2
• Introductions
• BrandSafway Info
• AWP/WFP Journey
• Our Approach-BrandNet, in-house tool
-Challenges, current processes
-Work Face Planning (WFP) / Adv. Work Pkg. (AWP)
-Modeling / Laser scanning
-Sample uses and illustrations
Agenda
28.8 28.7 26.8 31.7 35.3 40.9
40.5 43.0
20.321.5
16.1
17.2 14.0
0.490.44
0.340.26 0.32 0.23
0.220.13
1.21
1.04
0.36
0.230.12
0
0.2
0.4
0.6
0.8
1
1.2
1.4
0
10
20
30
40
50
60
70
2009 2010 2011 2012 2013 2014 2015 2016
TRIR and Hours
NA Hours INT'L Hours BRAND NA TRIR INT'L TRIR
Safe Work
Environment
SOS
Supervisor
Observation
System
EIS
Employee
Intervention
System
MSR
Management
Safety
Reviews
GLA
Gold Link
Audits
BLN
Brand
Learning
Network
Key Enabling Behaviors
3
Field employee behavioral-based safety program, voluntary, incentivized, “Kaizen” method
Proactive ownership and accountability, focused on supervisor level, peer to peer, leader development tool…
Management by “Go See”, safety process and field observation based, requirement of all management
In-depth review of site’s safety management system and processes, multi-level
State-of-the-art web-based Learning Management System for compliance, regulatory, craft and career path training
In-depth policies, systems and programs designed to engage the entire workforcein the delivery of safe work on all projects.
Repeatable and effective as demonstrated by the improved performance of our international operations. EMR: .70 .62 .55 .53 .55
*Integration of Global Operations began in 2014.
BrandSafway EHS Management System, Leadership Development, Standard Work, Equipment, PPE
Safety
4
System Scaffolds Inventory Mgmt. In-House Engineering Labor Industry leading design
& planning software Rope Access
Asbestos Lead Licensed Certified Containments
Cementitious Intumescent Specialty Equipment Vendor Certified CUF Programs
Surveys Programs Coatings Lifecycle
Optimization Corrosion Management
Programs & Approaches
TSA Pioneers Shop / Field CUI Arc & Flame
Spray
Engineering Design Installation Testing Monitoring
Hot Tapping Line Isolation / Stops Stud Removal /
Disintegration LDAR Composites Bolting / Torqueing Field Machining Heat Treating
Shop and Field Brick, Castable,
Pumped API 936 Certified Asset Management FCCU Leaders
Experienced in All Systems
Material Leaders (Aerogel, ULVA)
Shop / Field Heat Tracing
Atmospheric Linings / Immersion Containments Robotic Surface
Preparation Specialty Applications
Coatings Access Insulation Linings API Automated Surface Prep. Documentation
Vertical & Horizontal Formwork
Alum & Steel Shoring Custom Engineering On-Site Technical
Direction Pre-Assembly
Infrastructure ServicesSpecialized Industrial Services
Broadest Suite of Specialized Industrial Services
Capital project focused Encapsulation/shelters Civil / Earthwork Concrete: foundations,
structures Restoration
Programs
3E Energy Appraisals Thermography Studies Insulation Optimization &
Maintenance CUI Support &
Development
Integrated Service Offerings
5
What were doing…Some Key Items
▪ Primary focus, Energy & Industrial
▪ Applications in Refining, Chemical, Power and
more….
▪ Scaffold budget issues (2X, 3X) that we can help
solve….
▪ Using BrandNet, 3d Models, Laser Scanning to
apply AWP/WFP concepts
▪ 3 Key Areas:▪ Identifying strategy constructability improvements
▪ Integrated planning opportunities, reducing
modifications, rebuilds
▪ Construction Management opportunities to pre-
kit, better plans, improve performance directly
▪ Reducing overall hour spends, improving access
users performance directly and indirectly
7
Work to Date on AWP/WFPSome Key Items
▪ COAA, AWP/WFP Conference, Committee Work…couple of decades now…
▪ Behind the scenes, learning the leading software packages, systems, making sure we can integrate…
▪ Internal training, resource development…▪ Software, hardware, development…▪ Pursuing clients to engage us in the process, learning,
teaching others…
8
Overview
• Challenges for a soft craft provider are many trying to work in the AWP environment….
