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Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to...

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Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification NH 4 + N 2 NO 2 - Anammox Nitrification NO 3 - N-fixation
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Page 1: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitrogen Removal 1.0 to 3.0

Charles B. Bott, Ph.D., P.E., BCEE

Hampton Roads Sanitation District

Denitrification

NH4+

N2

NO2-Anammox

Nitrification

NO3-

N-fixation

Page 2: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Hampton Roads Sanitation District

• Created in 1940

• Serves 1.6 million people

• Includes 17 jurisdictions – 3,100 square miles

• 9 major plants, 4 small plants

• Capacity of 249 MGD

Page 3: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

HRSD’s Bubble Permit - 2011

• James River

– 6,000,000 lbs/yr TN

– 573,247 lbs/yr TP

• York River

– 288,315 lbs/yr TN

– 33,660 lbs/yr TP

• Rappahannock River (one plant)

– 1,218 lbs TN

– 91 lbs/yr TP

Page 4: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Chesapeake Bay TMDL & VA WIP

• Nitrogen – James River– 2011 – 6.0 million pounds/year

• Major upgrades ongoing at Nansemond, James River, Williamsburg, Army Base,

• Upgrade at Boat Harbor (minimal N removal)

– 2017 – 4.4 million pounds/year• VIP - biological process upgrade for improved denitrification

• Small upgrade at Williamsburg possible

– 2021 – 3.4 million pounds/year • Upgrade Chesapeake-Elizabeth (full plant)

• Nitrogen – York River ---- No change?– Rapid upgrade to add denite filters for 2011 compliance

– Additional upgrade needed for cost-effective BNR and reliability

Page 5: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

HRSD R&D Program Focus• Resource utilization:

– Energy

– Chemicals

– Labor (operations, maintenance, instrumentation…)

– Concrete

• Resource recovery– Water

– P

– N (maybe)

– CH4 - biogas

– Heat

– Hydraulic energy

– Chemicals of interest (maybe)

– Biosolids (N, P, organics)

– Etc, etc, etc 5

Page 6: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

The VIP Process

• It was developed and patented by HRSD and CH2M Hill

• Biologically removes Phosphorus and Nitrogen

• Its free for any one to use…

Page 7: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Current HRSD R&D Efforts in BNR:• Supplemental carbon for denitrification (chemicals)

– AOB conversion of methane to methanol

– Reduced S compounds

– Ethanol used for fuel blending• Ammonia-based DO control systems (energy, chemicals)

• Cost-effective Chemically Enhanced Primary Treatment (chemicals, energy)

• Algae-based nutrient removal (chemicals, energy)

• Centrate treatment – anammox (chemicals, energy)

• Nitrite accum. and excessive chlorine demand (chemicals)

• IFAS process development and modeling (concrete, energy)

• Nitrification inhibition (concrete)

• BNR process reliability and stochastic methods (concrete)

• Improvement of BNR process models (chemicals, energy, concrete)

• Organic nitrogen sources and fate (issue)

• Urine separation (???)7

Page 8: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Some Motivation for Pilot Work…• Nitrogen removal upgrade required by 2021 to meet TN

of approximately 5 mg/L

• Capital Cost = $125-150M (conventional process)

• Operating costs will increase dramatically:

– Incremental Energy for aeration and pumping = $1.0 M/yr

– Incremental chemicals (caustic and carbon) = $1.0 to 2.0 M/yr

– Labor & supplies?

• Limited land available– Nutrient Removal– Biosolids

Page 9: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Chesapeake-Elizabeth Treatment Plant

• 24 MGD design, 15-20 MGD operating

RawWastewater

ScreeningFeCl3

GritRemoval

High Rate Aeration Tanks

(SRT=1.5 to 2 days)

FeCl3

RAS

Chlorine Contact

Discharge to Chesapeake Bay

GravityThickener

WAS

Centrifuge

Multiple Hearth Incinerators

CH4

ASH

9

Page 10: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Traditional BNR Alternative by 2021• Construct primary clarifiers• Construct:

– 5-stage Bardenpho (+9 MG) & Filters– MLE or VIP + Denite Filters

• Incinerator scrubber blowdown treatment– Sidestream biological treatment of cyanide

• Thickening improvements• Full Distributed Control System (DCS)

10

Page 11: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Pilot Program– 4 year study

