02777
YTH1542XPOwner's Manual
2
I. GENERAL OPERATION • Read, understand, and follow all instructions on the
machine and in the manual before starting.• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operat-ing. Stop machine if anyone enters the area.
• Never carry passengers.• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back- ing.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma-terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
SAFETY RULESSafe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac- ci den tal starting when setting up, trans port ing, ad just ing or making re-pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and com-ply with spec i fi ca tions of the man u -fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNINGEngine exhaust, some of its con stit u ents, and cer- tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
WARNINGBattery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slow down before turning.• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road- ways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating ma-chine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re-lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel weights or counterweights.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool beforestorage.
II. SLOPE OPERATIONSlopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.• Mow up and down slopes, not across.• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
3
• Be sure the area is clear of bystanders before operat-ing. Stop machine if anyone enters the area.
• Never carry passengers.• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while back-ing.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.• Choose a low ground speed so that you will not have
to stop or shift while on the slope.• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
SAFETY RULESSafe Operation Practices for Ride-On Mowers
III. CHILDRENTragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.• Be alert and turn machine off if a child enters the
area.• Before and while backing, look behind and down for
small children. • Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
IV. TOWING• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the hitch point.
• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equip-ment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICESAFE HANDLING OF GASOLINETo avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.• Use only approved gasoline container.• Never remove gas cap or add fuel with the engine run-
ning. Allow engine to cool before refueling.• Never fuel the machine indoors.• Never store the machine or fuel container where there
is an open fl ame, spark, or pilot light such as on a water heater or other appliances.
• Never fi ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi-ately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE• Never operate machine in a closed are.• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.• Never tamper with safety devices. Check their proper
operation regularly.• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine run ning.
• Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec-ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
4
PRODUCT SPECIFICATIONSGasoline Capacity 4.0 Gallons and Type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 3.8 Pints W/O Filter: 3.2 Pints
Spark Plug: Champion RCJ8Y (Gap: .030")
Ground Speed (MPH): Forward: 5.5 Reverse: 2.4
Tire Pressure: Front: 14 PSI Rear: 10 PSI
Charging System: 14 Amps @ 3600 RPM
Battery: AMP/HR: 35 Min. CCA: 280 Case Size: U1R
Blade Torque: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-edy, please contact your nearest authorized service center/department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES• Read and observe the safety rules.• Follow a regular schedule in maintaining, caring for
and using your tractor.• Follow the instructions under “Maintenace” and “Stor-
age” sec tions of this own er’s manual.
SAFETY RULES ......................................................... 2-3PRODUCT SPECIFICATIONS....................................... 4CUSTOMER RESPONSIBILITIES................................. 4ASSEMBLY.................................................................6-8OPERATION ............................................................. 9-14MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE..................................................... 15-18SERVICE AND AD JUST MENTS ............................ 19-23STORAGE .................................................................... 24TROU BLE SHOOT ING ............................................ 25-26REPAIR PARTS....................................................... 28-41WARRANTY................................................................. 43
TABLE OF CONTENTS
WARNING: This tractor is equipped with an internal com- bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine's exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
5
UNASSEMBLED PARTS
Steering Wheel
Steering Wheel Insert
Steering Wheel
Adapter
Seat
(2) Keys
Slope Sheet
Key
(1) Oil Drain Tube
(1) Knob
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(4) Washers 3/8 x 3/4 x 14 Ga.
(4) Wheels
(4) Adjusting Bar
(4) Retainer Springs (double loop)
(4) Clevis Pins
(4) Locknut 3/8-16
(4) Shoulder Bolt
Gauge Wheels
6
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(1) 3/4" wrench Pliers(2) 1/2" wrenches Tire pressure gauge Utility knifeWhen right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CAR TONUNPACK CARTON• Remove all accessible loose parts and parts cartons
from carton.• Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels fl at.• Check for any additional loose parts or cartons and
remove.
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
FIG. 1
INSTALL SEAT (See Fig. 2)Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing
seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard pack-ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment knob and fl at washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its ad just ed position.• Raise seat and tighten adjustment knob securely.
BEFORE REMOVING TRAC TOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)• Remove locknut and large fl at wash er from steering
shaft.• Position front wheels of the tractor so they are pointing
straight forward.• Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.• Secure steering wheel to steering shaft with locknut
and large fl at wash er pre vi ous ly removed. Tight en securely.
• Snap steering wheel insert into cen ter of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
2771
STEERING WHEEL INSERT
LOCK NUT
LARGE FLAT WASHER
STEERING WHEEL
STEERING SHAFT
STEERING WHEEL ADAPTOR
7
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid.
FIG. 2
FIG. 3
2466
02464
SEAT PAN
SHOULDER BOLT
ADJUSTMENT KNOB
FLAT WASHER
SEAT
TO ROLL TRACTOR OFF SKID (See Op- er a tion section for location and function of con trols)• Press lift lever plunger and raise attachment lift lever
to its highest po si tion.• Release parking brake by de press ing clutch/brake
ped al.• Place freewheel control in "trans mis sion dis en gaged
position" (See “TO TRANS PORT” in the Op er a tion section of this manual).
