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    COST ANALYSIS NIRANI SUGARS LTD,

    Chapter I Introduction

    1.1 EXECUTIVE SUMMARY

    The Nirani sugar mill was originally established as a khandasri sugar factory of

    1250 TCD in the year 1997-98. Subsequently making use of the govt of Indias

    liberalized policy. Govt of India notification DCS /S/ 14/ 97 dated 2-6-98, which

    conversion of khandasri sugar unit into vacuum pan sugar factories.

    Cost accounting is an old as the human being itself. Since the financial accounting

    has some limitation. Cost accounting has its own importance being an important category

    of accounting system.

    The cost accounting system is very helpful to sugar industry. After adopting cost

    accounting every business must analyze it cost accounting system very care fully

    Material, labour, over heads are the main elements of the Nirani Sugars Ltd. These

    elements play very important role in the organization. The company giving more

    importance to this on the other hand well trained labour force working towards the

    company objectives. Various records are maintained by Nirani Sugars Ltd and each

    department has its own cost records.

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    COST ANALYSIS NIRANI SUGARS LTD,

    The study of Cost Analysis of sugar industry with special reference to

    Nirani Sugars Ltd Mudhol:

    1.2 Introduction of cost accounting

    We have entered into an area of liberalization the development process has opened

    the doors of economy and in globalised economic environment it is necessary to protect

    the interest of consumers, investor, company and the country as a hole. In a liberalized

    economy, there is no role of traditional management in corporate world now only the

    professional management is required to control of the costs of the present day origination

    Modern area is called the industrial area. Every where there is vast developing in

    the field of industry. On account of the development of the industries, the modern

    industries require minimum cost of production and such as maximization of profits. For

    this purpose, they depend on the financial statements such as trading profits and loss

    account and balance sheet but these financial statements give information as whole. It

    means the entire industry is treated as one unit. It is difficult task to locate the errors.

    Cost account is recent development. It is the branch of financial accounting. It

    maintains the records unit wise, process wise, job wise, department wise. At the end, we

    can easily control are help in reduction of costs by preparation of the statements unit wise

    or job wise. So cost accounting is developed basically to remove the limitation of

    financial accounting

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    COST ANALYSIS NIRANI SUGARS LTD,

    1.3 OBJECTIVE OF THE STUDY

    The following are the objective of study

    a) Ascertainment of cost.

    b) Determination of selling price.

    c) Cost control and cost reduction.

    d) Ascertaining the profit of each activity.

    e) Assisting management in decision making

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    COST ANALYSIS NIRANI SUGARS LTD,

    Chapter II - COMPANY PROFILE

    Name of the company : M/S Nirani Sugars Ltd

    Kulali road

    MUDHOL

    Dist: Bagalkot

    Register Office : M/s Nirani Sugars

    Lokapur roadMUDHOL

    Branch Office : At: Bijapur

    Managing Director : Muragesh .R. Nirani

    Status of the company : Sole trading concern

    Constitution of the firm : Registered under companies

    Act of 1956

    Auditor of company

    M/s Bhattad & Company

    Financial institution : K.S.I.I. D.C

    of the company K.S.F.C

    Banker of the company : Sangli Bank Jamakhandi

    S.B.I. Mudhol Branch

    Indian Bank LokapurGramen bank of mudhol

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    COST ANALYSIS NIRANI SUGARS LTD,

    2.1 VISION AND MISSION

    We will provide products of superior quality at competitive price and ensure

    sustained profitability and growth.

    We will protect the interest of all concerned promoters, shareholders, customers,

    distributors, employees and community.

    We believe in fair trade practice, standards and strive for total customers

    satisfaction, keeping the environment eco friendly.

    We believe that our people are most valuable assets for personal and

    organizational growth.

    We will treat our people with dignity and look after the safety and welfare of

    individuals and there families.

    We provide sugar which is major necessity for the country.

    Sugar industries are providing ethanol which can be added in diesel and diesel is

    major requirement of the nation.

