Non-compliant or Suspect Counterfeit Packaging …...Non-compliant or Suspect Counterfeit Materials...

Non-compliant or Suspect Counterfeit

Packaging Materials Can Lead to

ESD Hazards & Long-Term Storage Issues

and Pose Issues in Handling,

Inspection and Manufacturing

1:45 PM to 4:15 PM

Bob Vermillion, CPP/Fellow

Certified, ESD Engineer-iNARTE

RMV Technology Group, LLC

Member G-19 & G-21 Committees

NASA-AMES Research Center

Moffett Field, CA 94035

19 April 2013 Track 10

©2013 RMV Technology Group LLC

Non-compliant or Suspect Counterfeit Materials Can Lead

to ESD Hazards and Long-Term Storage Issues



RMV Technology Group, LLC

NASA-AMES Research Park

Moffett Field, CA 94035

“I have had the great pleasure of Bob Vermillion’s association for many years.

Bob is a diligent subject matter expert in the area of electrostatic discharge mitigation

and control, who brings a unique capability to the electronics industry. His unique

proficiency is based in his vast practical materials, packaging and test experience

that he applies to the applications and handling of all types of electronic hardware.

A few years ago, Bob unassumingly brought to the attention of the industry the fact

that packaging materials for ESD-sensitive items can be supplied as meeting industry

standards, but are actually non-conforming or fraudulently misrepresented. The

integrity of such materials is often overlooked by using organizations with

consequences that could result in the failure of the devices, electronic hardware

or equipment either immediately or later in application. Bob provides a service to

mitigate these problems and has been instrumental in addressing such issues for

several organizations. However, Bob’s talents go far beyond this one example.

Bob can provide an evaluation of your handling practices with respect to ESD control,

he can present and instruct on the subject and he can provide a total solution to your

packaging problems to enhance the size, weight, safety and reliability of the entire

package. I would recommend Bob and his company to any organization involved

with handling electronics and that wants to improve their assurance of providing

reliable product to their customers.”

March 27, 2012

1st Phil Zulueta, SAE G-19 Chairman

Suspect Counterfeit Inspection Methods

Courtesy of Ian Nicholson Chipcheck Consortium EU

MicroBlasting or Walnut Blasting

©2012-RMV Technology Group, LLC

Microblasting Process


Before & After Microblasting

©2012 RMV Technology Group, LLC

Portable Microscope Inspection Issues

Phil Zulueta

Chairman

SAE International

G-19 Committee

Email: [email protected]

Mobile: 661-400-4294



Member, G-19 & G-21 Committees

Email: [email protected]

Tel: 650-964-4792

www.esdrmv.com 8 ©2013-RMV Technology Group, LLC

mailto:[email protected]


Do USB Microscopes (Scopes) Pose ESD Issues

During Inspection?

4/28/2013 www.esdrmv.com

9 ©2013-RMV Technology Group, LLC

ESD Event Antenna

3.5” x 3.5” 10pF Charge Plate

Static Event Detector

Microscope

Plexiglas®

Adjustment Cap at 20%RH

4/28/2013 www.esdrmv.com 10

-17,300 volts 0.125 inches


Contact Voltage Charge (Method 1)


Brass Contact Probe

Contact with Ground ©2013-RMV Technology Group, LLC



-476 volts on Plexiglas®


Scope Charge at 1” From 3.5” x 3.5” 10pF Charge Plate

(Proximity Voltage - Method 2)


-401 Peak Volts at 69.6%RH


100 volt ESD Event Detector Triggered


239 volts

0

50

100

150

200

250

300

124

47

70

93

116

139

162

185

208

231

254

277

300

323

346

369

392

415

438

461

484

507

530

553

576

599

622

645

668

691

714

737

760

783

806

829

852

875

898

921

944

967

990

1013

1036

1059

1082

1105

1128

1151

1174

1197

1220

1243

1266

1289

1312

vo

lts

SED Unit Fails at 100V

ESD Peak by Bringing Scope to SED Unit Using Grounded Brass Tip

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Clear (OK)

Red (Failed)







-220 Peak Volts at 68.91%RH



(Proximity Voltage - Method 2)

100 volt ESD Event Detector Triggered

www.esdrmv.com 17

232 volts

50 volts

21 volts 0

50

100

150

200

250

1

15

29

43

57

71

85

99

113

127

141

155

169

183

197

211

225

239

253

267

281

295

309

323

337

351

365

379

393

407

421

435

449

463

477

491

505

519

533

547

561

575

589

603

617

631

645

659

673

687

701

715

729

743

757

771

785

799

813

827

841

855

vo

lts

SED will fail at 100 volts

ESD Peak between Brass Tip and Static Event Detector (SED)

Start Clear (OK) Red (Failed)


Ground to SED

Scope under Ionization Flow

4/28/2013 www.esdrmv.com 18 ©2013-RMV Technology Group, LLC


w w w. e s d r m v. c o m 19

-23 volts at 63.45%RH


(Method 2, Under Ionization)


100 volt ESD Event Detector = Clear

(Under Ionization)


0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1 4 7

10

13

16

19

22

25

28

31

34

37

40

43

46

49

52

55

58

61

64

67

70

73

76

79

82

85

88

91

94

97

100

103

106

109

112

115

118

121

124

127

130

133

136

139

142

145

148

151

154

157

160

163

vo

lts

SED Unit will Fail at 100 volts

ESD Peak when Scope is Under Ionization Flow

Ground to SED Clear (OK)


Summary of Findings


-500

-400

-300

-200

-100

0

100

200

300

-476

-401

239

-409

-220

232

-17 -23

0

100

-100

vo

lta

ge

Note: Static Event Detector Triggers at +/-100 volts

Contact Voltage/Proximity Voltage and ESD Events


Ionizer

How Can Suspect Packaging

Cause Issues!


