Date post: | 15-Jul-2015 |
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Automotive |
Upload: | guo-angela |
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Odd Form Feeder
www.smthelp.comEmail: [email protected] ID: angela7140MP: +86-139 23898396Tel: +86-755-83203237Fax:+86-755-23240492
Odd Form DefinitionOdd Component:
Odd shape through-hole or surface mount components that cannot be automatically placed using standard pick and place assembly machines due to the component’s height, shape or weight.
Odd Component Examples
Odd Form Trends
– Drive to reduce defects– Increase throughput– Cost/availability of manual labor– Packages becoming available
– Reduce cost of manufacturing
Odd Form Feeder Solutions
Vibrating Feeder for LED lens
Radial taped feeder for SMT solution
Odd Form Feeder Solutions
Vibrating Feeder for LED lens
Features:Vibratory bowl feeders are available for odd form bulk components. Like LED LENS, LED LIGHT, etc. Deal with mounter Each feeder can hold up to one different components. Vibrating Feeder can base on customer's requirement to special order.
Odd Form Feeder deal with the placement or insertion of both surface mount and through-hole components.
Vibrating Feeder for LED lens Application
Component Transport
As a feeder,the vibration plate will feeding thecomponent to the nozzle,after that nozzle will pick up the component and move to the board mount component finally.
Pictures for reference only
vibration plate
Simple to operate
This feeder is full automatic running,all you need it just to control the speed
speed controller
specification
MODEL S-720
Dimension (L*W*H)
600*900*920mm
Conveyor Height 900±20mm
Power Supply Single Phase 220V, 50/60Hz
Power Consumption
120W
Air Supply no need
speed >100pcs/min
Net Weight 120KG
https://youtu.be/FzlvGgDeBO8
Radial taped feeder for SMT Machine Application
The radial feeder will feeding the radial component to the pick and place machine, then nozzle pick up the component and insert it to the PCB, completed mount component finally.
Pictures for reference only
Radial taped feeder for SMT solution
Features:For taped components, radial feeders are available. The radial feeder cuts the leads and presents the components accurately for pick up. Feeder quantity base on your mounter and your component. Feeders can be mounted both on the front and rear sides of the pick & place machine.
Radial taped feeder for SMT Machine
Radial Components
Two Package Types- Reels- Boxes – Known as “Ammo Packs”
Two Standard Tape Pitches- 12.7mm is the most common.- 15mm is only on larger parts. Po Comment
12.7mm Standard – 90% of time
15 mm Larger Components
Radial taped feeder for SMT Machine
Radial Components
Components come in multiple Spans - Span is the distance between leads. - Dimension “F” seen ->
- Other Lead spans are out there:15mm, 2.0mm, 3.5mm, 6.5mm, etc.
- Most typical lead spans are2.5mm – LEDs, small Capacitors5.0mm – Medium Capacitors, 7.5mm – Large Capacitors, MOVs, PTCs10.0mm – Box Capacitors, High Voltage Capacitors.
Radial taped feeder for SMT Machine
Radial Component Feeders
1. Whole Pick & Place Machine can install 10 pcs Insert Feeder.
2. - Different Feeder for 12.7mm and 15mm pitch tape.Feed wheel “teeth” need to match up with different pitch tape.
- Different Feeder for different lead span ranges.2.5mm to 7.5mm 5.0mm to 10mm
Component Feeders
Real Application View- No difference in “reels” or “box” feeding.
Radial taped feeder for SMT Machine
https://youtu.be/yGbg7jmbaF0