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© ABB Group August 26, 2011 | Slide 1 Opportunities in 3C General introduction Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2 September 2011
© ABB Group August 26, 2011 | Slide 1
Opportunities in 3CGeneral introduction
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2 September 2011
© ABB Group August 26, 2011 | Slide 2
A global leader in power and automation technologiesLeading market positions in main businesses
130,000 employees in about 100 countries
$32 billion in revenue (2010)
Formed in 1988 merger of Swiss and Swedish engineering companies
Predecessors founded in 1883 and 1891
Publicly owned company with head office in Switzerland
© ABB Group August 26, 2011 | Slide 3
How ABB is organizedFive global divisions
Power Products
Power Systems
Discrete Automation and Motion
Process Automation
$10 billion
34,000 employees
$6.8 billion18,000
employees
$5.6 billion25,800
employees
$7.4 billion28,100
employees(2010 revenues)
Low Voltage Products
$4.5 billion
21,000employees
Electricals, automation, controls and instrumentation for power generation and industrial processes
Power transmission
Distribution solutions
Low-voltage products
Motors and drives
Intelligent building systems
Robots and robot systems
Services to improve customers productivity and reliability
ABB’s portfolio covers:
© ABB Group August 26, 2011 | Slide 4
Discrete Automation and Motion divisionBusiness units
Low voltage AC drivesMachinery drives Standard drivesIndustrial drivesWind turbine drives
DC DrivesSolar convertersPLCs, HMIs, and wireless sensors and actuatorsSoftware toolsEnergy saving toolsService
LV Drives
Power ElectronicsAdvanced power electronicsConverter productsExcitation systemsHigh power rectifiersPower quality products
Traction convertersPropulsion and auxiliary converters
Medium voltage drivesService
Power Electronicsand MV Drives
Synchronous motorsModular induction motorsSlip-ring motorsLarge exd motorsHigh speed motorsProcess performance motorsSpecial motors (exd, marine, etc.)General performance motorsIndustrial performance motorsTraction motorsDC motorsWind power generatorsDiesel generatorsService
Motorsand Generators
Industrial robotsRobot controllers and softwareIndustrial software productsApplication equipment and accessories Robot automation systems for automotive, foundry, packaging, metal, solar, wood, plastics, etc. industriesService
Robotics
© ABB Group August 26, 2011 | Slide 5
RoboticsKey facts
>3600 employees in over 53 countries
Headquarters in Shanghai, China
Manufacturing in Europe, Asia & America
Sales & service operations in 53 countries & more than 100 locations
Introduced painting robots in 1969 and the worlds first commercially available electric robot in 1974
Over 190,000 robots installed worldwide at end 2010
ABB in Taiwan
Overall
Robotics
© ABB Group August 26, 2011 | Slide 6
© ABB Group August 26, 2011 | Slide 7
Opportunities in 3CIntroduction to robotics in the 3C industry
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2September 2011
Confidential© ABB Group August 26, 2011 | Slide 8
Top 3 issues in 3C (1)
Confidential© ABB Group August 26, 2011 | Slide 9
Confidential© ABB Group August 26, 2011 | Slide 10
Confidential© ABB Group August 26, 2011 | Slide 11
© ABB Group August 26, 2011 | Slide 12
3C Products
Communication Computer Consumer
•Mobile phones•Telephones•Walkie-talkies•PDA
•Desktop PC•Notebook PC•Keyboards•Mouse•Servers•Modems•Memory
•Gaming consoles•DVD players•Camera•Camcorder•Television•GPS devices•MP3 players
SmallConsumerAppliance
•Irons •Shavers•Toothbrushes•Coffee makers•Hand mixers•Hair dryers•Drills
•Sensors•Tachometers•Switches•Circuit breaker
•Semiconductors : wafers•FPD –LCD : Displays - screens
AutomotiveElectronics
LV ElectricalEquipment
•Car audio•Electrical Motors•Injections•Airbags•Locking systems
•Components, Assemblies, Plug-and-socket connectors
What products?
2124 2588 2598 22495000
88846754 6245
2845
900033633328 3411
3212
10000
4353
2821 3502
2229
6000
0
5000
10000
15000
20000
25000
30000
35000
2006 2007 2008 2009 2010 Est
Cylindrical, Parallel & others
Gantry
Scara
Articulated
© ABB Group August 26, 2011 | Slide 13© ABB Group August 26, 2011 | Slide 13
Robot sales in 3C
Articulated robots => Constant growth
2010 figures includes Solar industry (About 20%)
© ABB Group August 26, 2011 | Slide 14© ABB Group August 26, 2011 | Slide 14
Number of 3C goods produced in 2008
1100
305
211
200
140
131
106
52 20 235
in Million units
mobile phones PC's LCD TV
MP3 & PMP DVD players Set-top boxes
Digital cameras Gaming console Camcorders
Others
>15% in 2010
© ABB Group August 26, 2011 | Slide 15© ABB Group August 26, 2011 | Slide 15
Main customers needs
Quality, precision and cosmetic finish
Short cycle time and high volume production
Short product life cycle production runs
Rising cost of labor and demanding H&S
Simple compact & flexible solutions
© ABB Group August 26, 2011 | Slide 16
Opportunities in 3CSmall part material handling
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2 September 2011
Compact palletizing of speaker magnets
1 IRB 120 & 1 IRB 140 with IRC 5 compact controller
Robots used to do ‘compact’ palletizing
Location: Eastern Europe
Benefits
In addition to palletizing the robot is also able to move its own pallets with a very simple tool.
