Date post: | 19-Jan-2015 |
Category: |
Documents |
Upload: | colingarner |
View: | 1,089 times |
Download: | 1 times |
© 2008 NutraCea • Proprietary and Confidential
Sowing the Seeds of Growth
NutraCea
December 2008
© 2008 NutraCea • Proprietary and Confidential
NutraCea Overview
Company NutraCea, Inc. (OTC BB: NTRZ)
Business Engages in the development and distribution of food and nutraceutical products based upon its unique, proprietary process that stabilizes rice bran and other grains
Domestic Ops Stage 1 – Stabilization FacilitiesStage 2 – Derivative ManufacturingWarehouse & Distribution Centers
Phoenix, AZ – Headquarters
© 2008 NutraCea • Proprietary and Confidential
Pelotas, Brazil – RBO Processing
China & Brazil China – RBO Oil ProcessingBrazil – RBO Oil Processing
Business Engages in the refining and distribution of rice bran oil and refined by-products.
Indonesia Wheat Flour Mill and Wheat Bran Stabilization
Business Proof of concept for wheat stabilization
NutraCea Overview
© 2008 NutraCea • Proprietary and Confidential
Rice Bran Background
Rice is the primary food source for over 70% of the world• Once milled, rice bran quickly becomes rancid
and is unfit for human consumption
• Raw rice bran is mostly sold as animal feed
• Approximately 60 million metric tons of raw rice bran is produced globally as a by-product of the milling process
• With stabilization, this underutilized resources is now available for human consumption
8 - 10% of the rice kernel contains the majority of the nutritional value with many health benefits
NutraCea’s foundation is its proprietary technology to stabilize rice bran
© 2008 NutraCea • Proprietary and Confidential
NutraCea Core Technologies
Stabilization of Bran in the Milling Process • Prolongs shelf life, maintains nutritional profile, improves flavor• Rice Bran, Wheat Bran
Rice Bran Oil• Largest RBO Refinery in South America
Derivative SRB Products• Dextrinized• Insoluble fiber• Soluble fraction
Functional Ingredients• Substantial investments in R&D to create “value add” opportunities
for business partners
© 2008 NutraCea • Proprietary and Confidential
Research & Development
NutraCea Approach• Ingredient supported by functionality & science
• Demonstrated economic, nutritional and sensory benefits
• Meaningfully differentiated & consistent with customer needs
Aggressive R&D Patenting• 8 Patents Issued
• 17 Provisional Applications Filed
Focus on Functional Ingredients & Food Applications • Meat Enhancement
• Batter and Breading
• Baked Goods
• Shelf Life Extension
© 2008 NutraCea • Proprietary and Confidential
NutraCea Meat Patty Extension
ObjectiveTo provide cost savings in fully cooked pork sausage patties by replacing a portion of the meat block with RiBran Isolate while maintaining finished product quality.
Case Study Objectives• To reduce Purge and Cook yield
• Increase Blend Cost Savings
• To replace meat with stabilized rice bran
• To determine the nutritional benefits
• To evaluate effects on finished product quality
• To quantify economic effects
Materials and Methods• Grind pork 72’s through a ½” plate
• Mix Formulation with pork 72’s for 3 minutes
• Add water and mix for 2 minutes
• Form into patties
• Cook in convention over at 350º F until IT 165º
• Blast freeze at -40º until completely frozen
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Meat Patty Extension
Ingredient Control 2% RiBran Isolate
Pork 72's 94.60 92.60
Water 3.00 3.00
RiBran Isolate 0.00 2.00
Sodium Phosphate .40 .40
Spice Blend (with salt) 2.00 2.00
Total 100.00 100.00
Formulation
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Meat Patty Extension
Cook Yield
78.1
78.7
75
75.5
76
76.5
77
77.5
78
78.5
79
79.5
80
Contol 2% Ribran Isolate
Pe
rce
nt
(%)
Contol 2% Ribran Isolate
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Meat Patty Extension
Value Proposition & Conclusion
Control 2% RiBran Isolate
Blend Cost ($/lb) $0.5192 $0.5136
Blend Cost Savings vs Control ($/lb) $0.01
Blend Cost Savings vs Control (%) 1.08%
Cooked Yield (%) 78.07% 78.10%
Yielded Blend Cost ($/lb) $0.6650 $0.6576
Yielded Blend Cost Savings vs Control ($/lb) $0.01
Yielded Blend Cost Savings vs Control (%) 1.12%
The use of NutraCea RiBran Isolate resulted in a cost savings of 1.1% when compared to the control while maintaining finished product quality.