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    COST ANALYSIS NIRANI SUGARS LTD,

    2.2HISTORY OF NIRANI SUGARS LTD

    1. M/s Nirani Sugars Ltd,, set up in 1996 was promoted by Mr.Murugesh R

    Nirani. B.E, D.B.M., a technical Graduate and local MLA of Bilagi and Minister

    of large and Medium Scale Industry, Govt of Karnataka. He comes from an

    agricultural family from Bilagi Taluk of Bagalkot Dt. He started as an industrialist

    with setting up of a modern Khandasari Unit at Mudhol. He is also very actively

    involved as a Managing Director of Badgandi Sugars Ltd, a new 2500 TCD sugar

    and Co-gen plant at his constituency Bilagi. The new unit has commenced

    commercial production in December 2005. He has also been recognized and

    awarded Bharat Udyog Ratna award from Govt of India. He has also taken over a

    sick mini cement plant of 100 TPD capacities at Mudhol area, which has now

    been put into commercial operation with a capacity of 200 TDP within a short

    span of time. He has also contributed his service in setting up residential school

    and D, Ed College at Mudhol.

    2. Nirani sugars Ltd. Is presently operating a sugar mill of 5000 tones cane

    day (5000 TCD). This sugar mill was originally established as a khandasari sugar

    factory of 500 TCD in the year 1997-98. In fact this was the most modern

    khandasari sugar factory & was first in the country to have started with high

    pressure boiler, turbo generator set with captive power generation, multiple effect

    pressure evaporator system with falling film evaporators etc. it successfully

    produced goods quality white crystal sugar. But as khandasari unit, it had its own

    constraints due to technical limitations and govt policies.

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    COST ANALYSIS NIRANI SUGARS LTD,

    3. Subsequently, making use of the govt. of Indias liberalized policy, vide govt of

    India notification DCS /S/14/97 dated 2-6-98, which permitted conversion of khandsari

    sugar Readopting vacuum evaporation & vacuum pan boiling systems along with related

    changes. NSL did not lose time to expand the capacity to 5000 TCD, side by side taking

    development measures to increase cane area & cane availability. Today NSL is a regular

    sugar factory with 5000 TCD capacity with improved efficiencies.

    4. Having regard to the above, the new sugar projects in the country, are coming up

    with a capacity of 5000 TCD & more with the facility of cogeneration of power. A

    number of existing mills in the country are expanding to even bigger capacities like 7500

    TCD, 10000 TCD & so on.

    5. The cogeneration of power permits generation of surplus power, which is

    encashable and thus helps augmentation of income to the industry substantially on a

    sustained basis. The profitability of the cogeneration plant increases with increase in the

    size of the plant. Bigger cogeneration plants are feasible only with bigger sugar mills,

    either as forward integration or with back up support for fuel.

    6. The market and the price for the power produced is assured as the surplus power

    so generated is under written by KPTCL through power purchase Agreement. The govt

    of Karnataka also shares the aforesaid viewpoint & encourages cogeneration of power by

    sugar factories using bagasse as a fuel. In support of this, the govt has announced a

    capital subsidy of Rs. 25 lakhs per MW of surplus power, for such cogen projects.

    7. In fact NSL has already entered into an agreement with TATA power trading

    company Ltd. For sale of power at a price of Rs3.61 per unit.

    8. To match the sugar mill expansion from 5000 TCD to 10000 TCD, NSL proposes

    to double its cogeneration capacity also from 16MW to 48MW.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Chapter III Cost Analysis

    3.1 MEANING OF COST

    Cost in simple words, means the total of all expenses. Cost is defined as the

    amount of expenditure incurred on a given thing. Thus it is that which is given or

    sacrificed to obtain something.

    ICMA London Cost is the amount of expenditure incurred on or attributable to a

    given thing.

    In a business where selling and distribution expenses are quite nominal, the cost of

    the article may be calculated without considering the selling and distribution overheads.

    While in a business, where the nature of the product requires heavy selling and

    distribution expenses calculation of cost without taking in to account selling and

    distribution expenses may prove very costly to the business. Then cost may be factory

    cost, office cost, cost of sales and even an item of expense is also termed as cost.

    Prime cost includes expenditure on direct material, direct labor and direct

    expenses. Money spent on materials is termed as cost of materials the spent on labor as

    cost of labor and so on. Thus, the used of term cost without qualification is also quite

    misleading. Again, different costs are found out for different purposes. To work-in-

    process is valued at factory cost while stock of finished goods valued at office cost.

    Numerous other examples can be given to show the term cost des not mean the same

    thing under all circumstances and for all purposes. Many items of production are handled

    in an optional manner, which may give different costs for the same production or job

    without in any way of cost accounting.