• Requires substantial investments: systems; people; learning curve; etc..
• Variability in application of AWP approaches project to project, client to client…
• Investment direction hard to determine…
• Most clients and EPCs are still early in the maturity model of adoption of AWP, even WFP….focus is on metal crafts, not others…
AWP Adoption Issues
9
Discipline Budget/Plan
AWP Model
Project Conceptual DFL Hours-Sample
Craft Hours % Strategy
Piping 575,000 36.1% Self
Electrical 225,000 14.1% Self
Equipment 100,000 6.3% Bid
Structural 150,000 9.4% Self
Insulation / EHT 100,000 6.3% Bid
Scaffold 242,500 15.2% Bid
Fireproofing 100,000 6.3% Bid
All Other 100,000 6.3% Various
Target Hours 1,592,500 100.0%
% Aligned with Company's AWP Systems, Processes, Tools 59.7%
% Other 40.3%
Positioning to facilitate our client’s ability to AWP/WFP more services
Some projects experience
Scaffold DFL% >30%
10
IWP
1. Cover page2. Table of contents3. Sign off sheets –review and completion4. Constraint list & verification of constraint
mitigation5. WorkFace Planner’s report:
• Scope• Interdependencies• Task list (detailed)• Resource requirements• Man hour allocation• Specialty tool requirements and request
form• Equipment requirements and request form• Scaffold request form and sketch• Bill of Materials
6. QC documents and requirements7. HSE requirements and documentation
Scaffold is a constraint…..but required in most
scopes
11
AWP/WFP leveraging BrandNet, Models, 3d Scans
Work Packages Access Optimization Virtual Planning
BrandNet 3d Model Integration Laser Scanning
High level overview, today’s topic
13
Scaffold Design
• Supports numerous systems, flexible
• Designs with simple parameter inputs, 2d/3d outputs
• Accommodates any configuration, design/change…deck levels, guardrails, ladders, toe-boards, cages at various heights
Estimation / Planning / Model Integration
• Detailed Material and Labor costing estimates at project and scaffold Level, work packaging
• Tie designs to budgets, same system (labor and materials)
• Standalone planning capability or integrate with Primavera
• Integrated offering with Smart3D™ & Navisworks FEED and Execution opportunities
Materials Management Support
• Materials management tied to designs, budgets and plans.
• Material forecasting, based on FEED, validated through execution, control, time phased…
BrandNet - Scaffold Industry’s Most Advanced Software
14
Core Areas
▪ Customer (Basic info.)
▪ Project (CWA’s, WBS, Hierarchy)
▪ Project Resources (Classifications,
Rates, Equip.)
▪ Defaults for build practices, rate
schedules, etc.
▪ Designs, enter basic data▪ 2D
▪ 3D
▪ Simple
▪ Complex
▪ Reporting customization, package
reports▪ Data
▪ Drawings
▪ Work Packaging
▪ Planning
BrandNet - Scaffold Industry’s Most Advanced Software
Access Cost Drivers / Issues
16
Access Provider Can’t Overcome
Alone
Craft Discipline Accountability
Multiple Scaffolds, Excessive Modifications
Access Plan and Request Processes
Access Costs Rising
Historical Basis Baseline (% of DFL)
Multiple Disciplines, Multiple Plans
Earlier / Improved Engagement
17
Typical Subcontractor Engagement Timeline - Capital
Earlier engagement versus current approach
Strategy / Constructability