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Sausage, Burger & Hotdog
Case Study Objectives• To reduce Purge and Cook yield
• Increase Blend Cost Savings
• To replace meat with stabilized rice bran
• To determine the nutritional benefits
• To evaluate effects on finished product quality
• To quantify economic effects
Materials and Methods• Full replacement of soy protein isolate
• Replace 1- 4 percent on a weight / weight basis
• Mix mechanically for 5 minutes
• Add RiBran Isolate while mixing at low speed
• Cook to an internal temperature of 162º F
• Shower product for 30 minutes.
ObjectiveTo provide cost savings in regular sausage, burger and/or fat hot dog by replacing a portion of the meat block with RiBran Isolate while maintaining finished product quality.
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Sausage, Burger & Hotdog
Ingredient Control1% RiBran
Isolate2% RiBran
Isolate3% RiBran
Isolate
Pork 90's 25.64 25.64 25.64 25.64
Beef 50's 44.50 44.50 44.50 44.50
Water 22.00 22.00 22.00 22.00
Salt 2.25 2.25 2.25 2.25
K Lactate/Na Diacetate 2.00 2.00 2.00 2.00
Corn Syrup Solids 0.91 0.91 0.91 0.91
Flavorings (Spices) 2.25 2.25 2.25 2.25
Sodium Phosphate 0.40 0.40 0.40 0.40
Sodium Erythorbate 0.04 0.04 0.04 0.04
Sodium Nitrite 0.01 0.01 0.01 0.01
RiBran Isolate 0.00 1.00 2.00 3.00
Total 100.00 101.00 102.00 103.00
Formulation
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Sausage, Burger & Hotdog
Cook Yield
86.60
87.61
88.30
88.84
85.00
85.50
86.00
86.50
87.00
87.50
88.00
88.50
89.00
89.50
Control 1.00% 2.00% 3.00%
RiBran Isolate
Pe
rce
nt
(%)
Consistent increase in cooked yield with the use of RiBran Isolate from 1% to 3%
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Sausage, Burger & Hotdog
Week 2 Purge
0.98
0.830.86
1.02
0.84 0.84
0.92
0.670.72
0.59
0.77 0.77
0.00
0.20
0.40
0.60
0.80
1.00
1.20
Control 1.00% 2.00% 3.00%
RiBran Isolate
Pe
rce
nt
(%)
2 weeks 6 weeks 12 weeks
The trends show decreased purge values as RiBran Isolate usage increases
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Sausage, Burger & Hotdog
Value PropositionUtilizing RiBran Isolate at 1%, 2% and 3% in frankfurters provided a calculated formulation cost reduction: of $0.006, 0.012 and $0.018/lb and Yielded Blend Cost Savings of 2.21%, 4.07% and 5.83% respectively.
Control
1% RiBran Isolate
2% RiBran Isolate
3% RiBran Isolate
Blend Cost ($/lb) $0.5792 $0.5732 $0.5672 $0.5612
Blend Cost Savings vs Control ($/lb) $0.006 $0.012 $0.018
Blend Cost Savings vs Control (%) 1.04% 2.07% 3.11%
Cooked Yield (%) 86.60% 87.61% 88.30% 88.84%
Yielded Blend Cost ($/lb) $0.6688 $0.6543 $0.6424 $0.6317
Yielded Blend Cost Savings vs Control ($/lb) $0.0146 $0.0265 $0.0371
Yielded Blend Cost Savings vs Control (%) 2.21% 4.07% 5.83%
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
• Cooked yields were significantly increased at RiBran Isolate inclusion rates of 2% and higher
• Purge was reduced over 12 weeks with the use of RiBran Isolate
• Panelists found no significant difference in interior firmness, interior cohesiveness or rancidity over the 90 day storage period for any of the RiBran Isolate inclusion treatments
• As RiBran Isolate inclusion rates increased to 3.5%, panelists did tend to detect lower cured meat aroma in frankfurters
• RiBran Isolate can be successfully used as a functional ingredient in comminuted meat products to increase yield, reduce purge and improve textural characteristics without significantly altering the sensory attributes
NutraCea Sausage, Burger & Hotdog
Conclusion
© 2008 NutraCea • Proprietary and Confidential
NutraCea Whole Muscle Injection
ObjectiveTo provide cost savings in a 50% extended chunked and formed ham by replacing a portion of the ham with RiBran Isolate.