• Roll tractor forward off skid.• Remove banding holding the defl ector shield up against
tractor.
TO DRIVE TRAC TOR OFF SKID (See Op- er a tion section for location and function of con trols)
WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.• Be sure all the above assembly steps have been com-
pleted.• Check engine oil level and fi ll fuel tank with gasoline.• Place freewheel control in "trans mis sion en gaged"
po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place motion control lever in neutral (N) position.• Press lift lever plunger and raise attachment lift lever
to its highest position.• Start the engine. After engine has started, move throttle
control to idle position.• Release parking brake.• Slowly move the mo tion control lever for ward and slowly
drive tractor off skid.• Apply brake to stop trac tor, set park ing brake and place
motion con trol lever in neutral po si tion.• Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)
The gauge wheels are de signed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower perfor-mance. • Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.
• Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.
02746
CHECK BATTERY (See Fig. 3)• Lift hood to raised position.• If this battery is put into service after month and year
indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in the Maintenance section of this manual for charg ing in struc tions).
LABELTERMINAL TERMINAL
8
CHECK TIRE PRESSUREThe tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown in “PRODUCT
SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESSFor best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTSSee the fi gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEMAfter you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
ASSEMBLY
SHOULDER BOLT
GAUGE WHEEL 3/8-16 CENTER
LOCKNUT3/8 WASH ER
AD JUST ING BAR
PIN
RETAINER SPRING
FIG. 4
✓CHECKLISTBEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER-FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:✓ All assembly instructions have been com plet ed.✓ No remaining loose parts in carton.✓ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).✓ Seat is adjusted comfortably and tightened securely.✓ All tires are properly infl ated. (For shipping purposes,
the tires were overinfl ated at the factory).✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure and wires are properly clamped.
✓ Before driving tractor, be sure free wheel control is in “transmission engaged” position (see “TO TRANS- PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:✓ Engine oil is at proper level.✓ Fuel tank is fi lled with fresh, clean, regular unleaded
gasoline.✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.✓ Be sure brake system is in safe operating condition.✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op er -at ing your tractor for the fi rst time. Follow proper start-ing and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).
9
OPERATIONThese symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-ing.
DANGER, KEEP HANDSAND FEET AWAY
FREE WHEEL(Automatic Models only)
OVER TEMPLIGHT
KEEP AREA CLEAR SLOPE HAZARDS
1515
(SEE SAFETY RULES SECTION)
BATTERY REVERSE FORWARD
FAST SLOW
ENGINE ONENGINE OFF
OIL PRESSUREFUEL
CHOKE
MOWER HEIGHT
PARKING BRAKELOCKED
PARKING BRAKEUNLOCKED
REVERSE NEUTRAL HIGH LOW
ATTACHMENTCLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENTCLUTCH DISENGAGED
P
ENGINE START
MOWER LIFT
Failure to follow instructionscould result in serious injury ordeath. The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death, serious injuryand/or property damage.
DANGER indicates a hazard which, if not avoided,will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.
CAUTION when used without the alert symbol,indicates a situation that could result in damageto the tractor and/or engine.
FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.
HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.
REVERSEOPERATION
SYSTEM (ROS)
LIGHTS ON
10
ELAPSED TIME
HOURS 1/10
0 0 0 0 0 0 0 0 0 0
AMPS
60 0 60
02860_LSW
OPERATIONKNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTORCompare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
Our tractors conform to the safety standards of the American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH SWITCH - Used to en gage the mower blades or other attachments mounted to your trac- tor.ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.CHOKE CONTROL - Used when starting a cold engine.CLUTCH/BRAKE PEDAL - Used for declutching and brak- ing the tractor and starting the engine.FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er cutting height.
HOURMETER - Indicates hours of operation.
LIFT LEVER PLUNGER
ATTACHMENT LIFT LEVER
PARKING BRAKE
IGNITIONSWITCH
THROTTLECONTROL
ROS "ON" POSITION
MOTION CONTROLLEVER
CLUTCH/BRAKEPEDAL
FIG. 5
FREE WHEEL CONTROL
AT TACH MENT CLUTCH SWITCH
IGNITION SWITCH - Used for starting and stopping the engine.LIGHT SWITCH - Turns the headlights on and off.LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. MOTION CONTROL LEVER - Selects the speed and di rec tion of tractor.PARKING BRAKE - Locks clutch/brake pedal into the brake position.REVERSE OPERATION SYSTEM (ROS) “ON” POSI-TION - Allows operation of mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.
LIGHT SWITCH
HEIGHT ADJUSTMENT KNOB
CHOKECONTROL
HOURMETER
AMMETER
11
OPERATIONThe operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op-erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 6)Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.• Depress clutch/brake pedal into full “BRAKE” position
and hold.• Place parking brake lever in “ENGAGED” position and
re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.