Packaging Engineered Package?


Downgraded Liner

to save Money?

Packaged to Insure

No Stacking Issues

Courtesy of Bob Sanders IBM

Insure Compliance!

Test Both Tray & Primary Container

Static Decay

Surface Resistance

Testing

Static Shielding

ESD

US Navy Test Plan for JDSU

Courtesy of R. Youshock

24 ©2013 RMV Technology Group LLC

Identifying Suspect

Packaging


Correct

Visual Identifiers

which Trigger

Parts Inspection


The Dip Tube


1-Point Resistance through the JEDEC on Grounded Surface

Single Trays (1-6)

6 Positions per Surface

BOGUS Trays

JEDEC Tray An Overview

28 ©2012-RMV Technology Group, LLC

Once the JEDEC trays have been unitized, while grounded, place into a

Type 1 Mil-PRF-81705E compliant aluminum Moisture Barrier Bag of the

specified caliper along with a humidity indicating strip and then seal

said package.

While grounded, place said JEDEC package into outer shipping package

utilizing a rectangular BMC for placement into a Lock Front Mailer as

illustrated in the next slide and close the outer packaging to apply the

appropriate tamper resistant tape, RFID tag and printed labels.

JEDEC Protocols


JEDEC Packaging Protocols

Despite the real issue of Suspect Counterfeit Dip Tubes and Tape & Reel, non-

conforming ESD safe JEDEC trays are being sold into the supply chain as

initially presented during the NASA Quality Leadership Forum 2010. The

articles should be referenced to understand the scope of the issues. The Dip

Tube, JEDEC and Tape & Reel issues, Interference Technology UK, by Bob

Vermillion, CPP/Fellow, November 2010 and Interference Technology, June

2010. Figure 1 illustrates the improper use of a one sided corrugated pad

placing low RH charge generating corrugated against the JEDEC tray with the

conductive side facing upwards. A suspect counterfeiter would not know that

the conductive side shall be placed against the JEDEC tray before the banding

process takes place .

Insulative “white or black” charge generating strapping tape promotes field

induced model discharges. Static dissipative strapping is available on the open

market, however, the reader must validate material for ESD performance.


31 Copyright.2012.RMV Technology Group LLC.

What Are the Consequences of

Suspect Counterfeit

Materials used in Manufacturing,

Long Term Storage and Shipping?

According to

JPL/NASA

Website,

ESD Represents a

40 billion dollar

Annual Problem!

31

Tape & Reel Package

2.0 x 1012 ohms

9.4 x 1011 ohms

Resistance Validation

©2012.RMV Technology Group, LLC

1.0E+00

1.0E+02

1.0E+04

1.0E+06

1.0E+08

1.0E+10

1.0E+12

Inside Outside Failing

oh

ms

Surface Resistance Average Of Type 1 Bag

FAILED

FAILED

FAILED


-400

-300

-200

-100

0

100

200

300

1 8 15 22 29 36 43 50 57 64 71 78

-365

300

Vo

lts

Charge Generation Pull from Bag

A Bag Can See <4%RH when Pulling a Vacuum

Peak: 300 and -365 volts

©RMV Technology Group, LLC

©2011.RMV Technology Group LLC Photo ©2012.RMV Technology Group LLC. 33

1.1 Purpose This SAE Standard standardizes practices to: a.

maximize availability of authentic materiel (made from the proper

materials using the proper processes with required testing,) b.

procure materiel from reliable sources, c. assure authenticity and

conformance of procured materiel d. control materiel identified as

counterfeit, and e. report counterfeit materiel to other potential users

and government investigative authorities. 1.2 Application This

document is intended for use in high performance/reliability or safety

of life applications. This standard is recommended for use by all

contracting organizations that procure materiel, whether such

materiel is procured directly or integrated into assemblies or

equipment. The requirements of this standard are generic and

intended to be applied/flowed down to all organizations that procure

materiel, regardless of type, size, and product provided.

G-21 Counterfeit Materiel and

Mechanical Parts Committee AS6174 - Counterfeit Material; Detection, Mitigation, and Disposition

http://www.sae.org/servlets/works/documentHome.do?comtID=TEAG21&docID=AS6174&inputPage=wIpSdOcDeTaIlS

http://www.sae.org/servlets/works/documentHome.do?comtID=TEAG21&docID=AS6174&inputPage=wIpSdOcDeTaIlS

35 4/28/2013

G19 SUB COMMITTEE DEFINITION OF COUNTERFEIT

Generally, the term counterfeit refers to instances in which the

identity or pedigree of a product is knowingly misrepresented by

individuals or companies. Counterfeiters often try to take

advantage of the established worth of the imitated product, and

the counterfeit product may not work as well as the genuine

article. The threat of counterfeit parts continues to grow as

counterfeiters have developed more sophisticated capabilities to

replicate parts and gain access to scrap materials that were

thought to have been destroyed. Counterfeiters exist across

industries and are able to respond to changes in market

conditions. Counterfeit parts can be quickly distributed in online

markets. Almost every industry can be affected by counterfeit

parts.

Contact Us

36

Bob Vermillion, CEO, Founder

[email protected]

Renee Mitchell, Sr. Vice President

[email protected]

RMV Technology Group, LLC is a Service Disabled Veteran Owned Business, SBA 8(a) & SDB Firm.



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