– Collaboration through Water Environment Research Foundation (WERF) project:

• DCWater & HRSD

• Austrian (Strass) and Swiss wastewater utility

• Developers of the DEMON process (Wett, et al)

• ODU, Virginia Tech, Columbia University (NY), University of Innsbruck (Austria)

• Three US engineering firms – HDR, Black & Veatch, AECOM

• Several other interested US wastewater utilities

11

Page 12: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Agenda• Reactions 1.0, 2.0, 3.0• Sidestream Treatment of Anaerobically Digested Sludge

Dewatering Liquor – 1.0, 2.0, 3.0 (All established)• Mainstream Treatment 1.0 (established)• Mainstream Treatment 2.0 (established with caveats)

– SND (es– A/B Process– HRSD Pilot A/B Process– NH4-based Aeration Control– NOB Repression

• Mainstream Treatment 3.0 (emerging)– Alternative configurations– Carbon Flow– HRSD Pilot 3.0 – separate stage without bioaugmentation

• Several other emerging ideas (3.1)12

Page 13: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Conventional Nitrification-Denitrification (1.0)

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

75% O2 (energy)

~100% Alkalinity

25% O2 (energy)

40% Carbon (BOD)

60% Carbon (BOD)

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

13DENITRIFICATIONNITRIFICATION

Page 14: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Some New Vocabulary….

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

DENITRIFICATIONNITRIFICATION

Nitritation

Nitratation Denitratation

Denitritation

14

Page 15: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitritation-Denitritation = “Nitrite Shunt” (2.0)

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

75% O2 (energy)

~100% Alkalinity

25% O2 (energy)

40% Carbon (BOD)

60% Carbon (BOD)

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

Advantages:

• 25% reduction in oxygen demand (energy)

• 40% reduction in carbon (e- donor) demand

• 40% reduction in biomass production 15

Page 16: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

The N-Cycle

Denitrification

NH4+

N2

NO2-Anammox

Nitrification

NO3-

N-fixation

16

Page 17: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Partial Nitritation-Anammox = “Deammonification” (3.0)

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas (N2 ) +

a little bit of nitrate (NO3-)

0.5 mole Nitrite

(NO2-)

Autotrophic Bacteria

Aerobic Environment

Autotrophic Anoxic

Environment37% O2 (energy)

~50% Alkalinity Ammonia Oxidizing Bacteria (AOB)

Advantages:

• 63% reduction in oxygen demand (energy)

• Nearly 100% reduction in carbon demand

• 80% reduction in biomass production

• No additional alkalinity required

ANAMMOX“Anaerobic” Ammonia Oxidation - (New Planctomycete - Strous et al, 1999)

NH4+ + 1.32 NO2

- + 0.066 HCO3- + 0.13 H+

0.26 NO3- + 1.02N2 + 0.066 CH2O0.5N0.15 + 2.03 H2O

17

Page 18: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Agenda• Reactions 1.0, 2.0, 3.0• Sidestream Treatment of Anaerobically Digested Sludge

Dewatering Liquor – 1.0, 2.0, 3.0 (All established)• Mainstream Treatment 1.0 (established)• Mainstream Treatment 2.0 (established with caveats)

– SND (es– A/B Process– HRSD Pilot A/B Process– NH4-based Aeration Control– NOB Repression

• Mainstream Treatment 3.0 (emerging)– Alternative configurations– Carbon Flow– HRSD Pilot 3.0 – separate stage without bioaugmentation

• Several other emerging ideas (3.1)18

Page 19: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

• 1% of Total Plant Influent Flow

• Rich in Nitrogen & Phosphorus

• 15 to 25% of the Total Plant TN load

• Ammonium Conc. 800 to 1,500 mg-N/L

• Temperature 30 - 38C

• Alkalinity insufficient for complete

nitrification

• Insufficient carbon for denitrification

• For a Bio-P plant with no iron addition:

• Centrate TP = 200-800 mg/L

InfluentPrimary

Clarifier Secondary

Clarifier

Effluent

Centrate

Primary Sludge WAS

Dewatering

Thickening

RAS

Anaerobic

Digestion

Biosolids

Aeration

Tank

Recycle Streams with High Ammonia - Sidestream

19

Page 20: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Treatment Options

Biological - N Physical-Chemical – N&P

Ion-Exchange• ARP

Struvite Precipitation• Ostara Process• PhosPaq Process

Nitrification / Denitrification& Bioaugmentation

• With RAS & SRT Control• With RAS• Without RAS

Nitritation / Denitritation• Chemostat• SBR• Post Aerobic Digestion

Deammonification• Suspended Growth SBR• Attached Growth MBBR• Upflow Granular Process