Case Study Objectives• To reduce Cook yield
• Increase Blend Cost Savings
• To extend meat with RiBran Isolate
• To determine the nutritional benefits
• To evaluate effects on finished product quality
• To quantify economic effects
Materials and Methods• Extend meat yield with RiBran Isolate
• Replace 2% on a weight / weight basis
• Grind hams through a kidney plate.
• Add water, sodium phosphate and ingredients
• Tumble for 4 hrs at 8 rpm under vacuum.
• Stuff hams into fibrous casings.
• Cook hams to internal temperature of 155°F.
• Cool product overnight, slice, package and store in cooler.
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Whole Muscle Injection
Formulation
Ingredient Control 2% RiBran Isolate
Ham 66.66 64.66
Water 29.88 29.88
Salt 2.00 2.00
Dextrose 1.00 1.00
Sodium Phosphate 0.40 0.40
Sodium Erythorbate 0.05 0.05
Sodium Nitrite 0.01 0.01
RiBran Isolate 0.00 2.00
Total 100.00 100.00
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Whole Muscle Injection
Cook Yield
89.52
88.81
85
86
87
88
89
90
Contol 2% Ribran Isolate
Pe
rce
nt
(%)
Contol 2% Ribran Isolate
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Whole Muscle Injection
Value Proposition & ConclusionThe use of NutraCea RiBran Isolate resulted in a cost savings of 2.9% when compared to the control while increasing cooked yields and providing a firmer texture.
Control
2% RiBran Isolate
Blend Cost ($/lb) $0.71 $0.69
Blend Cost Savings vs Control ($/lb) $0.02
Blend Cost Savings vs Control (%) 2.12%
Cooked Yield (%) 88.81% 89.52%
Yielded Blend Cost ($/lb) $0.80 $0.77
Yielded Blend Cost Savings vs Control ($/lb) $0.02
Yielded Blend Cost Savings vs Control (%) 2.90%
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Pizza Crust
ObjectiveTo provide cost savings in formula and increase production through the introduction of De-Fatted Rice Bran (DFB) in a standard pizza crust formulation.
Case Study Objectives• Replace Flour with De-Fatted Rice Bran
(DFB) In Pizza Crust
• Determine the Nutritional Differences
• Evaluate the Effects on Finished Product Quality
• Quantify Yield and Economic Effects
Materials & Methods:• Replace 20% of Flour with DFB
• Mix and Prepare Pizza Crust Dough
• Bake at 500 F for 7 Minutes
• Blast Freeze at -40 F Until Frozen
• Sensory and Yield Evaluation
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Pizza Crust
Formulation(s)
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Pizza Crust
Nutritional Comparison
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Pizza Crust
Value Proposition & ConclusionThe use of NutraCea De-Fatted Rice Bran resulted in a cost savings of 9% (.024/lb) when compared to the control while increasing product yield.
