JDWDSMODEL SCALE: 1:1DWG SCALE: 1:1 @A4 OR AS SHOWN
DRAWING CONTENTS
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN/DRAWINGS WERE BY JEFFREY C. MAIER. DATE AND MAGAZINE ARE UNKOWN. MY DESIGN IS 1.5 TIMES LARGER THAN THE ORIGINAL. SOME CORRECTIONS/ALTERATIONS ARE INCORPORATED.
OTHER ABBREVIATIONSAS = AS SHOWNDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWELSPF= SPOTFACE(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCEOD = OUTSIDE DIAMETERID = INSIDE DIAMETERSA-xxx = SUB ASSEMBLY-xxx
MATERIAL ABBREVIATIONS:ALU = ALUMINIUMHALU= HARD ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELSS = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER
IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.
nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED
NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY.XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.
QTY. PART NUMBER1 01-39-00-1-01-MOUNTING BASE1 01-39-00-1-02-STEAM CYLINDER BLOCK2 01-39-00-1-03-STEAM CYLINDER FRONT COVER 2 01-39-00-1-04-STEAM CYLINDER REAR COVER1 01-39-00-1-05-PUMP CYLINDER1 01-39-00-1-05-PUMP CYLINDER2 01-39-00-2-01-STEAM+PUMP PISTONS1 01-39-00-2-02-LOWER VALVE LEVER ARM1 01-39-00-2-03-UPPER VALVE LEVER ARM2 01-39-00-2-05-SLIDE VALVE+ROD2 01-39-00-2-06-VALVE ROD LINK8 01-39-00-M4 NUT40 01-39-00-M4x14 A-K CYL HEAD SCREW2 01-39-00-M4x5 A-K GRUB SCREW4 01-39-00-M4x7 A-K CYL HEAD SCREW 8 01-39-00-M4x8 A-K CYL HEAD SCREW8 01-39-00-M6x14 A-K CYL HEAD SCREW5 01-39-00-M6x18 A-K CYL HEAD SCREW8 01-39-00-M6x22 A-K CYL HEAD SCREW12 01-39-00-M6x34 A-K CYL HEAD SCREW
TOP VIEW, ISOMETRIC VIEW, NOTES, MODEL SCALE: 1:1DWG SCALE: 1:1 @A4 OR AS SHOWN
DRAWING CONTENTS
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN/DRAWINGS WERE BY JEFFREY C. MAIER. DATE AND MAGAZINE ARE UNKOWN. MY DESIGN IS 1.5 TIMES LARGER THAN THE ORIGINAL. SOME CORRECTIONS/ALTERATIONS ARE INCORPORATED.
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN/DRAWINGS WERE BY JEFFREY C. MAIER. DATE AND MAGAZINE ARE UNKOWN. MY DESIGN IS 1.5 TIMES LARGER THAN THE ORIGINAL. SOME CORRECTIONS/ALTERATIONS ARE INCORPORATED.
1-01.1
1-01.6
1-01.3
1-01.5
1-01.2
ALU/MS
1-01.6
1-01.4
BRS
BRS
4545
SCALE 1:2.5
12
5
10
30 30 20
6
10
R7R7
SCALE 1:2.5
10
14 14
10
CB 14 10-3PL (318)
SCALE 1:2.5
1-01.2
82 82
10
M6 16-3PL
44
CB 14 14-8PL
1-01.4
28
5
10
5 10
M4-4PL
10
57 57
5
20
12
9
7
10 9
14 14
7
M4-4PL
1-01.3
30 10 30 10
10
20
10
10 2
0 10
M6-4PL
1-01.1 82 14 44
14
33
10 10
33
14
14
6
82
6
82
6
10 5
(290)
5
10 20 28 54
10
26 62 20 20 20 10 20
6-8PL
SCALE 1:2 6 6
10
7
10
9 10
9
25.5
13
10LPF
100
30
M4-4PL
R10
10LPF
4-4PL
7
R3
SCALE 1:1.51-01.5
10
11
4
26.5 43
5RM
M4
4
11
R20-4PL
6mm THICK SCALE 1:1.5
1-01.6
4
5 5
6.5
6
21 21
R5
R5
4
6.5
1-02.4 SEAL
5
8
3
SCALE 1:1.51-02.5
5
16
5RM
M8
13
M12
1-02.6
5RM
M8
13 3
10HEX
42PCD
42PCD
22.5
°
57PCD
64
1-05.1
1-05.71-05.41-05.51-05.6
SYN
1-05.3
BRS
BRZSS
8 REQD1-05.7
7
5
M10
2
6
12
M12
24-4PL D
D
SCALE 1:2
2 REQD
6-4PL
53
30
SECTION C-C SCALE 1 : 2
9RM
9
44
30RM
82
M6
M14
2.5
30
2.5 6
1-05.1
SCALE 1:2
10 62 16 14
2.5
20
4 80 4
8 REQD1-05.6
S 7
REFER TO 1-03.1
DIMENSION DETAILSFOR ALL OTHER
1-04.1
20PF
B
B
SEAL
1-04.3 9
12
3
SECTION B-BSCALE 1 : 1.5
1x LEFTHAND1x RIGHTHAND
55
M12
M12
4
5°
M6 10-4PL
45°
C
C
MIRROR IMAGE
2 REQD 1-05.3
9RM
M14
20HEX
4
13
SEAL
2 REQD
1-05.4
9
14
5
DWG SCALE: 1:1 @A4 OR AS SHOWN
DRAWING CONTENTS MODEL SCALE: 1:1TITLE
JDW DRAUGHTING SERVICESDATE
SHEET: 04 OF 05
JDWDSAUGUST 2020
DRAWINGS ARE FOR PERSONAL USE ONLY NOT FOR COMMERCIAL PURPOSES
A SIMPLE 2 CYLINDER STEAM ENGINE DRIVING A DUPLEX PUMP
PROJECT No 01-39-00
PARTS AND ASSEMBLIESNo: 01-39-00-SHT04J.A.M. DE WAAL PAPAKURA NZ
A4J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN/DRAWINGS WERE BY JEFFREY C. MAIER. DATE AND MAGAZINE ARE UNKOWN. MY DESIGN IS 1.5 TIMES LARGER THAN THE ORIGINAL. SOME CORRECTIONS/ALTERATIONS ARE INCORPORATED.
PARTS AND ASSEMBLIESMODEL SCALE: 1:1DWG SCALE: 1:1 @A4 OR AS SHOWN
DRAWING CONTENTS
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB:
NOTES: THE ORIGINAL DRAWINGS WERE GIVEN TO ME. THE ORIGINAL DESIGN/DRAWINGS WERE BY JEFFREY C. MAIER. DATE AND MAGAZINE ARE UNKOWN. MY DESIGN IS 1.5 TIMES LARGER THAN THE ORIGINAL. SOME CORRECTIONS/ALTERATIONS ARE INCORPORATED.