Workface Planning Approach
Construction Mgt. / Execution
Our Solution, using technology and capabilities, 3 Key Areas we impact
5%-10% 10%-20% 5%-10%
Op
po
rtu
nit
y
Feasibility FEED Contract
Concept Mature Early Mature Strategy Award Plan Work
Field
18
Access Request ID# / TAG# :
Date: Scoped by: Location:
Client: Project:
Area: Sub-Area: Phase: Item:
Plan Data: Start: 3/14/14 Finish: 8/1/15 Duration: 505
Scaffold Type
Rectangle Straight Run Stage/Plat. Circular Stair Unit Perimeter Hanging Mechanical Other
Length # Decks Internal:
Width Deck Loc. Contain:
Height Deck Type Contain FR:
Start. Ele. Ladder PPE:
Discipline Need Complete Discipline Need Complete
Piping 5/1/15 7/1/15 Abatement 3/14/14 8/1/15
Welds 4/29/15 5/8/14 Fireproofing
Bolt-ups Insulation
NDE Paint
Electrical - TBD
Instrument - TBD
Hydrotest - TBD
Inspection - TBD
Additional Scope Details by Discipline
Discipline # of Items Description ID#'s
Electrical 4 Junction boxes at 100 Rack, NE side, 1-4 levels 100-1-1, 100-2-1,100-3-1,100-4-1
General Notes
Requestor: Company:
Sele
ct
Pri
mary
Typ
e
ABC
111,112,154
A,B,C
See below
Scaffold Data Design Data Special Conditions Notes:
Scope Item(s)
Tank 1 welds
Col 1, 2, 3
Line A
Scope Item(s) (ID#'s)
Access Optimization Process
• Documented process for developing a robust project baseline for access
• From initial strategy review, to scope documentation, work package creation and review, to plan approval
• Leverage 3d models to interface with key project stakeholders
• Carry process and results into execution
Typical Process
Workface Planning/ Work Packaging
19
• Strategy / Constructability• Better or innovative ways to accomplish• Improve Safety, Quality, Productivity• Reduce hours, # of Access required
• WFP/Planning• Align access users needs at workface• Reduce modifications, re-builds• Reduce waste/stand-by, improve user’s
productivity
• Construction Mgt. / Execution• Visual work package• Reduce waste, crew stand-by• Allow for planning prior to workface• Pre-kit materials• Improve safety, quality, & productivity
Translated, What We’re Doing
Detailed Scope Id. / Capture
20
Identifying and Optimizing the Access Example
• Typical access by access process• Identify areas where multiple scaffolds can be combined• Areas where small scaffolds can be customized to meet multiple user needs• Access that can be re-sized to meet multiple users needs
10 Scaffolds in an area….
3 Scaffolds optimized….
Typ
ical
WFP
Ap
pro
ach
Typical Activity by Activity WFP Approach
Hrs. Each 15 Hrs. Each 30
Scaffolds 10 Scaffolds 3
Ttl Hrs. 150 Ttl Hrs. 90
Item % Hrs Item % Hrs
Tool Time 50% 75 Tool Time 75% 67.5
Travel 10% 15 Travel 5% 4.5
Logistics 20% 30 Logistics 10% 9
Safety 10% 15 Safety 5% 4.5
All Other 10% 15 All Other 5% 4.5
Total Time 100% 150 Total Time 100% 90
Tool-time Model
Workface Planning, MAP Approach
21
$32.20
$33.48
$35.00
$28
$30
$32
$34
$36
$38
$40
$28
$30
$32
$34
$36
$38
$40
3/2
9/1
5
4/5
/15
4/1
2/1
5
4/1
9/1
5
4/2
6/1
5
5/3
/15
5/1
0/1
5
5/1
7/1
5
5/2
4/1
5
5/3
1/1
5
6/7
/15
6/1
4/1
5
6/2
1/1
5
6/2
8/1
5
7/5
/15
7/1
2/1
5
7/1
9/1
5
7/2
6/1
5
8/2
/15
8/9
/15
8/1
6/1
5
8/2
3/1
5
8/3
0/1
5
9/6
/15
9/1
3/1
5
9/2
0/1
5
9/2
7/1
5
10
/4/1
5
10
/11
/15
10
/18
/15
10
/25
/15
