MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY MATERIAL
WEIGHT
kgREMARK
1 VERTICAL WHEEL 3ALLOY FORGED
STEEL 40Cr4Mo3800
2 AXLE - VERTICAL WHEEL 3ALLOY FORGED
STEEL 40NiCr4Mo3100
3BRACKET-VERTICAL WHEEL
(PIVOT WHEEL)1
MILD STEEL
E 250-BR; IS:20621350
4TAPER ROLLER BEARING
180(ID) x 320(OD) x 91(W)6 -
SKF 32236
OR EQV.
5SPACER
320 (OD) x 210 (ID) x 10(W)3
STEEL 20C8;
IS:1570 (PART2)-
1979
1
6SPACER
190 (OD) x 180 (ID) x 20(W)3
STEEL 20C8;
IS:1570 (PART2)-
1979
1
7BEARING RETAINER
• • • • •• •• • ••• • • ••••••••••••••••6
MILD STEEL
E 250-BR; IS:20620.5
8HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)24 - - GALVANISED
9MACHINED WASHER
• •• • •• •••• •••• • • • • • • • • • • • • • • • • • • • •24 - - GALVANISED
10SPACER
200(OD) x 170(ID) x 41(W)3
STEEL 20C8;
IS:1570 (PART2)-
1979
3
11 LOCK NUT 3 - -SKF KM 32
OR EQV.
12 LOCK WASHER 3 - -SKF MB 32
OR EQV.
13LOCK PLATE
(250 x 65 x 10 Thk.)3
MILD STEEL
Fe410WB; IS:20620.5
14HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)6 - - GALVANISED
15MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •6 - - GALVANISED
16 PIVOT PIN 1ALLOY FORGED
STEEL 40NiCr4Mo370
17LOCK PLATE
(250 x 65 x 10 Thk.)1
MILD STEEL
Fe410WB; IS:20620.5
18HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)2 - - GALVANISED
19MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •2 - - GALVANISED
20BRACKET-VERTICAL WHEEL
(REAR WHEEL)1
MILD STEEL
E 250-BR; IS:2062730
21 PIVOT WHEEL DOOR BRACKET 1MILD STEEL
E 250-BR; IS:20621200
22TRACK VERTICAL WHEEL
(BOTTOM)1 Rock Star 400 -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010
DRG. NO. TCE.7517A-ME-GA-858-0011
3. THIS DRAWING SHOWS VERTICAL WHEEL (BOTTOM) & VERTICAL WHEEL(PIVOTED WHEEL) ARRANGEMENT FOR FRONT SIDE HSD-1.
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR VERTICAL WHEEL(BOTTOM) ARRANGEMENT OF ONE DOOR LEAF ONLY. QUANTITIES OF 2LEAVES SHALL BE CONSIDERED FOR CALCULATING THE TOTAL MATERIAL
QUANTITIES OF VERTICAL WHEEL (BOTTOM) & VERTICAL WHEEL (PIVOTEDWHEEL) ARRANGEMENT FOR FRONT SIDE HSD-1.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS &TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THISDRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTSFROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF ANDMUST NOT
9. BE CUSTOM MADE, UNLESS ALLOWED BY THE PURCHASER.
10. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATETORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
11. WIRE LOCK THREADED FASTENERS.
12. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENERTHREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATINGSURFACE.
13. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ONFASTENER THREADS OR HEAD SEATING SURFACES.
14. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENERTHREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY MATERIAL
WEIGHT
kgREMARK
1 VERTICAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3150
2 AXLE - VERTICAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo340
3BRACKET-VERTICAL GUIDE
WHEEL2
MILD STEEL
E 250-BR; IS:2062190
4TAPER ROLLER BEARING
80(ID) x 170(OD) x 42.5(W)4 -
SKF 30316
OR EQV.
5SPACER
170 (OD) x 145 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
6SPACER
101 (OD) x 80 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
7BEARING RETAINER
• • • • •• •• • ••• • • ••••••••••••••••4
MILD STEEL
E 250-BR; IS:20620.5
8HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - -
9MACHINED WASHER
• •• • •• •••• •••• • • • • • • • • • • • • • • • • • • • •16 - -
10SPACER
95(OD) x 75(ID) x 40(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1.8
11 LOCK NUT 2 - -SKF KM 17
OR EQV.
