous !o))er "s 44000 t"mes sol"d metal

    Severe or even &atal burns

    Cloth"ng !an be "gn"ted several meters a(ay Phys"!al "n9ur"es due to ar! blast

    3

    ARC FLASH IN 415V BOARD

    4

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    ARC FLASH IN 415V BOARD

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    CAUSES OF ARC FLASH

    :e are more !on!erned ("th an ar! &lash"n!"dent (hen a )erson "s (or;"ng nearenerg"sed !ondu!tors

    A!!"dental !onta!t

    ,ro))ed

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    CASE STUDIES IEEE 1584

    EEE 1754 do!uments a total o& 4?

    "n!"den!es

    24 "n!"den!es are at @1; 450

    10 "n!"den!es &rom 1; to >B>;

    5 "n!"den!es &rom >B>; to 17; + "n!"den!es 617;

    +

    CASE STUDIES IEEE 1584

    Ele!tr"!"an (as "nstall"ng a &use "n a )anel

    An ele!tr"!al !onne!tor tou!hed bra!e bar (h"lera!;"ng "n

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    CASE STUDIES IEEE 1584

    8round ("re tou!hed the energ"sed )hase lug (h"le

    mov"ng ground ("re "ns"de a )anel

    00

    N#PA +0E * 2000 * PPE

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    DOUGHTY (NFPA) EUATION

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    AUST STANDARDS

    ESAA * NENS 0?2004 / ENA NENS 0?200>

    Nat"onal 8u"del"nes &or Sele!t"on Fse andMa"ntenan!e o& PPE &or Ele!tr"!al Ha$ards

    A))l"!able &or Ele!tr"! Ft"l"t"es

    E=uat"on "s based on s"ngle )hase &aults

    3GPh Heat #luI J 3 I 1GPh Heat #luI

    Cotton dr"ll !loth"ng o& vary"ng th"!;ness/layers

    Cotton !an !at!h &"re under ar!"ng !ond"t"ons

    157gsm !otton !loth"ng &or 10!al/!m2

    12

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    AUST STANDARDS

    AS 453> 2011 Sa&e :or;"ng on or near D nstallat"ons

    n!luded ar! &lash PPE s)e!s "n 2011 ed"t"on #a!e Sh"eld rated at 10 !al/!m2

    Ar! #lash su"t rated at 40 !al/!m2

    #lame es"stant 8loves and Prote!t"ve Cloth"ng

    Cal/!m2 rat"ngs not s)e!"&"ed &or 8loves and Cloth"ng

    Prov"des a table o& PPE s)e!s &or solated :or;S("t!h"ng/solat"on * results "n &alse sense o& se!ur"tyand eI)oses ele!tr"!"an to dangerous !ond"t"ons

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    NFPA !"E#$""4 # ISSUES

    PPE 3 - 4 * are not !om&ortable

    Cotton under(ear* C%'*%+, -.%/ -,' & 0/*2-.%/-

    #lame etardant # "s not Ar! es"stant A

    :hy s)e!"&y number o& layersK

    PPE s)e!"&"!at"on "n !al/!m2 * not layers

    PPE

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    PPE SPECS NFPA !"E # $"1$

    1?

    PPE SPECS NFPA !"E # $"1$

    N#PA +0EG2012 S)e!s are s"m)le - !lear

    S)e!"&"es !loth"ng - other PPE "n same

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    SIMPLIFIED PPE TABLE

    Note that Cat 1-2 and Cat 3-4 have

    e&&e!t"vely same s)e!"&"!at"ons * eI!e)t &or

    "n!"dent energy s)e!s

    N#PA +0E * 2012 )rov"des an alternat"ve PPE

    table "n A))end"I H

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    EVERY DAY WOR3 WEAR

    23

    12 Cal / !m2 PPE

    WHY 4 CATEGORY TABLE

    4 !ategory "s no( relevant only &or the :or;

    %ased table )rov"ded "n N#PA +0E

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    NFPA !"E $"1$ WOR3 TABLE

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    ARC FLASH HAZARD IN

    MODERN POWER SYSTEMS

    Det us !ons"der 417 s("t!h board su))l"ed by a11;/417 270;A trans&ormer

    +;A #ault Devel L

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    ARC FLASH HAZARD IN

    MODERN POWER SYSTEMS

    2+

    ARC FLASH CASE STUDY

    Ar! #lash 450 1+;A +70;AK 0B57s

    25

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    ARC FLASH # CASE STUDY (ESV)

    417 S("t!hboard "n !lub house o& a ret"rementv"llage

    Ele!tr"!"an (as re)la!"ng an C,

    Shorts

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    ARC FLASH A CASE STUDY

    %urns to &a!e abdomen hands and legs

    Shorts

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    HAZARD MITIGATION

    Ensure &ast !learan!e &or ar! &lash !urrents30 to >0 o& bolted &ault !urrents

    Condu!t ar! &lash stud"es to establ"sh ar!&lash energy levels at s("t!hboards

    More str"ngent !he!;s on '/C )rot sett"ngs

    elays ("th t(o grou)s o& )rote!t"onsett"ngs are no( ava"lable * Fse them

    Ar! &lash relays &or h"gh &ault level boards

    33

    CONCLUSIONS

    %e A(are o& Ar! #lash Ha$ard

    417 S("t!hboards ("th h"gh &ault !urrents are

    ,angerous


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