• 10.1% Increase in Product Yield• 9% Reduction in Costs• 100% More Fiber• 15% Reduction in Calories• No Impact on Color, Taste, or Texture• No Impact on Baked Weight of Crust
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Coatings
Case Study Objectives• To reduce oil pickup
• To replace batter with stabilized rice bran
• To determine the nutritional benefits
• To evaluate effects on finished product quality
• To quantify economic effects
Materials and Methods• Replace 3% and 6% of batter mix with SRB• Apply batter to hot dogs• Fry in 400oF oil for 2 minutes• Blast freeze at -40oF until frozen• Reconstitute in oven at 350oF for evaluation
Ingredients Control 3% SRB 6% SRB
Batter Mix 60% 56% 49%
SRB - 3% 6%
Water 40% 41% 45%
Total 100% 100% 100%
ObjectiveReduce oil pick-up and provide cost savings in corn dogs by replacing a portion of the batter mix with NutraCea’s Stabilized Rice Bran
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
6.56
4.02
2.84
10.04
5.20
2.36
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Control 3% Batter Mix Replacement withExtra Fine Ground SRB
6% Batter Mix Replacement withExtra Fine Ground SRB
Pe
rce
nt
%
Mean Moisture Loss Mean Fat Gain
NutraCea Coatings
Moisture Loss and Fat Gain
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Coatings
40.83
48.76
17.8623.0620.94
47.39
27.06
17.02
44.7449.01
23.29
46.17
0.00
10.00
20.00
30.00
40.00
50.00
60.00
Mean Moisture Mean Fat Mean Moisture Mean Fat
Prior to Frying Post Frying
Per
cen
t (%
)
Control
3% Batter Mix Replacement w ith Extra Fine Ground SRB
6% Batter Mix Replacement w ith Extra Fine Ground SRB
Moisture and Fat Composition
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
© 2008 NutraCea • Proprietary and Confidential
NutraCea Coatings
3% SRB 6% SRB
Reduction in Edible Oil Cost 5% 8%
Fat Reduction in Finished Product 15% 23.5%
Calorie Reduction 12% 19%
“Batter” Cost Reduction (Yield) - 3.2%
Value Proposition & Conclusion
Conducted at Iowa State Meat Laboratory by Gits Prabhu, Ph.D, PHD Technologies, LLC.
Conclusion• 15% and 23.5% Less Fat in Finished Product when SRB is used at 3% and 6%• 4.84% & 7.68% Less Oil Uptake when SRB is used at 3% and 6%• 12% and 19% Less Calories in Finished Product when SRB is used at 3% and 6%• 3.2% Reduction in Cost when SRB is used at 6% (Current Batter Pricing)• No Effect on Color, Taste of Texture
© 2008 NutraCea • Proprietary and Confidential
NutraCea Rice Bran Oil
Pelotas, Brazil Refinery• Feb 2008 – purchased largest South American rice bran
oil processing facility located in Pelotas, Brazil
Refinery• Crude Rice Bran Oil• Refined Rice Bran Oil• Other value added by-products
*Capacity utilization is subject to seasonal variances in supply and availability
© 2008 NutraCea • Proprietary and Confidential
Benefits of Rice Bran Oil
Kitchen Functionality• Good storage stability and fry life
• Delicate, nut-like character complements the natural flavor of foods without overpowering them
• Creates less polymers than other cooking oils which means superior flavors and easier clean-up
• Versatile-performs well in demanding and widely varying applications
High smoke point 490°F and light viscosity• The high smoke point and light viscosity also prevent fatty acid
breakdown at high temperatures and allows less oil to be absorbed in cooking
• Rice bran oil mixes better in salad dressings and improves the taste of baked goods
*University of Rochester Medical Center (May 12, 2005). Can Rice Bran Oil Melt Away Cholesterol?. Science Daily. Retrieved on 2008-05-10
Health Benefits• Cholesterol and trans fat free
• Hypoallergenic
• Excellent balance of saturated, monounsaturated and polyunsaturated fats as recommended by the American Heart Association and the World Health Organization
• Excellent source of vitamin E, gamma oryzanol and naturally occurring phytosterols
• Research has shown that rice bran oil lowers LDL cholesterol levels without lowering HDL*
© 2008 NutraCea • Proprietary and Confidential
Application Improvements
Frying/Stir-Frying• With extremely high smoke point 490F rice bran oil exhibits excellent frying
performance and absorbs less oil which contributes to a lighter, more palatable flavor to fried food and reduced calories
Salad Dressings/Dipping Oils• Rice bran oil emulsifies easily and is perfect for preparing dressings and dipping oils
that require delicate flavors to come through without a greasy mouth feel or aftertaste
Baking• Rice bran oil has a light, barely perceptible flavor making it a healthy and natural
choice to replace shortenings in baking applications
© 2008 NutraCea • Proprietary and Confidential
Sowing the Seeds of Growth
NutraCea
Thank You