Ammonia Stripping• Steam• Hot Air• Vacuum Distillation

20

1.0

2.0

3.0

Page 21: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Conventional Nitrification-Denitrification

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

75% O2 (energy)

~100% Alkalinity

25% O2 (energy)

40% Carbon (BOD)

60% Carbon (BOD)

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

21

Page 22: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

InNitri Process was the First Bioaugmentation Concept

PC

Sec. Effluent

Activated Sludge Tank

RAS

WAS

Centrate

(NH3-N)Nitrification

Reactor

~250C

Nitrifiers

NO3-N

Expected bioaugmentation benefit not fully realized

Temperature change

Poor capture of recycle stream nitrifiers

Predation 22

Peter Kos

M2T Tech License

Page 23: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

BABE Process – (SBR Mode of Operation)BioAugmentation Batch Enhanced

AT-3, BAR, CaRRB, Maureen, etc.

PC

Influent Sec. Effluent

Activated Sludge Tank

RAS

WAS

Centrate

(NH3-N)Nitrification

Reactor

~250C

Nitrifiers

NO3-N

Delft U.

DHV

STOWA

Bioaugmentation is better

23

Page 24: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Treatment Options

Biological - N Physical-Chemical – N&P

Ion-Exchange• ARP

Struvite Precipitation• Ostara Process• PhosPaq Process

Nitrification / Denitrification& Bioaugmentation

• With RAS & SRT Control• With RAS• Without RAS

Nitritation / Denitritation• Chemostat• SBR• Post Aerobic Digestion

Deammonification• Suspended Growth SBR• Attached Growth MBBR• Upflow Granular Process

Ammonia Stripping• Steam• Hot Air• Vacuum Distillation

24

1.0

2.0

3.0

Page 25: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitritation-Denitritation = “Nitrite Shunt”

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

75% O2 (energy)

~100% Alkalinity

25% O2 (energy)

40% Carbon (BOD)

60% Carbon (BOD)

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

Advantages:

• 25% reduction in oxygen demand (energy)

• 40% reduction in carbon (e- donor) demand

• 40% reduction in biomass production 25

Nitritation

Denitritation

Page 26: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitritation - Denitritation

AOBNH4 + O2 NO2

-

NO2 Denite

Methanol or

other carbon sourceAlkalinity

Air

Centrate with low

Effluent NH4 and NOx

Mostly

NO2Centrate NH4

Centrate with high NO2

to headworks for odor control?

26

Page 27: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Nitritation

• Control

– Elevated temperature (30-35 deg C)

– Low SRT (1-2 days)

– Low DO (~0.5 mg/L)

• NOB Repression Mechanisms (all the possibilities)

– AOB max growth rate > NOB max growth rate at high temp

– Free NH3 inhibition

– AOB DO affinity > NOB DO affinity at high temp

– Nitrous acid inhibition

27

Page 28: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Treatment Options

Biological - N Physical-Chemical – N&P

Ion-Exchange• ARP

Struvite Precipitation• Ostara Process• PhosPaq Process

Nitrification / Denitrification& Bioaugmentation

• With RAS & SRT Control• With RAS• Without RAS

Nitritation / Denitritation• Chemostat• SBR• Post Aerobic Digestion

Deammonification• Suspended Growth SBR• Attached Growth MBBR• Upflow Granular Process

Ammonia Stripping• Steam• Hot Air• Vacuum Distillation

28

1.0

2.0

3.0

Page 29: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Partial Nitritation-Anammox = “Deammonification” (3.0)

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas (N2 ) +

a little bit of nitrate (NO3-)

0.5 mole Nitrite

(NO2-)

Autotrophic Bacteria

Aerobic Environment

Autotrophic Anoxic

Environment37% O2 (energy)

~50% Alkalinity Ammonia Oxidizing Bacteria (AOB)

Advantages:

• 63% reduction in oxygen demand (energy)

• Nearly 100% reduction in carbon demand

• 80% reduction in biomass production

• No additional alkalinity required

ANAMMOX“Anaerobic” Ammonia Oxidation - (New Planctomycete - Strous et al, 1999)