12 LOCK WASHER 2 - -SKF MB 17
OR EQV.
13LOCK PLATE
(140 x 40 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
14HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)4 - -
15MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •4 - -
16HEX. HD. SCREW
M30 x 180 - 10.9 IS:1364 (PART 2)8 - -
17HEX. NUT
M30 -10.9 IS:1364 (PART 3)16 - -
18MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •16 - -
19 VERTICAL WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3800
20 AXLE - VERTICAL WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo3100
21 BRACKET-VERTICAL WHEEL 2MILD STEEL
E 250-BR; IS:2062620
22TAPER ROLLER BEARING
130(ID) x 230(OD) x 67.75(W)4 -
SKF 32226
OR EQV.
23SPACER
230 (OD) x 190 (ID) x 5(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
24SPACER
150 (OD) x 130 (ID) x 12(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
25BEARING RETAINER
• • • • •• •• • ••• • • ••••••••••••••••4
MILD STEEL
E 250-BR; IS:20620.5
26HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - -
27MACHINED WASHER
• •• • •• •••• •••• • • • • • • • • • • • • • • • • • • • •16 - -
28SPACER
150(OD) x 130(ID) x 42(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
3
29 LOCK NUT 2 - -SKF KM 21
OR EQV.
30 LOCK WASHER 2 - -SKF MB 21
OR EQV.
31LOCK PLATE
(1840 x 50 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
32HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)4 - -
33MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •4 - -
34HEX. HD. SCREW
M30 x 180 - 10.9 IS:1364 (PART 2)8 - -
35HEX. NUT
M30 -10.9 IS:1364 (PART 3)16 - -
36MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •16 - -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010
DRG. NO. TCE.7517A-ME-GA-858-0013
3. THIS DRAWING SHOWS VERTICAL WHEEL AND VERTICAL GUIDE WHEEL
ARRANGEMENT FOR FRONT SIDE HSDs (HSD-3 TO HSD-7)
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR VERTICAL WHEEL
AND VERTICAL GUIDE WHEEL ARRANGEMENT OF ONE DOOR LEAF ONLY.
QUANTITIES OF 10 LEAVES SHALL BE CONSIDERED FOR CALCULATING THE
TOTAL MATERIAL QUANTITIES OF VERTICAL WHEEL AND VERTICAL GUIDE
WHEEL FOR FRONT SIDE HSDs (HSD-3 TO HSD-7).
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS &
TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF AND
MUST NOT
9. BE CUSTOM MADE, UNLESS ALLOWED BY THE PURCHASER.
10. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
11. WIRE LOCK THREADED FASTENERS.
12. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
13. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
14. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY MATERIAL
WEIGHT
kgREMARK
1 VERTICAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3150
2 AXLE - VERTICAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo340
3BRACKET-VERTICAL GUIDE
WHEEL2
MILD STEEL
E 250-BR; IS:2062190
4TAPER ROLLER BEARING
80(ID) x 170(OD) x 42.5(W)4 -
SKF 30316
OR EQV.
5SPACER
170 (OD) x 145 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
6SPACER
101 (OD) x 80 (ID) x 17(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
7BEARING RETAINER
• • • • •• •• • ••• • • ••••••••••••••••4
MILD STEEL
E 250-BR; IS:20620.5
8HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - -
9MACHINED WASHER
• •• • •• •••• •••• • • • • • • • • • • • • • • • • • • • •16 - -
10SPACER
95(OD) x 75(ID) x 40(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1.8
11 LOCK NUT 2 - -SKF KM 17
OR EQV.
12 LOCK WASHER 2 - -SKF MB 17
OR EQV.
13LOCK PLATE
(140 x 40 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
14HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)4 - -
15MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •4 - -
16HEX. HD. SCREW
M30 x 180 - 10.9 IS:1364 (PART 2)8 - -
17HEX. NUT
M30 -10.9 IS:1364 (PART 3)16 - -
18MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •16 - -
19 VERTICAL WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3800
20 AXLE - VERTICAL WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo3100
21 BRACKET-VERTICAL WHEEL 2MILD STEEL
E 250-BR; IS:2062620
22TAPER ROLLER BEARING
130(ID) x 230(OD) x 67.75(W)4 -
SKF 32226
OR EQV.