    3.2 ELEMENTS OF COST

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    COST ANALYSIS NIRANI SUGARS LTD,

    Elements of cost mean the essential parts or components of goods or service or jobs. In

    other words elements of cost are part of the total cost and include the main item of

    expenditure incurred for production of goods, services and jobs.

    Analysis and classification of cost

    Cost is the amount of expenditure incurred for production of goods and services. Thus

    cost is composed of three elements, viz, material, labor, and expenses.

    Classification of cost

    Cost classification is the process of grouping costs according to their common features or

    characteristics. Classification is essential to find out the cost of production.

    Objective of classification of cost

    1. It helps the management for implementing cost control and decision making.

    2. It helps for calculation of cost of production.

    3. It helps for valuation of work-in-progress.

    Element wise classification

    Cost classified on the basis of element wise is as follows

    1. Material cost

    2. Labor cost

    3. Expenses

    Material Cost:

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    COST ANALYSIS NIRANI SUGARS LTD,

    This is the cost of commodities supplied to an undertaking.(I.C.M.A) Materials

    are further divided in to two parts (1) Direct materials (2) Indirect materials.

    1) Direct materials: Direct materials are those materials which can enter into and

    form of the finished product. Direct materials cost is the which can be

    conveniently identified and allocated to cost units.

    2) Indirect Materials: Indirect materials are those materials which cannot be

    conveniently identified with cost units.

    Labor cost:

    These are costs of remuneration, such as wages salaries, commission, bonus etc.

    Of the employees of an undertaking

    1) Direct wages: Wages paid to laborers who are directly engaged in converting

    raw materials into finished products. It is also called Direct Labor, Productive

    Labor, and Prime cost.

    2) Indirect Labor: Indirect labor is not directly engaged in the production of

    goods but only to assist or help in production of goods or services.

    Expenses:

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    COST ANALYSIS NIRANI SUGARS LTD,

    The expenses means the cost of services provided to an undertaking and the

    notional cost of the use of owned assets. In other-words costs other than the material and

    labor are called expenses.

    Direct Expenses: Direct expenses are those expenses which can be specifically incurred

    in connection with a cost unit. E.g. hire of special plant for a particular job.

    Indirect expenses: Indirect expenses are those expenses which cannot be directly

    identified with a particular job.

    Overheads:

    An overhead includes indirect material, indirect labor, and indirect expenses. In

    general terms, overhead comprise all expenses incurred for in connection with the general

    organization of the whole or part of the undertaking that is the cost of operation supplies

    and services used by the undertaking and including the maintenance of capital assets.

    The main groups into overheads may sub divided are as follows.

    1. Manufacturing overheads

    2. Administration overheads

    3. Selling overheads

    4. Research and development overheads

    5. Distribution overheads.

    Function wise Classification:-

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    COST ANALYSIS NIRANI SUGARS LTD,

    Costs classified on the basis of function wise are as follows:

    Production cost or manufacturing cost or work cost

    Administration cost

    Selling cost

    Distribution cost

    1. Production cost:

    This is the cost which begins with supplying of materials, labor and service

    and ends with the completion of production other terms used in this connection

    are factory overhead.

    Examples:

    1) Indirect labor

    Foremens salary

    Cleaners salary and wages

    Gatekeepers salary

    Salary of time keeping department

    Tools operators wages

    Store keeping department salary

    2) Factory rent and rates

    3) Insurance of factory

    4) Consumable stores

    5) Indirect materials cost such as cotton waste, nuts and bolts, lubricating oil, nails

    etc.

    6) Gas, fuel and water, stationery to the factory

    7) Depreciation on factory equipment, factory building, plant and machinery

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    COST ANALYSIS NIRANI SUGARS LTD,

    8) Repairs of factory equipment, factory building and machinery

    9) Depreciation on loose tools

    10) Laboratory expenses

    11) Labor welfare expenses

    12) Canteen expenses

    13) Over time wages

    14) Contribution to workmens compensation fund

    2 Administration cost:

    This consists of all expenses incurred in the direction control and administration

    of an undertaking.

    Examples:

    1) Salaries of office staff, accounts, MD, GM

    2) Directors fees

    3) Bank charges

    4) Postage stationery telephone

    5) Rent rates of office

    6) Insurance of office building and equipments

    7) Depreciation on office building equipment and furniture

    8) Printing charges of office

    9) Audit fees

    10) Legal charges

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    COST ANALYSIS NIRANI SUGARS LTD,

    3 Selling cost:

    Other expenditures incurred for sales and stimulating demand and for securing

    orders are known as selling cost.