Up to 3 different sizes of magnet
Logistic work of the robot helps optimizing the production line and increases the productivity
Labor cost savings
© ABB Group August 26, 2011 | Slide 17
© ABB Group August 26, 2011 | Slide 18© ABB Group August 26, 2011 | Slide 18
Testing and sorting of circuit breakers
Installation in an ABB Low Voltage product factory in China & Germany
1 IRB 1600 loading 6 testers for circuit breakers and sorting according to testing results
Benefits:
No errors at sorting
High productivity
No labor cost => fully automated solution ( rest of the line includes 2 more robots and hard automation)
Video:3C_Testing_IRB 1600_Circuit breaker_ABB.MPG
© ABB Group August 26, 2011 | Slide 19
Opportunities in 3CSmall part assembly
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2 September 2011
Confidential© ABB Group August 26, 2011 | Slide 20
Assembly of wiring accessories (sockets)
Installation in an ABB Low voltage factory in Czech Republik
Round-table assembly with 3 IRB 140T from components to packaged product
Benefits:Random feeding of components
Line can handle different type of products
Increased productivity: High-speed inserting & handling of component with vision
Save labor cost : 2 people 20
Video:
ABB_Jablonec__Electric_socket_assemly_line.wmv
Confidential© ABB Group August 26, 2011 | Slide 21
Demo of SD card & battery inserting in camera
Video: IRB120_DemoCell_V04_WM_Low res for PPT.wmv
© ABB Group August 26, 2011 | Slide 22© ABB Group August 26, 2011 | Slide 22
Robot sales in assembly
35904520 4644
2709
6058
46563049 3328
1501
4506
3624
19852309
1645
2326
0
2000
4000
6000
8000
10000
12000
14000
2006 2007 2008 2009 2010
Gantry
Scara
Articulated
© ABB Group August 26, 2011 | Slide 23
Opportunities in 3CAssembly & Material handling
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2September 2011
© ABB Group August 26, 2011 | Slide 24© ABB Group August 26, 2011 | Slide 24
IMM and assembly of light switch covers
Installation in an ABB Low voltage factory in Czech RepublikCycle time
29 seconds for 4 switches
Benefits Fast cycle time Production process never gets interuptedIncrease quality, capacity, efficiency & yieldSafe and healthy working environmentFull automated operation from raw material to packed good
Video3C_IMM_Assembly_IRB1600_ABBJablonec.wmv
Assembly & inspection of electrical energy meters
Customer: Iskramesi in Slovenia
1 IRB 1600 doing multiple applications:Loading and unloading of testers
Loading and unloading of lasermarkets
Assembly of. topcover
Sorting "good" and "bad" meters
Benefits:No human mistakes: Eliminating possibility of "bad" meter getting to end customer
Floor space reduction: manual operation requires additional buffers at each station
Video:
http://www.youtube.com/watch?v=LSuhBpiN47o
Confidential© ABB Group August 26, 2011 | Slide 25
© ABB Group August 26, 2011 | Slide 26
Opportunities in 3CTechnology concept
Nicolas De Keijser, 3C Industry Segment Manager, Taiwan, Taipei, 2 September 2011
© ABB Group August 26, 2011 | Slide 27© ABB Group August 26, 2011 | Slide 27© ABB Group August 26, 2011 | Slide 27
Corporate Research Center China - RoboticsRobot Small Part Assembly
How to do small part assembly without a hard automated machine and without additional expensive sensor systems?
No Force Control
No Vision
Example: Automated assembly of an office pen
© ABB Group August 26, 2011 | Slide 28
Corporate Research Center China - RoboticsRobot Small Part Assembly
Approach: Rapid prototyping and ABB off-the-shelve components enable quick and easy setup of assembly cells.
© ABB Group August 26, 2011 | Slide 29
Overview of the cellIntegration of several ABB products
IRB120 precise and agile, SoftMove option enables to compensate accuracy problems
IRC5 + integrated AC500 enables easy programming and joint debugging of PLC sequence control and robot programming
ACSM1 machinery drive for flexible motion application
Fast concept development and set up using rapid prototyping
IRB120
AC500ACSM1Rapid Prototyping
Tools, fixtures, trays ..
© ABB Group August 26, 2011 | Slide 30
IRC5 Controler + AC 500 PLCPackage
Ready from factory (assembled, wired, configured, loaded software)
Access from Service Port to both PLC and Main Computer
Stand-alone, powerful standard PLC (no conflict with RobotWare)
Normally eliminates the need for Multi Tasking option
Software package
FlexPendant screens
Library for basic PLC - IRC interaction
PLC configurable for master or slave role
ABB and 3C on internet
For more reference & vide’s on 3C please visit http://www.abb.com/product/seitp327/b86dd31c63ae5d92c12576c60034e501.aspx?productLanguage=us&country=TW
© ABB Group August 26, 2011 | Slide 31
© ABB Group August 26, 2011 | Slide 32© ABB Group August 26, 2011 | Slide 32