NH4+ + 1.32 NO2

- + 0.066 HCO3- + 0.13 H+

0.26 NO3- + 1.02N2 + 0.066 CH2O0.5N0.15 + 2.03 H2O

29

Page 30: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Partial Nitritation – Anammox• Two Step Anammox Process

– Dokhaven, Rotterdam (NL)

30

Page 31: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

One-Step Sidestream Deammonification• SBR + Hydrocyclone Granular Sludge

(DEMON)

– Strass, Austria + ~18 others

• Upflow Granular Sludge (CANON)

– Olburgen, Netherlands

• Biofilm process (MBBR-style)

– AnoxKaldnes - Malmo, Sweden• AnitaMox

– Hattingen, Germany & Stockholm• Deammon (Purac)

Centrate

NH4+

31

Partial Nitritation and Anammox- combined in a single reactor

Page 32: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

32

Page 33: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Cyclone for selecting for DEMON® Granules

Mixed Liquor Overflow Underflow

33

Page 34: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Einleitung

Apeldoorn (NL)

Thun (CH)

Heidelberg (D)

Deammonification Experience: DEMON® Process

Operational:

• Strass, Austria

• Glarnerland, Switzerland

• Thun, Switzerland

• Plettenberg, Germany

• Heidelberg, Germany

• Apeldoorn, Netherlands

Several under construction;

• Croatia

• Austria

• Germany

• By 2012 more centrate Demon facilities (>20) than

conventional Nitrification/Denitrification

• Cyklar-Stulz & Grontmij providing turnkey services and

now World Water Works, Inc. has US license

Strass (A)

34

Page 35: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Deammonification:What’s the benefit?

• Remove about 20% of the N load to the plant by treating the centrate separately

• Do it with:– No chemicals (caustic & methanol)– < 40% of the energy cost– (as compared to traditional nitrification-denitrification)

• Risks:– Slow process startup (US plant)– Requires robust process control, particularly during startup– Process has been adequately demonstrated in Europe– We need just one in North America (anywhere)…

35

Page 36: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Sidestream Deammonification Status in North America (3.0)

– DEMON - Alexandria, VA + DCWater Pilot (no cyclone)

– DEMON – New York DEP + DCWater Pilot (no cyclone)

– DEMON – Pierce County, Washington

– Several other DEMON pilot studies pending

– MBBR-style process – New York DEP Pilot

– DEMON – DCWater Blue Plains in design

– DEMON – Alexandria, VA in construction

– DEMON – HRSD York River in construction

36

Page 37: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

HRSD York River Treatment PlantDEMON Under Construction

37

Discharge

Page 38: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Agenda• Reactions 1.0, 2.0, 3.0• Sidestream Treatment of Anaerobically Digested Sludge

Dewatering Liquor – 1.0, 2.0, 3.0 (All established)• Mainstream Treatment 1.0 (established)• Mainstream Treatment 2.0 (established with caveats)

– SND (es– A/B Process– HRSD Pilot A/B Process– NH4-based Aeration Control– NOB Repression

• Mainstream Treatment 3.0 (emerging)– Alternative configurations– Carbon Flow– HRSD Pilot 3.0 – separate stage without bioaugmentation

• Several other emerging ideas (3.1)38

Page 39: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Conventional Nitrification-Denitrification (1.0)

1 mole Ammonia

(NH3 / NH4 +)

½ mol Nitrogen Gas

(N2 )

1 mole Nitrite

(NO2-)

1 mole Nitrite

(NO2-)

1 mole Nitrate

(NO3-)

Autotrophic Bacteria

Aerobic Environment

Heterotrophic Bacteria

Anoxic Environment

75% O2 (energy)

~100% Alkalinity

25% O2 (energy)

40% Carbon (BOD)

60% Carbon (BOD)

Ammonia Oxidizing Bacteria (AOB)

Nitrite Oxidizing .Bacteria (NOB)

39DENITRIFICATIONNITRIFICATION

Page 40: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

MLE Process (N Removal)

AerobicSC

Primary

Effluent

BOD + NH4

RASWAS

air

Nitrification &

Residual BOD RemovalAnoxic

BOD Rem. by

Denitrification

Nitrate/Internal Recycle (IMLR) = Nitrate Recycle (NRCY)