Labor Rate WTD / JTD
Labor Rate - WTD Labor Rate -JTD Baseline
36.5%
2.2% 7.7%
12.1%
13.43%
0%
5%
10%
15%
20%
25%
30%
35%
40%
3/2
9/1
5
4/5
/15
4/1
2/1
5
4/1
9/1
5
4/25/15
5/3
/15
5/1
0/1
5
5/1
7/1
5
5/2
4/1
5
5/3
1/1
5
6/7/15
6/1
4/1
5
6/2
1/1
5
6/2
8/1
5
7/5
/15
7/12/15
7/19/15
7/2
6/1
5
8/2
/15
8/9
/15
8/1
6/1
5
8/23/15
8/3
0/1
5
9/6
/15
9/1
3/1
5
9/2
0/1
5
9/27/15
10/4/15
10
/11
/15
10
/18
/15
10
/25
/15
11
/1/1
5
Mod Rate Index WTD / JTD
Mod Hours WTD % Modification Hours % JTD Baseline
1.00
1.081.06
1.02
1.04
1.19
1.01 1.01
1.09
1.05
1.12 1.111.09
1.14
1.101.12
1.04
1.14
1.16
1.08
1.121.11
1.19
1.06
1.11
1.071.08
1.11
1.081.10
1.08
1.10
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
Productivity Index WTD / JTD (E/A Hrs)
WTD PI JTD PI TARGET
Productivity
Cost of ProductivityQuality
• Productivity versus historical baseline
• Cost of that productivity in terms of crew rate / crew mix
• Quality/Waste Metric in terms of Scaffold Modifications, illustrating implementation of weekly workface planning…
Leveraging Planning/Execution
As-Is Process WFP Process
23
Access Optimization Process
• New unit build, early FEED• Reviewed current model, current scopes with key
construction and engineering stakeholders• AFE was supported by process, ultimate RFQ for this
service as well• Known scopes clearly documented, process for
contingencies
Baseline Planning – Case Study
Work Pkg. Cover Materials Data Drawings Detail Views
Project Model
Scope Import, Design, Plan, Pre-kit
25
▪ Field Scoping Process
▪ Align with Import Format
▪ Leverage BrandNet Import Process
▪ Imported Scopes, Review, Adjust as required for specific variables
▪ Quick Design multiple scaffolds, 100+ at a time
▪ Reports and Package
▪ Distribute, schedule
▪ Pre-kit, 1st job of day, more
▪ Improve tool-time
1 2 3
4 5 6
Integrated Mapping, Visualization
26
• Key georeferenced visualizations to support project teams:
• Planning
• Material Logistics
• Work Packaging
• Use geo-referencing to identify:
• General layout
• Access by status (Scoped, Planned, Estimated, Built, Dismantle, etc.)
• Entry via scaffold design or as import
GPS / Map Views
Laser Scanning Basics
27
• Calculate X, Y & Z for each Point.• Captures 1 Million Pts. per second• 3 Minutes per scan (round)• Scan typical unit in 3 Days (size,
density, purpose).• Up 180 meters in Range.• +/- 2 mm Precision• Tied to real geographical coordinates• Data is neutral, manage with a variety
of software options
Broad Variety and Access to Data
Scanner Field Model, System Data
Dedicated team for survey, capture, processing and making project centric
Laser Scanning – 2d Pano. Images
29
Visuals:• Safety• Planning• Productivity• More….
Bubble View:• 2.5D• 3D Data
Uses:• Virtual Planning• Measure• Volumes• Mark-up/Meta Data
Critical Scope Planning – Case Study
30
• Critical Mechanical scope for Exchanger rebuilds
• Laser scanned small exchanger unit, provided CAD overlay for initial GC meetings on event
• Additional overlays as required• Scaffolds designed, budgeted,
sequenced/scheduled• Visual work packages for GC
review, modify as required• Reduce costly delays, leverage
design overlays for reverse engineering, critical clearances, work packaging and more.