    Examples:

    1. Salaries and commission of salesmen

    2. Show room expenses

    3. Samples, free gifts

    4. Commission to agents or distributors

    5. Advertising and Publicity expense

    6. Marketing expenses

    7. Expenses incurred for recovering the bad debts

    8. Subscription to trade Journals and commercial Journals

    4 Distribution cost:

    It is an expenditure incurred for distributing the goods

    Examples:

    Packaging cost

    Carriage outwards

    Warehousing costs, such as repairs, depreciation lighting of warehouse

    Loading charges

    Dispatch expenses

    Shortage of finished goods in warehouse

    Finished goods damaged in transit

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    COST ANALYSIS NIRANI SUGARS LTD,

    Classification according to Behavior:

    Some costs are increased or decreased in production directly; some costs remain

    unaffected while others change but not in direct proportion to the change in volume of

    production.

    These are: 1. Variable cost

    1. Fixed costs.

    2. Semi-Variable or Semi-Fixed costs

    Variable cost:

    These cost an in direct proportion to the volume of output. Cost per unit will

    remain the same. If output increases total variable cost also increases and if output

    decreases total variable cost also decreases.

    e.g.: Direct materials.

    Direct wages

    Power

    Fixed cost:

    The total fixed costs remain unaffected either with the increase or decreases in the

    output. But cost per unit goes on changing.

    Rent and rates of building.

    Depreciation of building.

    Insurance.

    Interest on capital.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Municipal taxes.

    Fixed cost can be further classified into

    1) Committed fixed costs

    2) Discretionary fixed costs

    1) Committed fixed cost:

    Consist largely of those fixed costs that arise from the possession of plant,

    equipment & basic organizational structure. For example, once building is elected

    and plant is installed nothing much can be done to reduce the costs such as

    depreciation.

    2) Discretionary cost:

    Are those which are set a fixed amount for specific time period by the

    management in the budgeting process. These costs directly reflect top management

    policies have no particular relationship with the volume of output. These cost

    therefore be reduced or entirely eliminated, if the circumstances so require. Examples

    of such costs are Research & Development costs advertising & sales promotion costs,

    donation management consulting fees etc. These costs are also termed as managed of

    programmed costs.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Semi-Variable cost:

    These costs are partly fixed and partly variable. These costs are thus partly

    affected by fluctuations in the level of activity.

    Examples: Depreciation, Repair & maintenance, Telephone expenses.

    Other type of costs:

    Decision making costs:

    Decision making costs are special purpose costs that are applicable only in the

    situation in which they are complied they have no universal application. They need

    not tie into routine financial accounts to the accounting rules.

    Controllable and uncontrollable cost:

    Controllable costs are those which can be influenced by the action of a specific

    member of the understanding costs which cannot be so influenced are termed as

    uncontrollable cost.

    For example the expenditure incurred by the room is controllable by the foremen

    in- charge of that section but the hare of the tool room expenditure which is apportioned

    to a machine shop cannot be contracted by a machine shop forces.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Differential, Incremental or Decrement cost:

    These are costs which do not involve cash outlay. They are not included in cost

    accounts but are important for taking into consideration while making management

    decisions. For example interest on capital is ignored in cost account through it is

    considered in cost financial accounts. In case two projects require unequal outlay & cash

    the management must take into consideration interest on capital to judge the relative

    profitability of the projects.

    According to ICMA London Costing is the techniques & process of ascertaining

    costs These techniques are the rules & regulations to govern or regulate the process of

    ascertaining the costs or services. Therefore these rules & regulations are carried from

    unit to unit immediately to the industry & formation of policy. Thus costing is a routine

    work of cost ascertainment.

    Objectives of cost accounting:

    f) Ascertainment of cost.

    g) Determination of selling price.

    h) Cost control and cost reduction.

    i) Ascertaining the profit of each activity.

    j) Assisting management in decision making.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Advantages of cost accounting:

    a) Discloses profitability of activities.

    b) It helps in cost control.

    c) It helps in formulating policies.

    d) It helps in decision making.

    e) It guides in fixed selecting prices.

    f) It helps for fixing the standard of efficiency of workers.

    g) It facilitates the assessment of tax.

    h) It helps to judge the financial position & credit worthiness of the business.

