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OLIVEMAX 64 CONTINUOUS SYSTEM OLIVE OIL EXTRACTION PLANT CENTRIFUGE TECHNOLOGIES
OLIVEMAX 64CONTINUOUS SYSTEM OLIVE OIL
EXTRACTION PLANT
CENTRIFUGE TECHNOLOGIES
CONTINUOUS SYSTEM OLIVE OIL EXTRACTION PLANT
TECHNICAL SPECIFICATIONSCapacity
Installed power
Power consumption
Water consumption
5250 – 6150 kg/h olives
106 kW
50 – 55 kW/h
400 – 500 lt/h
1
OLIVE OIL PLANT CONSISTS OF FOLLOWING UNITS
1 Olive Defoliator and Washing Machine2 Crusher3 Malaxer4 Decanter Unit5 Separator Unit6 Boiler Unit7 Main Control Panel
Model
KH – 30 B
Installed Power (kW)
30
Length (cm)
134
Width (cm)
64
Height (cm)
90
Total Weight (kg)
440
Olives are crushed efficiently protecting their organoleptic properties.
Crushing process is assured to be done efficiently with especially hardened hammer tips.
With the moving screen, wear is minimized and screen life is lengthened.
1
OLIVE CRUSHER
OLIVE DEFOLIATOR AND WASHING MACHINE
2
2
Olive Defoliator and HopperComplete stainless steel constructionAdjustable speed conveyor belt in accordance with food regulationsStable conveying with new generation U beltsSpecial design belt cleaning system
Olive Washing MachineComplete stainless steel constructionWashing options appropriate for each regionVariable washing options are presented to customers according to regional distribution of olive types and cultivation method.
Less water consumptionWater consumption is decreased by increasing the area of settling sections.
Weighing after washing, not beforeOlives separated from leaves and other materials are weighed with high precision and there is no extra personnel needed for this weighing.
Model
BKP-521
Installed Power (kW)
3.3
Length (cm)
540
Width (cm)
140
Height (cm)
270
Total Weight (kg)
540
Olives Defoliator and Hopper
Olives Washing MachineModel
YY-51
Installed Power (kW)
6.24
Length (cm)
365
Width (cm)
130
Height (cm)
240
Total Weight (kg)
650
Model
MS 7 x 1000
Installed Power (kW)
14.2
Length (cm)
810
Width (cm)
240
Height (cm)
170
Total Weight (kg)
3.500
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Easiest way to process batch lots With separate sections of the malaxer that works individually, the risk of mixing batches to each other is eliminated. Each section has a capacity of 750 kg and completely made of stainless steel.
Now it is easy to keep track of batchesOur malaxers have special observation glass for each section with illumination and heat resistances to provide a clear sight of the sections that takes interest of olive producers and provide easy usage.
With digital LEDs that put into use by HAUS, the process steps for each producer’s harvest can be followed easily.
Efficient malaxingThere are separate water jackets for hot water around every section. Thus, efficient heat transfer is assured.
Double-sided mixing is provided by specially angled mixing screw for maximum efficiency.
Everything is under controlEvery controlling arm that dispatches olive paste to malaxer sections is equipped with a safety lock and shut off switch. If an arm is turned on when another was already on, the system stops completely.
There is a probe that prevents crushed paste to spill over the sections of malaxer in every division.
Full automation If requested, distribution arms are equipped with automatic arms so the operator can control these arms from a main control unit.
Cleanness of malaxer divisions effects oil qualityIt is provided that each division is cleaned after the olive paste is sent pumped to decanter with two-line water washing system.
Control of Process WaterBy a flowmeter attached to the malaxer, the amount of water that is added to the decanter can be adjusted.
MALAXER UNIT PASTEKNEADING
3
Model
DDV 5342
Installed Power (kW)
45+22
Length (cm)
510
Width (cm)
125
Height (cm)
120
Total Weight (kg)
5.500
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Maximum oil quality by ability to press with no water addition and cold pressingBy shutting of the black water discharge machine works 2-phase increasing the phenol values of produced oil and minimizing energy (heat) and water consumption.
Maximum attention in materials choosingAll parts in contact with olive paste and components are made of stainless steel in accordance with food regulations.
Maximum enduranceMaximum endurance is assured by application of tungsten carbide, which is resistant to 800 tonnes / square meter pressure, specially on to the screw conveyor.
Maximum control with planetary type gearboxThe gearbox that produces the differential speed is especially produced by HAUS. By this authentic design, a breakdown can be repaired without completely disassembling the bowl group.
Maximum yield with special designco-current flow screw conveyorCo-current flow application provides long hold and new generation screw conveyor opens the gap between its competitors (options according to the characteristics of regional distribution of olive types) with high yield.
Safety conditions Critical points are protected by safety mechanisms against overloading when working.
DECANTER CENTRIFUGE4
Model
SDI-5000
SEPAMAX 5000
Installed Power (kW)
11
11
Length (cm)
127
135
Width (cm)
103
103
Height (cm)
153
161
Total Weight (kg)
1.140
1.140
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All parts in contact with olive oil and black water are made of stainless steel.