TA Critical Path Scope
Critical Scope Planning – Case Study
32
• Critical Mechanical scope for Exchanger rebuilds• Laser scanned small exchanger unit, provided CAD
overlay for client’s initial GC meetings on event• 2D panoramic images with 3D data associated.• Visual work packages, create annotations and
information for our teams and others• Applications: TA’s, CUI, general safety, general facility
layout, planning and more
Critical Path Scope
Scope Item
Scope Package - sample
33
Path Forward
Enhanced Scoping Process▪ Leverage intrinsically safe device to capture scope parameters, Spatial info, image, sketches, notes
FieldTablet Data Capture
Login Dashboard Project Summary Data
Row Id Completed Completed By Started Received Completed At GPSloc JobNo Description Material ScaffoldType W L H D Safety1 Safety2 Safety3
197 6/8/2016 6:33 Young, Glenn 6/8/2016 6:16 6/8/2016 6:33 29.3746004440164 -94.908191040246729.3746004440164 -94.9081910402467 5.14413070678711 5 160.720245361328205 14CC0027.1000. Access 6" check valve north end U-14. By DMV-316A. 20' above piperack Surelock Rectangular 5 5 18 1 Congested area , difficult factor. BAdd on. Kick out. 7' north of ladder access in to the piperack on the top deck Hot piping
187 6/4/2016 9:43 Young, Glenn 6/4/2016 9:37 6/4/2016 9:43 29.3750829063629 -94.907650742768229.3750829063629 -94.9076507427682 2.15871810913086 5 208.980072021484195 93EX0630.1000.-C. Channel head , monorail bolts & pull bundle Surelock Rectangular 18 7 26 3 40' elevation 4' kick-out
190 6/6/2016 4:05 Young, Glenn 6/6/2016 3:51 6/6/2016 4:05 29.3741064146435 -94.907734561799929.3741064146435 -94.9077345617999 3.69137191772461 5 131.238388061523198 14TR0252.1010. Blind point 10" nozzle west side 65' upSurelock Rectangular 4 7 7 1 Hanging scaffold ( commencement. Hf Factor 1.55. )Difficult factor. B
200 6/8/2016 7:49 Young, Glenn 6/8/2016 7:40 6/8/2016 7:49 29.3755612196674 -94.90606966437329.3755612196674 -94.906069664373 3.75628280639648 5 187.353363037109208 05EI0005.1000. Access for J-box, coupling guard,and coupling. ( 05M-041 ) north west. #5 TOPPERSurelock Rectangular 7 4 4 1 Add on. 2' kick-out. Rotating equipment
184 6/4/2016 8:49 Young, Glenn 6/4/2016 8:38 6/4/2016 8:49 29.3752189865609 -94.907505232929229.3752189865609 -94.9075052329292 7.19021224975586 5 259.734069824219191 93EX0630.1000 Blind points bottom & top middle E-630 ,sSurelock Rectangular 18 5 14 2 Hanging scaffold 40' elevation Difficult factor D
182 6/3/2016 9:33 Young, Glenn 6/3/2016 9:29 6/3/2016 9:33 29.3740304746007 -94.907707739709829.3740304746007 -94.9077077397098 5.18023300170898 5 180.9228515625189 14EX0662.1000. Blind point west side E-662Surelock Rectangular 7 5 9 1 20' elevation up on structure
194 6/8/2016 3:41 Young, Glenn 6/8/2016 3:33 6/8/2016 3:41 29.3741960171884 -94.90796472886129.3741960171884 -94.907964728861 4.35442733764648 5 89.337646484375202 10FO00106.1000. Access. 4" . ORICIFE PLATE. West side 14VS0126 13' above middle alley way Surelock Rectangular 7 5 8 1 Congested area difficult factor. BSensitive equipment , wood board required
179 6/3/2016 8:34 Young, Glenn 6/3/2016 8:28 6/3/2016 8:34 29.3746136874234 -94.907645713626329.3746136874234 -94.9076457136263 0.958827972412109 5 252.051986694336186 10VS0330.1000. Blind point east side 6" nozzle Surelock Rectangular 7 5 11 1
192 6/8/2016 3:01 Young, Glenn 6/8/2016 2:38 6/8/2016 3:01 29.37437073796 -94.908239236189929.37437073796 -94.9082392361899 4.55199813842773 5 209.885406494141200 14PC0010.1000. Access work area north side 14TR0349. 16' above piperack Surelock Rectangular 10 14 16 1 Difficult factor - DNeed 2each ladder access per Wyatt