    3.3 Cost reduction and cost control techniques used in Nirani Sugars

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    COST ANALYSIS NIRANI SUGARS LTD,

    1) Avoiding of excessive overtime.

    2) Reduced wastage in packaging of sugar.

    3) Reduction in transportation cost of sugar cane.

    4) Simplification of the process of production.

    5) Suitable communication system with telephone intercom.

    6) Purchase computer for accounting process.

    7) Keeping minimum level of inventory.

    8) Effective and economical purchases of materials.

    3.4 Difficulties in installation of cost accounting system in Nirani Sugars

    Ltd:

    Lack of support from top management:

    In existing system there is no time for top management to check the regular

    accounting process. In this case there is no additional work should be taken in the

    company.

    Non-co-operation of supervisors:

    The sugar is the essential for day-to-day activities so the supervisors have no time

    to record the different things related to costs.

    Heavy costs:

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    COST ANALYSIS NIRANI SUGARS LTD,

    For installation of cost accounting system is heavy cost to company. For the

    installation of cost accounting system in Nirani Sugars the separate department should be

    made.

    Difficulties to calculate costs of work in progress in sugar:

    There is a difficulty in calculation of work in progress in sugar industry.

    Recommendation for installation of cost accounting system:

    1) Divide the department according to the revenue producing and non revenue producing

    department this helpful in determining cost centers.

    2) Simplify the working procedure in each cost center and design suitable and proper

    forms and records for each of the departments.

    3) Fix the procedure for collection of both cost and non cost data for each center.

    4) Fix the standard for incurrence of costs in cost center.

    5) Prepare forms, cards reports, and books etc for keeping cost records.

    3.5 The following are the cost centers in Nirani Sugars Ltd:

    1) Production Cost Center:

    a) Packing.

    b) Quality control.

    c) Boiler section.

    d) Storage section.

    e) Pan section.

    f) Mill section.

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    COST ANALYSIS NIRANI SUGARS LTD,

    g) Power generation.

    2) Marketing Cost Center:

    a) Transportation cost center.

    3) Administration Cost Centers:

    a) Security and maintenance of plant.

    b) Human Resource Development.

    The following are the cost units of Nirani Sugars Ltd:

    Name of the item Cost unit

    Sugar cane Per Tone

    Sugar Per Quintal

    Transportation Per trip / per K.M

    Water charges Per thousand Liters

    Oil & diesel Per liters

    Canteen Per person served

    Electricity Per K.W.H.

    Boiler Per thousand kilo grams of steam

    Material costing

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    COST ANALYSIS NIRANI SUGARS LTD,

    Year Tones

    consumed

    Rate per tone Amount

    2006-2007 136903.6842 950 130058500

    2007-2008 202997.6470 850 172548000

    2008-2009 215068 1000 215068000

    matrrial cost chart

    0

    50000000

    100000000

    150000000

    200000000

    250000000

    2006-07 2007-08 2008-09

    Series1

    The raw material consumption from the year 2006-2007 - 2008-2009. In case of 2006-

    2007 the quantity of sugar cane consumed 136903.6842 tones and it is increased to

    202997.6470 and 215068 respectively in the year 2007-2008 and 2008-2009.

    Human resource department

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    COST ANALYSIS NIRANI SUGARS LTD,

    Departments Total no of employees

    2006 2007 2008

    Administration and HOD 41 43 44

    Manufacturing and engineering 340 345 351

    Cane department 65 68 70Security office 19 20 22

    Civil 7 15 19

    Human Resourse department

    0

    50

    100

    150

    200

    250

    300

    350

    400

    Administrative

    & HOD

    Manufacturing

    and engineering

    Cane Security office Civil

    2006-07

    2007-08

    2008-09

    All the department the manufacturing and engineering department having more number

    of employees. This increasing trend indicates is a increasing production.