TN ~ 8-12 mg/L

40

Page 41: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

4-Stage Bardenpho(Better N Removal)

Aerobic

SC

RASWAS

air

Anoxic

Ae

rob

ic

air

Anoxic

Carbon

(Methanol?)TN ~ 3-5 mg/LPrimary

Effluent

BOD + NH4

Nitrate Recycle (NRCY)

41

Page 42: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Agenda• Reactions 1.0, 2.0, 3.0• Sidestream Treatment of Anaerobically Digested Sludge

Dewatering Liquor – 1.0, 2.0, 3.0 (All established)• Mainstream Treatment 1.0 (established)• Mainstream Treatment 2.0 (established with caveats)

– Relationship to SND – A/B Process– HRSD Pilot A/B Process– NH4-based Aeration Control– NOB Repression

• Mainstream Treatment 3.0 (emerging)– Alternative configurations– Carbon Flow– HRSD Pilot 3.0 – separate stage without bioaugmentation

• Several other emerging ideas (3.1)42

Page 43: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Can we implement this in the mainstream BNR Process?

Process has not been purposefully implemented in larger plants…– Large aeration tank volume required (perception)– Sophisticated instrumentation & controls– Uncertain design– Uncertain operation– Risk of poor mixed liquor settling– VERY DIFFICULT TO CONFIRM 2.0

Orbal® Oxidation Ditch

Source: Siemens

“Simultaneous Nitrification/Denitrification(SND)”

43

Page 44: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Current Thinking on SND…• Focus is low DO operation (energy savings)• NOB repression (2.0) rarely if ever confirmed• Sludge settling characteristics are a real concern for

medium/large plants• Mechanisms:

– Micro environment that affects oxygen diffusivity inside the floc– Macro environment that is related to mixing (tank configuration)– Bulk DO concentration & carbon availability

• Needs:– Control strategy– NOB repression confirmed and controlled – Demonstration in medium/large plants– Combine with Bio-P?

• Opportunity is significant, especially if NOB can be repressed

44See talk by Jose Jimenez tomorrow

Page 45: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

New Tools for SND-Style Processes (2.0)

• Ammonia-based Aeration Control– Allows stringent control over DO provided– See talk by Leiv Rieger tomorrow

• NOB Repression– Rapid transient anoxia seems to be the key– Mechanisms?

• AOB always at maximum growth rate (aerobic SRT control with excess NH4 available)

• NOB enzyme expression delay• Aerobic SRT controlled• Nitrite availability delay• Oxygen affinity• Free ammonia (NH3) inhibition of NOB

45

Page 46: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Concepts for Pilot Testing1. Two stage “A/B” process:

– A stage – high rate activated sludge for 60-70% COD removal (40-50% sCOD removal)

– B stage – MLE in SND mode (N removal 2.0)

46

RawWastewater

ScreeningFeCl3

GritRemoval

FeCl3

RAS

Chlorine Contact

Discharge to Chesapeake Bay

WAS

A-Stage

(Aerobic)SRT=0.5d

WAS

High-RateAeration

Tank

B-Stage (MLE)

IMLR

Aerobic

WithinExisting Tanks

MethanolDenite Filter

RAS

Page 47: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Pilot System Schematic

Hampton Roads Sanitation District Chesapeake Elizabeth Pilot Study

NRCY

RAS

RAS (0.75 gpm)

RAS

RAS

WAS

Ammonia Bypass

WAS

AN OX OXNitritation Anammox

HRAS

TCOverflow Overflow

B-Stage MLE B-Stage Deammonification

A-stage HRAS

Cyclone

WAS

~3 gpm ~2 gpm 1 gpm

0.5 gpm

0.5 gpm

0.25 gpm

Optional NPW Feed

Emergency Clarifier

WAS

TC

Legend

OX Aerated

AN Un-aerated (presence of NO3-)

HRAS High Rate Activated Sludge

RAS Return Activated Sludge

WAS Waste Activated Sludge

NRCY Nitrate Recycle

TC Temperature Control Tank

47

Page 48: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Influent COD

480

100

200

300

400

500

600

700

800

12-Feb 26-Feb 4-Mar 11-Mar 18-Mar 1-Apr 8-Apr 15-Apr 22-Apr 29-Apr 6-May

Inf

CO

D (

mg/

L)

pCOD

cCOD

ffCOD

Page 49: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Influent Nitrogen

490

10

20

30

40

50

60

70

23-Dec 12-Jan 1-Feb 21-Feb 12-Mar 1-Apr 21-Apr 11-May

Nit

roge

n S

pec

ies

(mg

N/L

)

