www.smthelp.comshaoyong@smthelp.com

www.smthelp.com

The current PCBA's manufacturing modeManual Insertion (MI)Auto Insertion (AI) Surface Mount Technology (SMT)

Automation / Mechanization

Manual Operation !!!

2

www.smthelp.com3

The problems of Manual Operation

l 　Labor costs are getting higher and higher;l 　General labor force continued to decline;l 　Lack of skilled workers, training costs have been rising;l Quality is not stable and consistent;l The problems of capacity and reliability; l Take up a lot of production space ...etc.　

www.smthelp.com4

ü High return of machines investment; ü Labour saving;ü Reduce the related labor costs;ü Keep workmanship consistent with quality; ü Improve the capacity and reliability;ü Space saving.

www.smthelp.com5

Unit : mm

www.smthelp.com6

3 Phases Conveyor Line

l Conveyor Height : 930mm ±30 mml PCB Size：L50xW50~L490xW420 mml Max. Conveyor Loading：approx. 3.0kgl SMEMA Port：x 2

SMEMA port

Inlet Waiting Outlet Processing

www.smthelp.com7

Bowl Feeder(for bulk pack material)

Stick Feeder

Tape Feeder

Tray Feeder (Single Tray Unit)

www.smthelp.com8

l 6 Feeder Stations, from 6 to 48 feeders.l Feeder types :Ø Bowl Feeder (for bulk pack material);Ø Stick Feeder;Ø Tape Feeder;Ø Tray Feeder ( Single/Auto Tray).l Plug and use design, no need to connect

any wires.

www.smthelp.com9

Bowl Feeder System

Applicable to all types of bulk materials： such as capacitance, inductance, connector.

www.smthelp.com10

Tray Feeder System - Single

Applicable with all kinds of size 200 * 220 blister tray materials: such as USB, HDMI socket, transformer etc.

www.smthelp.com11

Stick Feeder System

Specification subject to periodic review and change without notice.

Suitable for all kinds of standard tubes of IC, optical coupling, amplifier etc.

www.smthelp.com12

Elect. Tape Feeder :

12mm Up

Tape Feeder System

Applicable to the standard tape material packing THT components,：such as USB, IC, etc.

www.smthelp.com

Vacuum Nozzle Unit

13

www.smthelp.com14

Air Gripper Unit

www.smthelp.com15

l Polarity recognization;l Fiducial Mark;l Lead fail detection....

Accurate recognization by high resolution CCD camera system.

www.smthelp.com16

Builds in a window base operating system, with English and Chinese language selectable.

www.smthelp.com17

Real Time Production Monitoring

www.smthelp.com18

Intelligent Programming,support off-line operation.

www.smthelp.com19

SupportRemote Control

Industrial 4.0Control and Monitoring by mobile phone Apps.

www.smthelp.com

Patent Bowl Feeder Control System

20

1.Patent MT-6D unit consists of hardware and software which controlled maximum 12 vibration source.

1.DC power supply for all vibration units to fit for CE standard.

www.smthelp.com21

Plug, Socket & Connector

A. Holder Connector B. Plug & Socket C. Pin Connector

www.smthelp.com22

Radial typesD. Capacitors E. LED F. Transistors G. Switches &

Buzzers

www.smthelp.com23

IC typesH. IC & IC Socket

www.smthelp.com24

Transformer & CoilsI. Coils J. Inductors K. Transformer

www.smthelp.com

特殊类

开关

LED发光器件

Special socket25

Special types

L. Switches

M. Terminals

N. Complex LED

www.smthelp.com26

Items Parameter

Insertion Heads 6 heads (3+3 layout)

Head Types Vacuum Nozzle or Air Gripper

Head Mounting Standard fast joint system, interchangeable.

Tact Speed 2400cph ( conditional )

Insertion Orientation 0 ~ 360°，±0.1° adjustable

Max. PCB Size L60 x W60 ~ L490 x W420 mm

Max. PCB Loading 3kg

Conveyor Height / Direction 930 ± 30 mm

Conveyor 3 Phases ESD belt

Vibration Power supply DC power supply for all Vibration Feeders with programmable control

Max. Component Size L5 x W5 x H6 ~ L40 x W40 x H45 mm (H : included the lead)

Power Supply Single phase, AC 200~220V, 50/60Hz ( 2KW )

Machine Dimension W1670 x D1620 x H1690 mm (without signal tower)

Machine Weight Approx. 1300kg (not included feeders)

Vision System Standard Vision System with 4 x CCD Cameras ( Upper x 2 + Bottom x 2 )

Control Software OCM Version (support off-line program by input CAD/TXT data)

Operation System Licensed MS Windows (Chi / Eng)

www.smthelp.com

PCBA#1

27

1

23

4 5

6

7

89A

10A

9B

10B

PCB size : 20cm x 15cm.

www.smthelp.com

Product which has max component• 13 components • 8 components (The other 5 components would be done clinch

operator by manual)4 bowl feeder2 tape feeder

Product

2 tray feeder+ 1 or 2 stick feeder (for other products)

www.smthelp.com

Item Component Photo Packing OCM-II FeederPick up Heads

Additional Function

QTY. Remarks

1 PCMT1. Bulk2. Reel

1. Vibration Bowl2. Reel Feeder

Vacuum Nozzle

N/A 1

2 AL Cap A Bulk Vibration BowVacuum Nozzle

Polarity 1

3 AL Cap B Bulk Vibration BowlVacuum Nozzle

Polarity 1

4 Connector Black1. Tray2. Bulk

1. Tray Feeder2. Vibration Bowl

Vacuum Nozzle

N/A 1

5 Connector Blue1. Tray2. Bulk

1. Tray Feeder2. Vibration Bowl

Vacuum Nozzle

N/A 1

6Choke Coil

/Bulk Vibration Bowl

Vacuum Nozzle N/A 2

29

PCBA#1

www.smthelp.com

Item Component Photo Packing OCM-II FeederPick up Heads

Additional Function

QTY. Remarks

7 ELDC Tape Tape Feeder Vacuum

NozzleN/A 1

8 ANT Connector1. Tray2. Bulk

1. Tray Feeder2. Vibration Bowl

Air Gripper

N/A 1

9A Connector1. Tray2. Bulk

1. Tray Feeder2. Vibration Bowl

Vacuum Nozzle

N/A 1

9B Connector Mount1. Tray2. Bulk

1. Tray Feeder2. Vibration Bowl

Vacuum Nozzle

N/A 1

10A Terminal Tray Tray FeederAir

GripperN/A 1

10B Terminal Mount Tray Tray FeederVacuum Nozzle

N/A 1

30

PCBA#1

www.smthelp.com

ItemComponent

/LocationPhoto Packing

OCM-II Feeder

Pick up Heads

Additional Function

QTY. Remarks

11IC

/Tube Tube Feeder

Air Gripper

N/A 1Can insert

individual

9Jumper pin

/Tray Tray Feeder

Air Gripper

N/A 1

31

PCBA#1

www.smthelp.com

Welcome inquiry

1,Please visit : www.smthelp.com

2 Welcome to our factory in Shenzhen China

3 Google：Auto+Insertion

4 Looking forward to your email: shaoyong@smthelp.com