    Department wise salary per annum

    Departments 2006 2007 2008

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    COST ANALYSIS NIRANI SUGARS LTD,

    Administration and HOD 1,95,600 2,09,341 2,16,651

    Manufacturing and engineering 7,50,596 7,90,900 8,07,175

    Cane department 1,60,156 1,80,300 1,95,200

    Security office 42,000 45,000 48,000

    Civil 41,000 43,300 46,000

    0

    100000

    200000

    300000

    400000

    500000

    600000

    700000

    800000

    900000

    Administrative

    & HOD

    Manufacturing

    and engineering

    Cane Security office Civil

    2006

    2007

    2008

    Over heads

    Particulars 2006-2007 2007-2008 2008-2009Factory overhead 9,180,600 15,972,950 237,300,00

    Administration and overheads 1,530,100 2,381,850 3,744,000

    Selling and distribution overheads 3,763,937 4,140,990 13,868,850

    Total 14,474,637 22,495,790 41,342,850

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    COST ANALYSIS NIRANI SUGARS LTD,

    0

    5000000

    10000000

    15000000

    20000000

    25000000

    2006-07 2007-07 2008-09

    factory over head

    administrative over head

    selling & distribution over head

    Seeing the table the factory over heads increasing considerably it indicates growth in

    production. Since the manufacturing and engineering department constitutes major part in

    total number of employees and wages the factory overheads also forms major part in total

    overheads.

    Chapter IV - Cost Statements

    4.1 STATEMENT OF COST SHEET OF NIRANI SUGARS LTD

    Particulars 2006-2007 2007-2008 2008-2009

    Purchase of raw material 130,0585,00 172,548,000 215,068,000

    Closing raw material - - -

    Raw material consumed 130,058,500 172,548,000 215,068,000

    Freight inwards 13,005,850 18,395,725 24,032,400

    Prime cost 143,064,350 190,943,725 239,100,400

    Factory over heads 9,180,600 15,972,950 23,730,000

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    COST ANALYSIS NIRANI SUGARS LTD,

    Depreciation on building 1,000,000 1,5000,00 2,000,00

    Depreciation on machinery 1,200,000 1,7000,00 2,200,000

    Depreciation on electricals 250,000 300,000 350,000

    Work cost 154,694,950 210,416,675 267,380,400

    Office over heads 1,530,100 2,381,850 3,744,000

    Depreciation on computer 50,000 60,000 70,000

    Depreciation on office equipments 150,000 2000,00 300,000

    Cost of production 156,485,050 213,058,525 271,494,400

    Opening stock of finished goods 1,534,065 3,928,720 4,149,800

    Less :closing stock of finished

    goods

    4,090,840 8,839,620 17,337,000

    Cost of goods sold 153,928,275 208,147,625 258,307,200

    Selling over heads 3,763,937 4,140,990 13,868,850

    Cost of sales 157,692,212 212,288,615 272,176,050

    Analysis of cost sheet:

    Prime cost: The prime cost in 2006-2007 143,064,350 and in 2007-2008 it was increased

    to 190,943,725 and 2008-2009 it was increased to 239,100,400 .This cost is increase to

    year by year .

    Work cost: The work cost in 2006-2007 154,694,950 and in 2007-2008 it was increased

    to 210,416,675 and 2008-2009 it was increased to 267,380,400.

    Cost of production: The cost of production in 2006-2007 156,485,050 and in 2007-

    2008 it was increased to 213,058,525 and 2008-2009 it was increased to 213,058,525.

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    COST ANALYSIS NIRANI SUGARS LTD,

    Cost of goods sold: The cost of goods sold in 2006-2007 153,928,275 and in 2007-

    2008 it was increased to 208,147,625 and 2008-2009 it was increased to 258,307,200.

    Cost of sales: The cost of sales in 2006-2007 157,692,212 and in 2007-2008 it was

    increased to and in 212,288,615 2008-2009 it was increased to 272,176,050.

    Findings:

    1. The increasing prime cost is because of is increasing material consumed by the

    company.

    2. The work cost is increasing by year to year because in factory over heads also

    increasing.

    3. The cost of production is to increasing because office overheads and depreciation of

    office equipments.

    4. The cost of goods sold is high increasing in year to year.

    5. The cost of sales year by year due to increasing in sales.

    28

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    COST ANALYSIS NIRANI SUGARS LTD,