23SPACER
230 (OD) x 190 (ID) x 25(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
24SPACER
150 (OD) x 130 (ID) x 32(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
25BEARING RETAINER
• • • • •• •• • ••• • • ••••••••••••••••4
MILD STEEL
E 250-BR; IS:20620.5
26HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - -
27MACHINED WASHER
• •• • •• •••• •••• • • • • • • • • • • • • • • • • • • • •16 - -
28SPACER
150(OD) x 130(ID) x 42(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
3
29 LOCK NUT 2 - -SKF KM 21
OR EQV.
30 LOCK WASHER 2 - -SKF MB 21
OR EQV.
31LOCK PLATE
(1840 x 50 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
32HEX. HD. SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)4 - -
33MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •4 - -
34HEX. HD. SCREW
M30 x 180 - 10.9 IS:1364 (PART 2)8 - -
35HEX. NUT
M30 -10.9 IS:1364 (PART 3)16 - -
36MACHINED WASHER
• •• • •••• •••• • • • • • • • • • • • • • • • • • •16 - -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010,
DRG. NO. TCE.7517A-ME-GA-858-0012,
DRG. NO. TCE.7517A-ME-GA-858-0015.
3. THIS DRAWING SHOWS VERTICAL WHEEL AND VERTICAL GUIDE WHEEL
ARRANGEMENT FOR FRONT & REAR SIDE HSD-2.
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR ONE LEAF ONLY.
QUANTITIES OF 4 LEAVES SHALL BE CONSIDERED FOR CALCULATING
TOTAL MATERIAL QUANTITIES OF VERTICAL WHEEL AND VERTICAL GUIDE
WHEEL FOR FRONT HSDs.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS &
TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF AND
MUST NOT
9. BE CUSTOM MADE, UNLESS ALLOWED BY THE PURCHASER.
10. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
11. WIRE LOCK THREADED FASTENERS.
12. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
13. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
14. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY. MATERIAL
WEIGHT
(kg)REMARKS
1 BRACKET TYPE - 1 2MILD STEEL FE410WB:
IS:2062660
2 PULLEY- 1 2FORGED STEEL:
STEEL 45C8 (IS:1570)90
3DEEP GROOVE BALL BEARING
80 (ID) x 140 (OD) x 26 (W)4 -
SKF OR
EQV.
4 AXLE - Ø80 x 250 Lg. 2 STEEL 40C8 (IS:1570) 30
5SPACER
140 (OD) x 130 (ID) x 28 (W)2 STEEL 20C8 (IS:1570) 1
6 BEARING CAP 3MILD STEEL FE410WB:
IS:20624
7 SOC.HD. CAP SCREW M8x30 Lg. 32 -
8SPACER
90 (OD) x 80 (ID) x 40 (W)4 STEEL 20C8 (IS:1570) 0.7
9 LOCK PLATE 2MILD STEEL FE410WB:
IS:20621
10 HEX. HD.SCREW M10x25 LG. 4 -
11 MACHINED WASHER FOR M10 4 -
12 SPACER ROD 8 STEEL 20C8 (IS:1570)
13 HEX. NUT M30 16
14 MACHINED WASHER FOR M30 16
15 BRACKET TYPE - 2 8MILD STEEL FE410WB:
IS:2062800
16 PULLEY- 1 8FORGED STEEL:
STEEL 45C8 (IS:1570)90
17 AXLE - Ø80 x 250 Lg. 8 STEEL 40C8 (IS:1570) 30
18DEEP GROOVE BALL BEARING
80 (ID) x 140 (OD) x 26 (W)16 -
SKF 6216
OR EQV.
19SPACER
140 (OD) x 130 (ID) x 16 (W)2 STEEL 20C8 (IS:1570) 1
20 BEARING CAP 16MILD STEEL FE410WB:
IS:206253
21 SOC.HD. CAP SCREW M8x30 Lg. 128 -
22SPACER
90 (OD) x 80 (ID) x 40 (W)16 STEEL 20C8 (IS:1570) 5
23 LOCK PLATE 8MILD STEEL FE410WB:
IS:20624
24 HEX. HD.SCREW M10x25 LG. 16 -
25 MACHINED WASHER FOR M10 16 -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs.
DRG. NO. TCE.7517A-ME-GA-858-0010 TO
DRG. NO. TCE.7517A-ME-GA-858-0015
3. THIS DRAWING SHOWS ROPE & PULLEY ARRANGEMENT FOR FRONT SIDE
AND REAR SIDE HSDs.
