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OIL/SU/02Oil System

Initial Start Up

Table of Contents Page 2 to 2Action Pages 3 to 34

Symbols

! Safety Action

" # $erification

% & Action

'e( )o* +ate Prepare, by $erifie, by Appro(e, by

0 Feb. 2004 PFI G.Faber P.L. dHaussy

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Petrofac International Lt,* -lf Petrole.m IranI13 +oroo, Proect Onsore 5acilities 6 )e7 Plant+oc* )o* OIL/SU/02 'e( 0 Oil System Initial Start Up

TA8L- O5 CO)T-)TS

1 I)ITIAL PLA)T STATUS***************************************************************************************3

2 P'-LI9I)A'I-S***************************************************************************************************3

3 I)ITIAL STA'T UP P'OC-+U'-************************************************************************4

3.1 Testing and Lining up of 2ndstage Separator for ondensate !o""e!tion...................43.2 Line up of #S$320% esa"ter'.................................................................................(3.3 Line up of #S$320) esa"ter'.................................................................................*3.4 Line up of G+$,22 %-)..............................................................................................*3.( Line up of %$310.&Stabi"ier'..................................................................................,3.* Line up of /$310 &Stabi"ier eboi"er'....................................................................3., Line up G+$311%)...................................................................................................3. Line up /$313........................................................................................................

3. Line up /)$311.........................................................................................................3.10 Line up /$312.....................................................................................................3.11 Line up G+$312%-).............................................................................................103.12 Line up 14 eport "ine........................................................................................103.13 Line up at tan5 far6............................................................................................11

4 L-A: T-ST; P'-SSU'I I)ITIAL STA'T UP O5 T-ST / P'O+UCTIO) S-PA'ATO'***************************1

(.1 Line up of #S$300 &Test separator'........................................................................1*(.2 Line up #S$301 &1st stage separator'......................................................................1,(.3 Line up of 10 test 6anifo"d at P"ant side................................................................1(.4 10 test 8eader "ine up at "uster side....................................................................20(.( Line up of 1 produ!tion 8eader at p"ant side.......................................................20(.* Line up of 1 Produ!tion 8eader at "uster side...................................................21

L-A: T-ST A)+ P'-SSU'I

,.1 9i" p"ant initia" start up t8roug8 test separator.......................................................2(,.2 Initia" start up of #esa"ter........................................................................................2,,.3 Initia" start up of stabi"ier.......................................................................................2,.4 Start up of oi" pu6ping and !oo"ing syste6............................................................2,.( Start up of Produ!tion Separator............................................................................31

@ 5I)AL PLA)T STATUS***************************************************************************************33

APP-)+IB***********************************************************************************************************34

.1 F"o:!8art for 9i" syste6 Initia" Start up..................................................................34

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1 I)ITIAL PLA)T STATUS

%"" pre$!o66issioning; o66issioning and pre start !8e!5s 8ae""8ead !"uster 6anifo"d f"o: "ine -?e: p"ant 6anifo"d - e@uip6ents under nitrogen

pressure.

>e""8ead !ontro" pane"s and safety s8utdo:n syste6s !o66issioned.

Separators; pu6ps; #esa"ters; Stabi"ier; oi" !oo"ers; oi" eport "ines ready for start

up.%"" spe!ta!"e b"inds are in nor6a" operating !ondition.

Tan5 far6 area is ready to re!ei

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3 I)ITIAL STA'T UP P'OC-+U'-

3.1 Testing and Lining up of 2nd stage Separator for Condensate collection

Line .p +S302* "LP separator#

efer to P7I# ?oE$I40$)$11$)02$#S302$%%%$1(3.

A B )ypass #S 302 PSLL 3021 "o: "o: pressure fro6 #S and enter in

t8e C/# )99D

A B )ypass #S 302 LSLL 3024 "o: "o: "e

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&LI$302( and FI$321( are in as!ade !ontro"'

& ' /nsure t8at G+$310 %-) 1 pri6ing "ines fro6 t8e pu6p !asings are

!"osed and t8e 1 320 023

(23'.

& ' /nsure t8at t8e 12 #S$320) bypass "ine is !"osed&12 GH320 02,

(23%$H'.

& ' /nsure t8at a"" sa6p"e points are !"osed.

& ' /nsure t8at a"" J

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& ' /nsure t8at P#$3201) is on 6anua".

