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Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

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Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn. G. Stevens, R. Holou, M. Rhine and D. Dunn University of Missouri-Delta Center Portageville, Missouri. 60% of U.S. fuel from foreign countries. Fuel versus feed debate. Switchgrass. - PowerPoint PPT Presentation
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Nitrogen Fertilization Nitrogen Fertilization for Ethanol Production for Ethanol Production with Sweet Sorghum and with Sweet Sorghum and Corn Corn G. Stevens, R. Holou, M. Rhine and G. Stevens, R. Holou, M. Rhine and D. Dunn D. Dunn University of Missouri-Delta Center University of Missouri-Delta Center Portageville, Missouri Portageville, Missouri
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Page 1: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Nitrogen Fertilization Nitrogen Fertilization for Ethanol Production for Ethanol Production with Sweet Sorghum with Sweet Sorghum and Cornand Corn

G. Stevens, R. Holou, M. Rhine and D. G. Stevens, R. Holou, M. Rhine and D. DunnDunn

University of Missouri-Delta CenterUniversity of Missouri-Delta Center

Portageville, MissouriPortageville, Missouri

Page 2: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

60% of U.S. fuel from 60% of U.S. fuel from foreign countriesforeign countries

Page 3: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Fuel versus feed Fuel versus feed debatedebate

Page 4: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn
Page 5: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

SwitchgrassSwitchgrass

>10 year old stands Missouri Bootheel

Page 6: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Nutrient PartitioningNutrient Partitioning

Roland Holou, PhD student

November 2007

Fresh wt 4.8 tons/acre

Dry wt 3.4 tons/acre

Page 7: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Sweet SorghumSweet Sorghum

University of Missouri-Delta Center 2007

Page 8: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Subfamily PanicoideaeSubfamily Panicoideae

C4 photosynthesisC4 photosynthesis Sugar cane (Sugar cane (SaccharineSaccharine hybrids) hybrids) Sweet sorghum (Sweet sorghum (Sorghum bicolorSorghum bicolor)) Maize (Maize (Zea maysZea mays))

Page 9: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

WWII WWII Sugar Sugar RationinRationingg

First & Last

1942- 1947, two years after war ended

Page 10: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Moonshine- sugar from Moonshine- sugar from sweet sorghumsweet sorghum

Cheaper sugar for making ethanol.

Page 11: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Sweet sorghumSweet sorghum

PositivePositive Reports that it Reports that it

requires less requires less water and water and nitrogen than nitrogen than corn.corn.

NegativeNegative Infrastructure not Infrastructure not

developed to developed to handle large handle large quantities of quantities of juice.juice.

Page 12: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

ObjectiveObjective

Sweet sorghum- Determine optimum Sweet sorghum- Determine optimum N rates for producing ethanolN rates for producing ethanol

Irrigated Tiptonville silt loam soil

Sweet sorghum– 0, 20, 40, 60, 80, 100, 120 lb N/acre

Corn- 0, 40, 80, 120, 160, 200, 240 lb N/acre

Sorghum variety: M81E, 4 replications

Page 13: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

0

50

100

150

200

250

0 40 80 120 160 200 240

Corn

, bu

shels

per

acr

e

S S

org

hu

m,

ton

s p

er

acr

e

25

20

15

10

5

0

S Sorghum, fresh wt

dry wt

Corn and Sweet Corn and Sweet Sorghum Yields in Sorghum Yields in 20072007

Pounds N per acre

Corn

Page 14: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Sweet sorghum stalks, Sweet sorghum stalks, 20082008

0

10

20

30

40

50

0 40 80 120 160

Fertilizer Nitrogen, lb N/ acre

Sta

lk y

ield

, to

ns/

acr

e

Fresh weight

Page 15: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

0

50

100

150

200

0 40 80 120 160 200 240 280

Fertilizer nitrogen, lb N/ acre

Corn

yie

ld, bush

els

/acr

eCorn yields, 2008Corn yields, 2008

Page 16: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Formerly Eastman Kodak Chemical Co. Batesville, Arkansas

Page 17: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Sorghum Stalks, 2007Sorghum Stalks, 2007

Component LbNet Wt.