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR ONE DOOR LEAF
ONLY.
5. FOR THE TOTAL QUANTITIES OF ROPE & PULLEY ARRANGEMENT FOR
FRONT SIDE AND REAR SIDE HSDs, QUANTITIES FOR 18 DOOR LEAVES
SHALL BE CONSIDERED.
6. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS
& TOLERANCES
7. ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
8. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
9. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
10. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF
AND MUST NOT
11. BE CUSTOM MADE, UNLESS ALLOWED BY THE PURCHASER.
12. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
13. WIRE LOCK THREADED FASTENERS.
14. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
15. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
16. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY MATERIAL
WEIGHT
kgREMARK
1 LATERAL GUIDE BRACKET 4MILD STEEL
Fe410WB; IS:20621400
2 LATERAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3150
3 AXLE - LATERAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo3100
4TAPER ROLLER BEARING
120(ID) x 215(OD) x 61.5(W)4 - -
SKF 32224
OR EQV.
5SPACER
215 (OD) x 200 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
6SPACER
135 (OD) x 120 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
7LOCK PLATE
(Ø125 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
8HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
9MACHINED WASHER
Ø 10.5 IS : 201616 - - GALVANISED
10BEARING RETAINER
Ø285 x 40 (THK)2
MILD STEEL
E 250-BR; IS:20620.5
11SOC.HD. CAP SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
12BEARING RETAINER
Ø275 x 30 (THK)2
MILD STEEL
E 250-BR; IS:20620.5
13HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
14MACHINED WASHER
Ø 10.5 IS : 201616 - - GALVANISED
15 LOCK NUT 2 - -SKF KM 28
OR EQV.
16 LOCK WASHER 2 - -SKF MB 28
OR EQV.
17LINER – LATERAL GUIDE WHEEL
19600 x 140 x 10 (THK.)2
STEEL 45C8; IS:1570
(PART 2) -19791750
18C' SUNK HD. SCREW
M8 x 20 - 10.9 IS:1364 (PART 2)- - - GALVANISED
19LATERAL GUIDE BRACKET
(WALL BRACKET)4
Mild Steel
Fe410WB; IS:20622500
20HEX. HD. SCREW
M36 x 180 - 10.9 IS:1364 (PART 2)- - - GALVANISED
21HEX. NUT
M36 -10.9 IS:1364 (PART 3)- - - GALVANISED
22MACHINED WASHER
Ø 37 IS : 2016- - - GALVANISED
23SHIM
1010 x 960 x 10 (THK.)4 - -
24 M32 FDN. BOLT - - -
25 M32 FDN. NUT - - -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETERS.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010
DRG. NO. TCE.7517A-ME-GA-858-0011 TO
DRG. NO. TCE.7517A-ME-GA-858-0013
3. THIS DRAWING SHOWS LATERAL GUIDE WHEEL ARRANGEMENT FOR
FRONT SIDE HSDs (HSD-1 TO HSD-7).
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR ONE DOOR LEAF
ONLY. QUANTITIES OF 14 LEAVES SHALL BE CONSIDERED FOR
CALCULATING TOTAL MATERIAL QUANTITIES OF THE LATERAL GUIDE
WHEEL ARRANGEMENT FOR FRONT HSDs.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS
& TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF
AND MUST NOT BE CUSTOM MADE, UNLESS ALLOWED BY THE
PURCHASER.
9. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
10. WIRE LOCK THREADED FASTENERS.
11. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
12. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
13. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
BILL OF MATERIAL
PART
NODESCRIPTION QTY MATERIAL
WEIGHT
kgREMARK
1 LATERAL GUIDE BRACKET 4MILD STEEL
Fe410WB; IS:20621400
2 LATERAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40Cr4Mo3150
3 AXLE - LATERAL GUIDE WHEEL 2ALLOY FORGED
STEEL 40NiCr4Mo3100
4TAPER ROLLER BEARING
120(ID) x 215(OD) x 61.5(W)4 - -
SKF 32224
OR EQV.