9pen #S$320% oi" in"et P#$3201% u-s and d-s iso"ation ba""

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Lo!5 open t8e !o66on 8eader su!tion "ine

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9pen t8e pro!ess :ater L#$310 u-s and d-s iso"ation

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3.+ Line up C-313

efer to P7I# ?oEI40$)$11$)02$/313$%%%$1(3

& ' /nsure t8at a"" drain-

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& ' /nsure t8at t8e 10 /312 bypass

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9pen t8e 14 turbine 6eter &FT$311(' u-s and d-s

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4 L-A: T-ST; P'-SSU'I8en t8e "ea5 test of #S$302 is su!!essfu""y !o6p"eted; open S#$

3021 by o

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& ' ?o: gas is passing t8roug8 G$310%-).

& ' /nsure P#$3201% is in 6anua" and fu""y !"osed.

Gradua""y open t8e 2 bypass "ine of P#$3201%.

>8en t8e pressure rea!8es 1barg stop pressuriation .

arry out a "ea5 test up to #S$320%. If any "ea5 depressurie to f"are 7

re!tify.

& ' /nsure P#$3201) is in 6anua" and fu""y !"osed.

Gradua""y open t8e 2 bypass "ine of P#$3201).

9n!e t8e pressure rea!8es 1 barg stop pressuriation .

Perfor6 a "ea5 test of #S$320). If any "ea5 depressurie to f"are 7

re!tify.

9pen gradua""y F$321( to pressurie %$310 to 1.0 barg.

arry out a "ea5 test up to /$310.

9n!e t8e "ea5 test is satisfa!tory open bot8 P#s$3201%-) u-s 7 d-s

iso"ation

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9n!e t8e "e

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9pen t8e 10 by$pass of #S$320%.&10 GH 320 021 (23%$H'

/

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> I)ITIAL STA'T UP O5 T-ST / P'O+UCTIO) S-PA'ATO'*

9e""8ead pressure "o: "o: fro6 :e""8ead Pane".

A B PSLL$1010-101*-101 $ Test 6anifo"d fro6 #S.

A B PSLL$1012-101,-101 Produ!tion 6anifo"d fro6 #S.

A B PSLL$3002 Test separator pressure "o: "o:.

A B PSLL$3011 $ 1st stage separator pressure "o: "o:.

T8e Se@uen!e of opening t8e

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FT$001; FT$3000.

Line up one PS$3000% or PS$3000) &5eep stand by PS u-s

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& ' /nsure t8at a"" b"inds are in t8e nor6a" operating position.

& ' /nsure a"" J drain "ines on gas -oi" -:ater out "et "ines are !"ose.

& ' /nsure t8e !8e6i!a" in=e!tion s5ids are ready to start up

e6u"sifier; S!a"e In8ibitor; %ntifoa6 type$2; orrosion In8ibitor;

e

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%.3 Line up of 10 test anifold at lant side.

efer to P7I# ?oE$I40$)$11$)02$%%300$%%%$140

& ' /nsure t8at a"" drain and sa6p"e point "ines are !"osed.

& ' /nsure t8at t8e 10 test "ine &!orrosion !oupon' 7 P &!orrosion

probe' are insta""ed.

& ' /nsure t8at t8e 2 est;

PS%-)$100 of Sout8 !"uster "ine.

&a"

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%. 10 test eader line up at Cluster side.

efer to P7I# ?oE$I40$#$11$%0*$%%100$%%%$1,11.

& ' /nsure t8at t8e 2 !"uster.

Line up PSHH$110(%-)- at Sout8 !"uster.

Line up t8e !orrosion in8ibitor "ine to t8e test 8eader by opening

/S#$10 and t8e d-s ba"" ; Sout8 !"usters are !"osed to t8e HP f"are.

Line up t:o PS%-)-$1002 of t8e ?ort8 /ast; PS%-)-$ 100, of t8e

?ort8 >est; PS%-)-$100 of t8e Sout8 !"uster "ine.

& ' /nsure t8at t8e fo""o:ing instru6ents are "ined upE$

?/ !"uster 1 "ineE TG$1002; PG$1002; PT$1023; PT$1012;

PSLL-PSHH$1012.

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?> !"uster 1 "ineE TG$100,; PG$100,; PT$102,; PT$101,;

PSLL-PSHH$101,.

Sout8 !"uster 1 "ineE TG$100; PG$100; PT$102; PT$101;

PSLL-PSHH$101.

& ' /nsure t8at t8e 1 /S#$1002 of ?/ !"uster "ine is !"osed.

& ' /nsure t8at t8e /S#$100, of ?> !"uster "ine is !"osed.

& ' /nsure t8at t8e 1 /S#$100 of Sout8 !"uster "ine is !"osed.

9pen t8e 2 bypass /S#$1022 of ?/ !"uster "ine.

9pen t8e 2 bypass /S#$102, of ?> !"uster "ine.

9pen t8e 2 bypass /S#$102 of Sout8 !"uster "ine.

9pen t8e 1 6anua" iso"ation !"uster.

Line up PSHH$110*%-)- at sout8 !"uster.