TKN

ON

TAN

Page 50: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

A-stage High-Rate Activated Sludge (HRAS)

• 10 inch diameter pipe reactor at 30 minute HRT

• Single 7 inch high capacity disc diffuser

• SOR = 420 gal/ft2·day

• SLR = 22 lbs/ft2·day at 3000 mg/L

• Fixed all Hach LDO probe and MOV/PID issues

50

Page 51: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Current HRAS Operation

• HRT = 30 min

• MLSS = 2000-3500 mg/L

• DO = 0.5 mg/L

• Influent Temp = 25°C

• Aerobic SRT = 0.20-0.25 days

51

Page 52: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

COD Removal

520.0

0.2

0.4

0.6

0.8

1.0

1.2

0

10

20

30

40

50

60

70

80

90

100

17-Apr 19-Apr 22-Apr 24-Apr 25-Apr 26-Apr 29-Apr 30-Apr 1-May 2-May 3-May 6-May 7-May

Ave

rage

DO

(m

g/L)

% C

OD

Rem

ova

l

COD

sCOD

pCOD

DO

Page 53: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

B-Stage MLE

53

Page 54: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

MLE Operational Parameters

• Total SRT = ~10 days

• HRT= 4 hr

• Influent Flow = 0.50 GPM

• Nitrate Recycle = 400%

• RAS = 100%

• Temperature = 24 C

• MLSS = (3500 +/- 750) mg/L

54

Page 55: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Ammonia Based DO control

TK-202

Anoxic

TK-203

Aerobic

TK-204

Aerobic

0.5 gpm

NRCY (2.0 gpm)

WAS

RAS (0.5 gpm)

NH4+-N

TK-204

DO

TK-203 &TK-204

Simultaneous Nitrification

and Denitrification (SND)

Nitrite Shunt?

55

Page 56: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Ammonia-Based D.O. Control

TK 204 High NH3-N = 2 mg/L

TK 203 LDO = 0.1 mg/L

TK 203 Min HDO = 0.3 mg/L

TK 203 Max HDO = 4 mg/L

Time

TK 204 Low NH3-N = 1 mg/L

Page 57: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Ammonia-Based DO control

• Ammonia Set Points 3-5 mg-N/L

0

1

2

3

4

5

6

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

23:45 11:45 23:45 11:45 23:45

Tank 202 NO3-N Tank 204 DO Tank 204 NH4-N

Page 58: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Ammonia Based DO Control in Action

58

Page 59: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

2nd Aerobic pH, Ammonia and Nitrate Trends

mgNH4-N/L pH

mgNOx-N/L mgNH4-N/L

59

Page 60: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

0

2

4

6

8

10

12

14

16

18

20

12/23 1/12 2/1 2/21 3/12 4/1 4/21

mg-

N/L

MLE Effluent 2012

TIN

NH3-N

NOx-N

pH Overdose

Washout

Page 61: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Period of Best MLE Performance

0

1

2

3

4

5

6

7

8

0

20

40

60

80

100

120

140

160

180

3/24 3/25 3/26 3/27 3/28 3/29 3/30 3/31 4/1 4/2 4/3

mg-

N/L

mg/

L Influent sCOD

Effluent NOx-N

Effluent TIN

•Influent sCOD between 118 – 160 mg/L

•MLSS between 4000 – 4500 mg/L

•Effluent TIN under 7 mg-N/L

•Effluent NOx as low as 2.83 mg-N/L

Page 62: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

DO Control System Led to NOB Repression

Jan 23 – Feb 2 Mar 11 – Mar 25

3.01

3.57

0.50

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

MLE Effluent

mgN

/L

NO3-N

NO2-N

NH3-N4.16

0.47

1.76

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

MLE Effluent

mgN

/L

NO3-N

NO2-N

NH3-N

Page 63: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

NOB Repression

0

2

4

6

8

10

12

1/7 1/17 1/27 2/6 2/16 2/26 3/7 3/17 3/27

mg-

N/L

NO2-N

NO3-N

Washout

Page 64: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Influent COD and MLSS (OUR?) were hypothesized to be critical parameters in