    4.2Marginal income statement

    Particulars 2006-2007 2007-2008 2008-2009

    Sales 58063755 159273632 260120510

    Less: variable cost 45818596 130849400 183355675

    Contribution 12245159 28424232 76764835

    Less: fixed cost 1988986 3128956 4355859

    E.B.I.T. 10256173 25295276 72408976

    Total cost 47807582 133978356 187711534

    29

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    COST ANALYSIS NIRANI SUGARS LTD,

    sales cost analysis

    58063755

    159273632

    260120510

    47807582

    133978356

    187711534

    0

    50000000

    100000000

    150000000

    200000000

    250000000

    300000000

    1 2 3

    sales

    total cost

    The EBIT for the year 2006-2007 was 10256173, in the year was 2007-2008 was

    25295276, and in the year 2008-2009 was 72408976. It shows the increasing in EBIT

    year to year

    Findings of the study

    Raw material consumption is increasing. The increase in sugar cane consumption

    from the year 2006-07 to 2007-08 was 75.37% and that from the year 2007-08

    to2008-09 was 80.22%

    Over head of the firm was increasing from the year 2006-07 to 2007-08 was

    57.47% and from the year 2007-08 to 2008-09 was 65.20%

    30

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    COST ANALYSIS NIRANI SUGARS LTD,

    Prime cost of the firm was increasing from the year 2006-07 to 2007-08 was

    74.92% and from the year 2007-08 to 2008-09 was 79.85%

    Work cost of the firm was increasing from the year 2006-07 to 2007-08 was

    73.51% and from the year 2007-08 to 2008-09 was 78.69%

    Cost of production of the firm was increasing from the year 2006-07 to 2007-08

    was 73.44% and from the year 2007-08 to 2008-09 was 78.47%

    Cost of goods sold of the firm was increasing from the year 2006-07to2007-08

    was 73.95% and from the year 2007-08 to 2008-09 was 80.58%

    Cost of sales of the firm was increasing from the year 2006-07 to 2007-08 was

    74.28% and from the year 2007-08 to 2008-09 was 78%

    Suggestion:

    1. As prime cost, cost of production are increasing in the firm exercise cost

    reduction and cost control techniques like material control, labor control,

    over head control, capital expenditure control.

    2. As the raw material cost is increasing the firm should using new

    techniques to reduce it. 1) Like the firm allowed near to the sources of raw

    material. 2) Reducing raw material usage in production down time.

    31

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    COST ANALYSIS NIRANI SUGARS LTD,

    Chapter V - Conclusion

    The goal of this primer has been to describe the major principals, concepts and

    methods for doing economic analysis of sugar industries. The coverage of these subjects

    has been necessary brief.

    In this study is attempt to made analyze the cost analysis of the sample unit .Since

    the Nirani Sugars Ltd is facing heavy competition in an around area of the region, It is

    essential to focus on the aspect of cost, profitability etc

    First and foremost, economic analysis provides valuable information to the

    planning, design, construction, preservation, and operation of the sugar industry

    32

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    COST ANALYSIS NIRANI SUGARS LTD,

    infrastructure. The limited supply of transportation rupees must be invested in a manner

    that gives the greatest return to the public .The most objective way to accomplish this is

    to compare the benefits and costs of transportation projects through the standard unit of

    the discounted rupee over the life cycle of projects.

    Benefit cost analysis is the most comprehensive method to evaluate the

    reasonableness of sugar projects in economic terms. In some cases, when it is clear that a

    project must be undertaken regardless of its cost.

    Cost accounting is a recent development. It is the branch of financial accounting.

    It maintains the records unit wise, process wise, job wise department wise, we can easily

    control in reduction of costs by preparation of the statement unit wise or job wise.

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    as Limited preview - About this book- Add to my shared library

    33

    http://books.google.co.in/books?id=x1Us4x8QyEcC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?id=x1Us4x8QyEcC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Medical+libraries%22http://books.google.co.in/books?id=b3_8Tapt2MYC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=b3_8Tapt2MYC&dq=cost+analysishttps://www.google.com/accounts/Login?service=print&continue=http://books.google.co.in/books%3Fop%3Dadd%26sig%3DACfU3U3J2pnLEqVLEnvj59DXc7Pys_nmig%26%26id%3Db3_8Tapt2MYC%26continue%3Dhttp://books.google.co.in/books%253Fq%253Dcost%252Banalysis%2526source%253Din%2526ei%253DkHijSbr4K4_VkAW_-oSyBQ%2526sa%253DX%2526oi%253Dbook_group%2526ct%253Dtitle%2526hl%253Den&hl=enhttp://books.google.co.in/books?id=x1Us4x8QyEcC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?id=x1Us4x8QyEcC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Medical+libraries%22http://books.google.co.in/books?id=b3_8Tapt2MYC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=b3_8Tapt2MYC&dq=cost+analysishttps://www.google.com/accounts/Login?service=print&continue=http://books.google.co.in/books%3Fop%3Dadd%26sig%3DACfU3U3J2pnLEqVLEnvj59DXc7Pys_nmig%26%26id%3Db3_8Tapt2MYC%26continue%3Dhttp://books.google.co.in/books%253Fq%253Dcost%252Banalysis%2526source%253Din%2526ei%253DkHijSbr4K4_VkAW_-oSyBQ%2526sa%253DX%2526oi%253Dbook_group%2526ct%253Dtitle%2526hl%253Den&hl=en
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    COST ANALYSIS NIRANI SUGARS LTD,