5SPACER
215 (OD) x 200 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
6SPACER
135 (OD) x 120 (ID) x 10(W)2
STEEL 20C8;
IS:1570 (PART2)-
1979
1
7LOCK PLATE
(Ø125 x 10 Thk.)2
MILD STEEL
Fe410WB; IS:20620.5
8HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
9MACHINED WASHER
Ø 10.5 IS : 201616 - - GALVANISED
10BEARING RETAINER
Ø285 x 40 (THK)2
MILD STEEL
E 250-BR; IS:20620.5
11SOC.HD. CAP SCREW
M16 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
12BEARING RETAINER
Ø275 x 30 (THK)2
MILD STEEL
E 250-BR; IS:20620.5
13HEX. HD. SCREW
M10 x 50 - 10.9 IS:1364 (PART 2)16 - - GALVANISED
14MACHINED WASHER
Ø 10.5 IS : 201616 - - GALVANISED
15 LOCK NUT 2 - -SKF KM 28
OR EQV.
16 LOCK WASHER 2 - -SKF MB 28
OR EQV.
17LINER – LATERAL GUIDE WHEEL
19600 x 140 x 10 (THK.)2
STEEL 45C8; IS:1570
(PART 2) -19791750
18C' SUNK HD. SCREW
M8 x 20 - 10.9 IS:1364 (PART 2)- - - GALVANISED
19LATERAL GUIDE BRACKET
(WALL BRACKET)4
Mild Steel
Fe410WB; IS:20622500
20HEX. HD. SCREW
M36 x 180 - 10.9 IS:1364 (PART 2)- - - GALVANISED
21HEX. NUT
M36 -10.9 IS:1364 (PART 3)- - - GALVANISED
22MACHINED WASHER
Ø 37 IS : 2016- - - GALVANISED
23SHIM
1010 x 960 x 10 (THK.)4 - -
24 M32 FDN. BOLT - - -
25 M32 FDN. NUT - - -
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETERS.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010
DRG. NO. TCE.7517A-ME-GA-858-0014
DRG. NO. TCE.7517A-ME-GA-858-0015
3. THIS DRAWING SHOWS LATERAL GUIDE WHEEL ARRANGEMENT FOR REAR
SIDE HSDs (HSD-1 & HSD-2).
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR ONE DOOR LEAF
ONLY. QUANTITIES OF 4 LEAVES SHALL BE CONSIDERED FOR
CALCULATING TOTAL MATERIAL QUANTITIES OF THE LATERAL GUIDE
WHEEL ARRANGEMENT FOR REAR SIDE HSDs.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS
& TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF
AND MUST NOT BE CUSTOM MADE, UNLESS ALLOWED BY THE
PURCHASER.
9. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
10. WIRE LOCK THREADED FASTENERS.
11. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
12. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
13. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
MUMBAI
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
MUMBAI
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETRES.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010 TO
DRG. NO. TCE.7517A-ME-GA-858-0015
3. THIS DRAWING SHOWS DRIVE ARRANGEMENT FOR FRONT SIDE & REAR
SIDE HSDs.
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE OF DRIVE
ARRANGEMENT FOR ONE DOOR LEAF ONLY. QUANTITIES OF 18 LEAVES
SHALL BE CONSIDERED FOR CALCULATING TOTAL MATERIAL QUANTITIES
FOR DRIVE ARRANGEMENT OF FRONT SIDE AND REAR SIDE HSDs.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS &
TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THIS
DRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTS
FROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELF AND
MUST NOT
9. BE CUSTOM MADE, UNLESS ALLOWED BY THE PURCHASER.
10. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATE
TORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
11. WIRE LOCK THREADED FASTENERS.
12. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOT
FEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ON FASTENER
THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEAD SEATING
SURFACE.
13. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ON
FASTENER THREADS OR HEAD SEATING SURFACES.
14. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENER
THREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
CONSULTING ENGINEERS LIMITED
MUMBAI
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETERS.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE
FOLLOWING:
DOC. NO. TCE.7517A-858-D-001, TENDER DOCUMENT FOR
HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010 TO
DRG. NO. TCE.7517A-ME-GA-858-0015
3. THIS DRAWING SHOWS LABYRINTH SEAL ARRANGEMENT
FOR FRONT SIDE & REAR SIDE HSDs.
4. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR
INFORMATION ONLY.
CONSULTING ENGINEERS LIMITED
MUMBAI
NOTES:
1. ALL DIMENSIONS ARE IN MILLIMETERS.
2. THIS DRAWING IS TO BE READ IN CONJUNCTION WITH THE FOLLOWING:
DOC. NO. TCE.7517A-858-D-001,TENDER DOCUMENT FOR HSDs
DRG. NO. TCE.7517A-ME-GA-858-0010
DRG. NO. TCE.7517A-ME-GA-858-0011 TO
DRG. NO. TCE.7517A-ME-GA-858-0015
3. THIS DRAWING SHOWS CYCLONE LOCK ARRANGEMENT FOR FRONT &REAR SIDE HSDs.
4. QUANTITIES SHOWN IN THE BILL OF MATERIAL ARE FOR CYCLONE LOCKARRANGEMENT OF ONE DOOR LEAF ONLY. QUANTITIES OF 18 LEAVESSHALL BE CONSIDERED FOR CALCULATING THE TOTAL MATERIALQUANTITIES OF CYCLONE LOCK ARRANGEMENT FOR FRONT SIDE HSD-1TO HSD-7 AND REAR SIDE HSD-1 & HSD-2.
5. DIMENSIONS GIVEN IN THIS DRAWING ARE FOR INFORMATION ONLY. FITS& TOLERANCES ARE TO BE WORKED OUT DURING DETAIL ENGINEERING.
6. DETAILS OF ALL FASTENERS OR WELDS MAY NOT BE SHOWN IN THISDRAWING.
7. THE BIDDER IS EXPECTED TO SELECT THE BOUGHT OUT COMPONENTSFROM CATALOGUES OF REPUTED MANUFACTURERS.
8. ALL BOUGHT OUT COMPONENTS MUST BE STANDARD, OFF THE SHELFAND MUST NOT BE CUSTOM MADE, UNLESS ALLOWED BY THEPURCHASER.
9. ALL THREADED FASTENERS SHALL BE TORQUED TO APPROPRIATETORQUE VALUES AS PER TABLE SHOWN IN THE DRAWING.
10. WIRE LOCK THREADED FASTENERS.
11. WHEREVER WIRE LOCKING OR OTHER METHODS OF LOCKING ARE NOTFEASIBLE, LOCK WITH LOCTITE GRADE-CV. APPLY LOCTITE ONFASTENER THREADS ONLY. NO LOCTITE SHALL BE APPLIED ON THE HEADSEATING SURFACE.
12. WHEREVER LOCTITE IS USED, NO OTHER LUBRICANT SHALL BE USED ONFASTENER THREADS OR HEAD SEATING SURFACES.
13. WHEREVER LOCTITE IS NOT USED, LIGHTLY LUBRICATE FASTENERTHREADS AND HEAD SEATING SURFACES WITH MOLYKOTE-G GREASE.
BILL OF MATERIAL
PAR
T NODESCRIPTION QTY MATERIAL
WEIGHT
KgREMARK
1CYCLONE LOCK
BRACKET4
MILD STEEL
Fe410WB;
IS:2062
200
2
SCREW
Tr 128 x 10 LH x 530 Lg.
TRAPEZOIDAL THREAD
4
ALLOY
FORGED
STEEL
40NiCrMo3
60
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm
3
SCREW
Tr 128 x 10 LH x 500 Lg.
TRAPEZOIDAL THREAD
4
ALLOY
FORGED
STEEL
40NiCrMo3
55
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm
4COUPLER
• •• • • •• •• • • •• • ••••••••••••••••4
ALLOY
FORGED
STEEL
40NiCrMo3
110
5 SCREW WALL SIDE 4
STEEL 45C8;
IS:1570
(PART2)- 1979
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm
6 NUT WALL SIDE 4
STEEL 45C8;
IS:1570
(PART2)- 1979
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm
7 SCREW DOOR SIDE 4
STEEL 45C8;
IS:1570
(PART2)- 1979110
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm
8 NUT DOOR SIDE 4
STEEL 45C8;
IS:1570
(PART2)- 1979
SURFACE
HARDENING
ON
SPHERICAL
SURFACE TO
40-45 HRC &
DEPTH OF
HARDNESS
OF 5-6 mm