sustaining NOB repression

0.5

0.55

0.6

0.65

0.7

0.75

0.8

0.85

0.9

0.95

150

200

250

300

350

400

450

500

3/2 3/7 3/12 3/17 3/22 3/27 4/1 4/6 4/11 4/16 4/21

NO

2/N

Ox

Frac

tio

n

mg/

L

Influent COD

NO2/NOx

Page 65: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

0

1000

2000

3000

4000

5000

0

1

2

3

4

5

6

7

2/26/2012 3/17/2012 4/6/2012 4/26/2012 5/16/2012

mgM

LSS/

L

mgN

Ox-

N/g

MLS

S.h

r, m

gNO

3-N

/gM

LSS.

hr

AOB rate NOB rate MLSS

AOB and NOB Specific Nitrogen Processing Rates

Low inf COD

Page 66: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

MLE

TK 202

Anoxic

TK 203

Aerobic

TK 204

Aerobic

NOx-N Recycle

WAS

RAS

TK 202

(pro-denitritation)

TK 203

(pro-nitritation)

TK 204

(pro-SND)

NOx-N Recycle

WAS

RAS

Staged Anaerobic

Selector

Nitritation-Denitritation through Modulating Aeration (NiDeMA)

• Reactors sized based on Ches-Liz aeration tank volume

• HRT = 4.4 hr (1 aeration tank out of service)

• SLR = <25 lb/ft2·day

• Target MLSS = 4000 mg/L (maximum 4800 mg/L)

• Anaerobic tank = 16 gallons (separated by baffle)

• Need of NOx-N Recycle to be determined

Page 67: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Primary Clarifier

• Independent feeds for each B-stage

• PCE is temperature controlled

• Have the ability to optimize COD concentration and fractions for each B-stage influent

• SOR = 165 gal/ft2·day

• HRT = 4-5 hrs

67

Page 68: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Agenda• Reactions 1.0, 2.0, 3.0• Sidestream Treatment of Anaerobically Digested Sludge

Dewatering Liquor – 1.0, 2.0, 3.0 (All established)• Mainstream Treatment 1.0 (established)• Mainstream Treatment 2.0 (established with caveats)

– Relationship to SND – A/B Process– HRSD Pilot A/B Process– NH4-based Aeration Control– NOB Repression

• Mainstream Treatment 3.0 (emerging)– Alternative configurations– Carbon Flow– HRSD Pilot 3.0 – separate stage without bioaugmentation

• Several other emerging ideas (3.1)68

Page 69: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Objectives for 3.0

• Redirect Carbon/COD to Anaerobic Digestion/Treatment– A-stage HRAS– CEPT– Anaerobic Treatment (UASB, AnMBR)– Primary Clarifier

• Repress NOBs – Low temp– Low NH4

• Retain Anammox (high SRT for Anammox)

69

Page 70: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Mainstream Deammonification????

• Very challenging….– Lower temperature– Lower NH4 concentration

• Primary objective: Eliminate competition for NO2-

– NOB and Heterotrophs

• Selective retention of Anammox is critical• Risk is high that this process will not work, but reward is very

high…– Reduce capital cost by ~$20-40M– Reduce chemical cost by $1-2M/yr (no increase above current

conditions)– Reduce energy cost by ??? (depends on COD redirection)

• This is the clear path to Energy Neutral/Positive treatment…

70

Page 71: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Several Possible Approaches

A. Bioaugment Anammox and AOB from sidestream deammonification process

– One step – AOB + Anammox in same reactor

– SND type reactor with selective Anammox retention

71

Page 72: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

72

Page 73: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Full-scale experiments at WWTP Glarnerland

Page 74: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Several Possible ApproachesA. Bioaugment Anammox and AOB from sidestream

deammonification process– One step – AOB + Anammox in same reactor– SND type reactor with selective Anammox retention

B. One step process without bioaugmentation– Granular sludge process– Dutch DHV/TU Delft Nereda Research Program

C. Two step process without bioaugmentation– Separate stage partial nitritation– Anammox

• MBBR• MBR• Granular sludge – cyclone or upflow reactor

74

Page 75: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

B-stage Nitritation/Anammox

RAS

A-stage Eff

TK-305

Anammox

MBBRTK-302

Nitritation

0.5 gpm

WAS

40 gal60, 90, 120 gal

Temp

Control

Alkalinity

75

DO, pH,

Temp, N

O3, NO2

,

NH4,

TSS

Page 76: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

B-Stage Deammonification

76

Page 77: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Operational w/o Seed Sludge