    Cost -Benefit Analysis and Health Care Evaluations

    by Robert J. Brent -Health & Fitness - 2004 - 400 pages

    This book attempts to build a bridge between cost-benefit analysis, as developed

    by economists, and the health care evaluation literature which relies on other...

    Cost-benefit Analysi s: Theory and Application

    by Tevfik F. Nas -Political Science - 1996 - 220 pages

    This book has been designed specifically with the non-economist in

    mind, for example, students in public administration, urban studies and health care

    who may

    Probability Methods for Cost Uncertainty Analysis: A Systems Engineering

    by Paul R. Garvey - Technology & Engineering- 2000 - 401 pages

    "How much could cost overrun!" "What are the uncertainties and how do they

    drive cost!" Cost uncertainty analysis provides decision-makers insight into ...

    Limited preview - About this book- Add to my shared library

    Cost-benefit Analysis

    by Richard Layard, Stephen Glaister -Business & Economics - 1994 -

    497 pages

    Covering all the main problems that arise in a typical cost-benefit exercise, this

    second edition reflects the most recent research in the area.

    Cost Analysis Applications of Economics and Operations Research : Proceedings

    by Institute of Cost Analysis. National Conference, Thomas R.

    Gulledge, Lewis A. Litteral -Business & Economics - 1989 - 422 pages

    Literaturangaben

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    by Edward J. Mishan -Business & Economics - 1988 - 461 pages

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    http://books.google.co.in/books?id=jQehx9vO1zUC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Health+%26+Fitness%22http://books.google.co.in/books?id=wttV6nAtdMkC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Political+Science%22http://books.google.co.in/books?q=+subject:%22Technology+%26+Engineering%22http://books.google.co.in/books?id=P7JUOm60nIMC&dq=cost+analysishttps://www.google.com/accounts/Login?service=print&continue=http://books.google.co.in/books%3Fop%3Dadd%26sig%3DACfU3U3J2pnLEqVLEnvj59DXc7Pys_nmig%26%26id%3DP7JUOm60nIMC%26continue%3Dhttp://books.google.co.in/books%253Fq%253Dcost%252Banalysis%2526source%253Din%2526ei%253DkHijSbr4K4_VkAW_-oSyBQ%2526sa%253DX%2526oi%253Dbook_group%2526ct%253Dtitle%2526hl%253Den&hl=enhttp://books.google.co.in/books?id=nVM-h__0oecC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=Voe3AAAAIAAJ&q=cost+analysis&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=VCtHAAAAMAAJ&q=cost+analysis&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=jQehx9vO1zUC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Health+%26+Fitness%22http://books.google.co.in/books?id=wttV6nAtdMkC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Political+Science%22http://books.google.co.in/books?q=+subject:%22Technology+%26+Engineering%22http://books.google.co.in/books?id=P7JUOm60nIMC&dq=cost+analysishttps://www.google.com/accounts/Login?service=print&continue=http://books.google.co.in/books%3Fop%3Dadd%26sig%3DACfU3U3J2pnLEqVLEnvj59DXc7Pys_nmig%26%26id%3DP7JUOm60nIMC%26continue%3Dhttp://books.google.co.in/books%253Fq%253Dcost%252Banalysis%2526source%253Din%2526ei%253DkHijSbr4K4_VkAW_-oSyBQ%2526sa%253DX%2526oi%253Dbook_group%2526ct%253Dtitle%2526hl%253Den&hl=enhttp://books.google.co.in/books?id=nVM-h__0oecC&printsec=frontcover&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=Voe3AAAAIAAJ&q=cost+analysis&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22http://books.google.co.in/books?id=VCtHAAAAMAAJ&q=cost+analysis&dq=cost+analysishttp://books.google.co.in/books?q=+subject:%22Business+%26+Economics%22
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