198 6/8/2016 6:48 Young, Glenn 6/8/2016 6:40 6/8/2016 6:48 29.3744571553817 -94.90729853519729.3744571553817 -94.907298535197 1.68832015991211 5 216.527328491211206 14CC0028.1000. Access 16" check valve on top wet gas FCCU compressor. 14 M-017Surelock Rectangular 7 10 9 1 Hot equipment Very sensitive equipment ( turbine)Additional wood boards required
201 6/8/2016 7:58 Young, Glenn 6/8/2016 7:54 6/8/2016 7:58 29.3755240878364 -94.90642128521129.3755240878364 -94.906421285211 4.44375228881836 5 357.076873779297209 05EI0008.1000. Access J -box, coupling guard, coupling (. 05M-040 ) north west #5 topper south side of the motor Surelock Rectangular 4 5 5 1
189 6/6/2016 3:38 Young, Glenn 6/6/2016 3:04 6/6/2016 3:38 29.3739830330288 -94.907821314497829.3739830330288 -94.9078213144978 5.07894515991211 5 39.3162231445313197 14VS.1000-B. Blind point 8" nozzle north side Surelock Rectangular 5 5 7 1 Hanging scaffold. ( commencement Hf factor. 1.00. )Difficult. Factor. A. (. wood boards required )Sensitive equipment
196 6/8/2016 4:12 Young, Glenn 6/8/2016 4:05 6/8/2016 4:12 29.374097278369 -94.907900774939829.374097278369 -94.9079007749398 6.16720199584961 5 110.823280334473204 14FO0005.1000. Access 3" ORICIFE PLATE south east 14TR0127 13' above piperack Surelock Rectangular 5 7 10 1 Congested area, difficult factor BSensitive equipment
177 6/3/2016 8:07 Young, Glenn 6/3/2016 8:04 6/3/2016 8:07 29.3741217954358 -94.908124739392629.3741217954358 -94.9081247393926 3.89431381225586 5 171.699645996094184 10EX193.1000. Blind point east side E-193 on top Surelock Rectangular 10 7 9 1 Congested area Hot equipment
180 6/3/2016 8:41 Young, Glenn 6/3/2016 8:34 6/3/2016 8:41 29.3745326763293 -94.9079313688864 187 10VS0330.1010. Blind point bottom V-330Surelock Rectangular 5 7 6 1 Congested area
199 6/8/2016 7:03 Young, Glenn 6/8/2016 6:55 6/8/2016 7:03 29.3745092908194 -94.907616796060429.3745092908194 -94.9076167960604 1.79214096069336 5 228.979370117188207 14CC0029.1000. Access 16" check valve north east 14VS0120. 26' above Surelock Rectangular 7 10 23 1 Hot equipment Add on 2" side bracket for ladder access 1/2. Way
Scope Package (e)
Scope Package (pdf)
All Data Exported (.csv, pics, sketches)
Work Package - sample
34
Location Data Scaffold Data Image Sketch
Scaffold in Workface Location in Plant Material Data Design Data
Sco
pe
Dev
Wo
rk P
kg.
Standalone or Enhanced Scope Development Process
Enhanced Scope and aligned Work Package
Case Study – Critical Scope
35
From Concept to Field Execution
Client Request, Google Map
Laser Scanned, Initial Concept
WFP, Refined Concept
WFP, Layout/Impact
WFP, Clash DetectionGrating
WFP, Clash DetectionInsulation/AA
WFP, Clash DetectionLogistics/Crane
WFPScan, CAD, Work Pkg.
• Google map, Virtual Construction / WFP Approach, Field Execution
Critical TA Activities Hoist/Lift to support tray work
Leg layout in unit areaChallenge…
SoCal DCU Unit – Sample Work Pack
37
Cover Sheet
As-built Visual, Summary Data
Resources
Materials, Labor Construction Support
Drawings
Alky Unit – Laser Scan / WFP
38
General Area Point Cloud – Density View
Point Cloud - Topography Point Cloud – Navis Review / WFP
Photogrammetry, Lidar
• Using as aerial survey, photogrammetry, LIDAR• Photogrammetry is the use of photography in
surveying and mapping to measure distances between objects.
• LIDAR – Light Detection and Ranging, fast….• Software, hardware, use our technologies…• GIS, Point Clouds, Imagery• Range 3 miles, Alt.: 8000’, Payload: varies
Piloting – Use Cases Data Capture, Flight Plan
BrandNet, Drones, PhotogrammetryPoint Cloud, Mesh, Model from Drone Scaffold Design, Integration (Navis)