77

Page 78: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitritation Operational Parameters

• SRT = 7 days

• HRT = 3 hr

• Influent Flow = 0.50 GPM

• RAS = 100 %

• Temperature = 24 C

• pH 6.8-7.0 (Sodium Bicarbonate)

• MLSS = 3000 mg/L (current)

78

Page 79: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

DO controller for Nitritation

[NH3-N] ≥ [NO2-N] + [NO3-N]

Increase High DO by 0.1 mg/LLow DO = 0.1 mg/L

Wait 60 secs(Max DO = 1.4 mg/L)

Decrease High DO by 0.1 mg/LLow DO = 0.1 mg/L

Wait 60 secs(Min DO = 0.9 mg/L)

YES

NO

Page 80: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Illustration of NH3-N vs Nox-N (AVN) Control

NH3-N - NOx-N = 0

LDO = 0.1 mg/L

Min HDO = 0.9 mg/L

Max HDO = 1.4 mg/L

Time

Page 81: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

AVN Control in Action

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

4/9/12 4/11/12 4/13/12 4/15/12 4/17/12

mgO

2/L

mgN

/L

NH3-N NO2-N NO3-N DO

Page 82: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

0

5

10

15

20

25

30

35

40

0

5

10

15

20

25

30

2/1/12 2/21/12 3/12/12 4/1/12 4/21/12 5/11/12

Inf

NH

3-N

, m

gN/L

mgN

/L

NO3-N NO2-N NH3-N Inf NH3-N

Low infCOD

PCE

Nitritation Effluent Nitrogen Species and Influent Ammonia

Page 83: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Nitrite Accumulation Rate

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

2/1/12 2/11/12 2/21/12 3/2/12 3/12/12 3/22/12 4/1/12 4/11/12 4/21/12 5/1/12 5/11/12 5/21/12

NO

2-N

/NO

x-N

Low inf COD

PCE

Page 84: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

MLSS and SVI

0

50

100

150

200

250

300

350

0

1000

2000

3000

4000

5000

6000

2/1/12 2/21/12 3/12/12 4/1/12 4/21/12 5/11/12 5/31/12

ml/

g

mg/

L

MLSS SVI

Low infCOD

PCE

Page 85: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

0

50

100

150

200

250

0

5

10

15

20

25

30

25-Mar-2012 1-Apr-2012 8-Apr-2012 15-Apr-2012 22-Apr-2012 29-Apr-2012 6-May-2012

mgC

OD

/L

mgN

/L

NH3-N NO2-N NO3-N Inf sCOD

Effect of Inf sCOD on Nitrogen Removal and Species distribution

Page 86: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

AOB and NOB Specific Nitrogen Processing Rates

0

1000

2000

3000

4000

5000

6000

0

1

2

3

4

5

6

2/26/2012 3/17/2012 4/6/2012 4/26/2012 5/16/2012

mgM

LSS/

L

mgN

Ox-

N/g

MLS

S.h

r, m

gNO

3-N

/gM

LSS.

hr

AOB rate NOB rate MLSS

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Potential Implication of Nitritation DO Control

Maximum Nitrogen RemovalMaximum NOB Repression

Minimum AerationNitritation Denitritation

Page 88: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Ideal Configuration…

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Page 89: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

3.1 Ideas….

• Nitrite + Methane – Methanotrophic Denitritation

• Sulfide-driven Autotrophic Denitritation/Denitratation

• Nitritation

• Is Anammox required??

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RawWastewater

Screening

GritRemoval

UV Disinfection

Anaerobic Treatment

Anaerobic MBR or Biofilm Process

N Removal 3.1CH4

Discharge to Chesapeake Bay

WasteSludge

FeCl3

TertiaryFiltration

WAS

EnergyGeneration

RAS

WAS

NO2 recycle

Nitritation

Page 90: Nitrogen Removal 1.0 to 3.0 NO Anammox NH Charles B. … Removal 1… · Nitrogen Removal 1.0 to 3.0 Charles B. Bott, Ph.D., P.E., BCEE Hampton Roads Sanitation District Denitrification

Questions?

Charles B. Bott

[email protected]

– 757-460-4228

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