Line up t8e !orrosion in8ibitor "ine to t8e produ!tion 8eader.

9pen t8e 1 /S#$110, of sout8 !"uster.

9pen t8e 1 /S#$10* of ?/ !"uster.

9pen t8e 1 /S#$10* of ?> !"uster.

9pen t8e :e""8ead f"o: "ine /S# a!!ording to t8e :e"" start up.

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L-A: T-ST A)+ P'-SSU'I

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"ose t8e 2 bypass on /S#$101 of Sout8 !"uster and open t8e 10

/S#$100.

9pen t8e 12 in"et S#$3000 and !"ose t8e 2 bypass on S#$3001.

9pen S#$300, gas to s"ug !at!8er.

9pen P-2 % ) $3003 u-s and d-s iso"ation

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"ose t8e 2 bypass on /S#$102 of Sout8 !"uster and open t8e 1

/S#$100*

9pen S#$3014 gas to S"ug !at!8er.

9pen P-2 % )$3012 u-s and d-s iso"ation

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? STA'T UP O5 T=- OIL PLA)T A5T-' T=- L-A: T-STS

#.1 4il plant initial start up troug test separator

& ' /nsure T8at steps 3.1 are !o6p"eted.

& ' /nsure t8at a"" syste6s are "ea5 proof.

& ' /nsure t8at #S$302 and d-s syste6 are ready to re!ei

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" # -ns.re tat te Oil o.tlet from +S300 is bypassing -C

313A/8/C/+ an, flo7ing to +S302*

! CecF tat all s.t ,o7n systems are in a.tomatic an, registere,

in te '-+ 8OO:D*

& ' /nsure t8at Separated :ater is f"o:ing to t8e 9> pa!5age.

& ' /nsure t8at #S$302 started to re!ei pa!5age and t8e

interfa!e "e

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#.2 5nitial start up of Desalter

& ' /nsure t8at t8e #esa"ters "ea5 test is satisfa!tory.&step 4.2'

& ' /nsure t8at a fun!tiona" test of a"" instru6ents for #S$320%) and %$

310. 8as been !arried out.

& ' ?o: oi" is f"o:ing into #S$320% t8roug8 P#$3201% 2 bypass &see t8e

"ine up'.

9pen t8e 4 PS bypass "ine to degas #S$320% and !"ose it on!e it is

fu"".

9n!e t8e #esa"ter is fu"" of oi" open P#$3201% u-s and d-s iso"ation

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Line up G+$320%-) and pri6e t8e pu6ps.

Line up L#$3202) to 9> pa!5age #S$400 and F$3204 of G+$320 to

#$320) a"so.

" # In case te oil filling is too slo7 to te +esalters ; EB310 can be

starte, to fill +S320A8 7ile maintaining +S302 le(el*

>8en t8e interfa!e is at operating "e

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" # If te stabiliHer is fille, 7it only con,ensate from te con,ensate

collection pase 7ito.t cr.,e oil pro,.ce, from te 7ells being

present; all te liG.i, 7ill e(aporate 7en eate,* =ence te liG.i,

le(el in te stabiliHer col.mn as to monitor caref.lly 7ile

controlling te steam flo7 tro.g te reboiler*

& ' 9n!e t8e "e

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9pen G+$312 out "et to %$310 by opening F$311* 6anua""y.

Deep !"osed L-$3101 off spe!. 9i" to t8e 1ststage separator.

9n!e t8e separator "e

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9pen se"e!ted L-% or )$3101 10O to f"o: oi" to eport "ine and

6aintain %$310 "e

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Put LI$3101 in auto6ati! for se"e!ted L-%$3101 or L-)$3101.

! All te s.t ,o7n systems are in a.tomatic an, registere, in te

'-+ 8OO:D*

& ' )o7 te pro,.ction can be increase, by opening more 7ells

smootly so tat te system ,oes not get .pset ,.e to s.,,en

increase in te flo7 rates* "=A

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@ 5I)AL PLA)T STATUS

T8e 9i" syste6 is started and t8e operating !onditions are :it8in spe!ifi!ation.

%"" s8ut do:n bypasses are re6o pa!5age.

Fire :ater syste6 is in operation and t8e net :or5 pressuried.

T8e Fire and Gas dete!tion syste6 is in operation.

Instru6ents air is ae""8ead !"usters are in produ!tion.

>e""8ead !ontro" pane"s and safety s8utdo:n syste6s are in operation.

%"" spe!ta!"e b"inds are in t8e nor6a" operating !ondition.

%""

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APP-)+IB*

,.1 7lo8cart for 4il s6ste 5nitial Start up

Start up 8e!5sEti"ities %

Date post:	13-Apr-2018
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