%

Water 26,030 64

Sucrose 6,454 16

Glucose 414 1

Fructose 354 1

Unknown Water Extractables

2,348 6

Bagasse 5,199 13

Page 18: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Yeast conversionYeast conversion

Sucrose + H2O ------Sucrose + H2O ------ 2 Glucose 2 Glucose

342 18 180342 18 180

6,454 lb sucrose6,454 lb sucrose 6,794 lb 6,794 lb glucoseglucose

2*180= 360

Page 19: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Yeast conversionYeast conversion

Fructose + ½ O2 ------Fructose + ½ O2 ------ Glucose Glucose

164 16 180164 16 180

354 lb sucrose354 lb sucrose 389 lb glucose 389 lb glucose

Page 20: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Ethanol for sugarsEthanol for sugars

As lb GlucoseAs lb Glucose Sucrose 6,794Sucrose 6,794 Glucose 414Glucose 414 Fructose Fructose 389389

TotalTotal 7,586 7,586

Glucose Glucose 2 Ethanol + 2 2 Ethanol + 2 CO2CO2

180 46 44180 46 44

GlucoseGlucose EthanolEthanol

7,586 lb x 7,586 lb x 2(46)2(46) = 3,877 lb = 3,877 lb

180180

587 gal Eth/acre 587 gal Eth/acre (theoretical)(theoretical)

Based on 6.6 lb per gallonBased on 6.6 lb per gallon0.511/6.6 = 0.0774 gal Et/lb glucose

Page 21: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Sweet Sorghum Sweet Sorghum BagasseBagasseCompositionComposition Wt. %Wt. % LbsLbs

Acid Sol LigninAcid Sol Lignin 99 489489

Acid Insol LigninAcid Insol Lignin 2121 1,0921,092

ArabinanArabinan 44 187187

XylanXylan 1616 811811

MannanMannan >1>1 1010

GalactanGalactan >1>1 4242

GlucanGlucan 4444 2,2932,293

UnknownsUnknowns 55 276276

“chem correct term for cellulose”

Page 22: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Ethanol from celluloseEthanol from cellulose

Glucan + H2O Glucan + H2O Glucose Glucose

180/(180-18) = 1.1 lb glucose/lb 180/(180-18) = 1.1 lb glucose/lb glucanglucan

2,293 lb x 1.1 x 0.0774= 195 gallons2,293 lb x 1.1 x 0.0774= 195 gallonsglucanglucan ethanol/acreethanol/acre

from cellulosefrom cellulose

Enzymes- currently too expensive

H2OGlucose

Page 23: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Ethanol- loam soilEthanol- loam soil

Ethanol yield from corn with 160 Ethanol yield from corn with 160 lb N averaged 574 gal/acrelb N averaged 574 gal/acre

Ethanol yield from sweet sorghum Ethanol yield from sweet sorghum with 60 lb N averaged 528 with 60 lb N averaged 528 gal/acre from sugar assuming gal/acre from sugar assuming 90% efficiency. 90% efficiency.

Max including glucan= 782 Max including glucan= 782 gal/acregal/acre Corn ethanol estimated 2.8 gal per bushel

Page 24: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Less Productive Soils- Less Productive Soils- 20082008

Lb NLb N ClayClay SandSand

00 1919 3737

4040 3737 6666

8080 5555 8383

120120 5050 104104

160160 7474 9696

200200 8585 109109

240240 6666 102102

Lb NLb N ClayClay SanSandd

00 2424 1818

2020 2424 1616

4040 2828 2121

6060 3939 1818

8080 3737 2222

100100 3434 2626

120120 3838 2121

Corn -bushels Sorghum- wet ton

Page 25: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

Preliminary SummaryPreliminary Summary

Prime corn land should remain in Prime corn land should remain in corn production to supply food and corn production to supply food and feed.feed.

Sweet sorghum niche for ethanol Sweet sorghum niche for ethanol production may be on marginal production may be on marginal soils such as heavy clay and sand.soils such as heavy clay and sand.

Because of high cost of cellulose Because of high cost of cellulose enzymes other uses for bagasse enzymes other uses for bagasse should be explored.should be explored.

Page 26: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

www.plantsci.missouri.edu/deltacrops

Page 27: Nitrogen Fertilization for Ethanol Production with Sweet Sorghum and Corn

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