All parts of bowl group are made of forged stainless steel.
By the inverter connected to motor, bowl group experiences a smooth startup.
The level of olive oil in black water is decreased below world standards by the adjustable diaphragms.
In HAUS separators, semi-automatic and full automatic cleaning options are available. Thus, (separator cleaning process) cleaning can be done either by a simple arm, by pushing button or fully automatically with time adjustment.
Critical points are protected by safety mechanisms against overloading when working.
CENTRIFUGE SEPARATOR5
7
Model
TURBO P-150
Installed Power (kW)
1
Length (cm)
212
Width (cm)
98
Height (cm)
170
Total Weight (kg)
1.020
MAXIMUM CONTROLComputer Controlled Panel
6” TFT screen, advanced software and unit by unit programming specialties are only a few of the technological advantages that HAUS control units present.
HEATING UNITIt is designed specially for olive oil facilities.
Heating Unit that uses solid fuels like dry pomace and pomace seed is fed automatically.
By the exchanger unit the most efficient heat transfer is assured and fuel saving is maximized.
Heating Unit and exchanger group is used with water softening tube to prevent calcinations because of tap water.
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Visual and uninterrupted programmingProcess time displayControl of Crusher, Malaxer, Decanter and SeparatorMalaxer unit temperature controlMalaxer unit division selectionDecanter capacity selectionDecanter and separator units’ temperature controlSeparator cleaning mode (Optional)Locating the source of the breakdown by help buton
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AFTER SALES AND SERVICECompany representatives periodically visit costumers to observe the conditions of the machines and to assess customer satisfaction all over the world. Samples taken from facilities are analysed in our company’s laboratory and efficiency and yield rate of machines are controlled all the time.
Our company, being in contact with customers at all times, takes its power from customer satisfaction that we provide unconditionally.
Machines are guaranteed with a 2-year warranty and also it is our commitment to provide spare parts for 10 years. Our service department is at your service 365 days and in case of a breakdown or fault, our experienced personnel acts immediately to solve your problems and to put everything on track with no delay, because we know that your time is important.
Our goal is to provide you with the best service, in shortest time and to keep your facility running without any problem.
Our company has authorized services in Balıkesir, Bursa, Kilis, Muğla, Hatay, Mersin.
Capacities of the machines may change according to the olive type to be processed.Hakkı Usta reserves the right to modify the information contaiced on this document at any time without notice, because of the company’s policy of ongoing R&D Works.
SENSITIZING CONSISTED 2 PHASE POMACE TO THE ENVIRONMENT As it is known, 2-phase continuous systems extract blackwater and pomace together. The extracted pomace has 65% humidity and it has greater amount of humidity than the three phase systems.
The facilities should store 2-phase pomace in another lagoon or silo. HAUS offers various solutions for whom wants to evaluate 2- phase pomace. The extracted wet pomace from 2-phase system, goes directly to Pomace Seed Separator without additional water process. By this way, we get higher calorie from pomace seeds and increases its market value. Separated pomace from its seed; goes to Continuous Pomace Extraction Facility for second extraction. The
purpose of this step is dewatering the pomace and on the other hand, retrieving the remaining oil of pomace. This process in turns; for the second time, pomace kneading in the Malaxer Machine (HAUS Horizontal and Modular Malaxers has exceptional performance for running continuous systems). Thus, pomace gets ready for extracting the remaining oil grains. After that, it transfers with mono pump to the 3-phase Decanter -made for especially pomace extraction. In this process, the amount of the extracted oil depends on the previous processes. But in normal conditions, it is expecting to get 1-2% oil from pomace. The obtained oil after these steps, is more acidic and lower quality than the first extracted oil. The extracted pomace is more dry and also water output of the first Decanter and Separator extraction, is being used for feeding the second Decanter extraction with warming. Blackwater amount of output is decreasing about 50% than 3-phase system.
ENVIRONMENTAL SOLUTIONS APPROPRIATE WORLD STANDARTS
Obtaining dry pomace in 3-phases.
Provides better seeds for sale.
Extracts 1 or 2 kg more oil per 100 kg olives.
Reducing the black water still 50%.
ADVANTAGES OF SYSTEM
HAUS Centrifuge Technologies is an affiliated company of HAKKIUSTA.
HAUS, reserves the right to modify the specifications herein without prior notice.
Factory 1 : ASTİM OSB No: 110 Aydın - TURKEY Factory 2 : ASTİM OSB No: 14 Aydın - TURKEY Showroom : ASTİM OSB No: 4 Aydın - TURKEY Ph : +90 256 231 04 81 - 82Fax : +90 256 231 04 83 [email protected]
www.haus.com.tr
Place of Printing: Anka MatbaacılıkDate of Printing: 26.02.2013www.ankamatbaa.com.tr
www.kosgeb.gov.tr