02773
PARKING BRAKE"ENGAGED"POSITION
MOTION CONTROLLEVER
THROTTLECONTROL
IGNITION KEY
ATTACHMENT CLUTCH SWITCH PULL OUT TO"ENGAGE"
CLUTCH/BRAKE PEDAL "DRIVE" POSITION
PARKING BRAKE "DISENGAGED" PO SI TION
FIG. 6
"BRAKE"POSITION
TO USE THROTTLE CONTROL (See Fig. 6)Always operate engine at full throttle.• Operating engine at less than full throttle reduces the
battery charging rate.• Full throttle of fers the best bagging and mower per for -
mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 6)The direction and speed of movement is controlled by the motion control lever.• Start tractor with motion control lever in neutral (N)
position.• Release parking brake. • Slowly move motion control lever to desired position.
HEIGHT ADJUSTMENT KNOB
PUSH IN TO "DISENGAGE"
STOPPING (See Fig. 6)MOWER BLADES -• To stop mower blades,move attachment clutch switch
to “DIS EN GAGED” po si tion.GROUND DRIVE -• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position..• Move motion control lever to neutral (N) position.IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.ENGINE - • Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backfi re”.• Turn ignition key to “STOP” position and remove key.
Always remove key when leaving tractor to prevent un author ized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- plete ly, as described above, before leav- ing the operator's position; to empty grass catcher, etc.
CHOKECONTROL
TO USE CHOKE CONTROL (See Fig. 6)Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.• To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO ADJUST MOWER CUTTING HEIGHT (See Fig. 6)The cutting height is controlled by turning the height ad- just ment knob in desired direction.• Turn knob clockwise ( ) to raise cutting height.• Turn knob counterclockwise ( ) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.
12
OPERATION
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.• If slowing is necessary, move throttle control lever to
slower position.
02775
AT TACH MENT CLUTCH SWITCH"DISENGAGED" PO SI TION
ATTACHMENTLIFT LEVERHIGH PO SI TION
"ENGAGED" PO SI TION
LOWPOSITION
DEFLECTOR SHIELD
FIG. 8
FIG. 7
CLEVISPIN
RETAINER SPRING
REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direc-tion with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en-gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -• Move motion control lever to neutral (N) position.• With engine running, turn ignition key counterclockwise
to ROS "ON" position.• Look down and behind before backing.• Slowly move motion control lever to reverse (R) po si tion
to start movement.• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
02828
ROS "ON" POSITION ENGINE "ON" POSITION(NORMAL OPERATING)
TO ADJUST GAUGE WHEELS (See Fig. 7)Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
NOTE:Adjust gauge wheels with tractor on a fl at level surface.• Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).
• Remove retainer spring and clevis pin which secure each gauge wheel bar.
• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
• Replace retainer spring into clevis pin.• Be sure all gauge wheels are in the same setting.IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
TO OPERATE MOWER (See Fig. 8)Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.• Select desired height of cut.• Lower mower with attachment lift control.• Start mower blades by engaging attachment clutch
control.• TO STOP MOWER BLADES - disengage attachment
clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
13
ADD GASOLINE • Fill fuel tank to bottom of fi ller neck. Do not overfi ll.
Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
OPERATION
FIG. 9
TOWING CARTS AND OTHER AT TACH MENTSTow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your trac-tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
TO TRANSPORT (See Figs. 5 and 9)When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.• Raise attachment lift to highest position with at tach ment
lift control. • Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.• Do not push or tow tractor at more than two (2) MPH.• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Transmission Engaged
Transmission Disengaged
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N) position.IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PED AL IS DEPRESSED.• To restart movement, slowly release parking brake and
clutch/brake pedal.• Slowly move motion control lever to slowest setting.• Make all turns slowly.
TO START ENGINE (See Fig. 5)When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Be sure freewheel control is in the transmission en gaged
position.• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.• Place motion control lever in neutral (N) position.• Move attachment clutch to “DISENGAGED” position.• Move throttle control to fast position• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVELThe engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fi ll cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in this manual.
14
FIG. 10
MOWING TIPS• Mower should be properly leveled for best mowing per-
formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim- ming.
• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished (See Fig. 10).
OPERATION
• If grass is extremely tall, it should be mowed twice to reduce load and possible fi re hazard from dried clip- pings. Make fi rst cut relatively high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
• Always operate engine at full throttle when mow-ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se- lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.
PURGE TRANSMISSION
CAUTION: Never engage or disengage freewheel lever while the engine is run- ning.
To ensure proper operation and performance, it is rec om -mend ed that the transmission be purged before operating tractor for the fi rst time. This procedure will remove any trapped air inside the transmission which may have de- vel oped during shipping of your tractor.IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.• Place tractor safely on level surface with engine off and
parking brake set.• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in this section of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) po si tion, slowly dis-engage clutch/brake pedal.
• Move motion control lever to full forward position and hold for fi ve (5) seconds. Move lever to full reverse position and hold for fi ve (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec- tion of manual).
• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the tractor moves approximately fi ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately fi ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
• Your transmission is now purged and now ready for normal op er a tion.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:• Be sure the tractor is on level ground.• Place the motion control lever in neu tral.
Re lease the parking brake and let the clutch/brake slowly return to operating po si tion.
• Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.
15
MAINTENANCE
LUBRICATION CHART
➀FRONT WHEEL BEARING ZERK
➀FRONT WHEEL BEARING ZERK
➁ENGINE
➀SPINDLE ZERK
➀SPINDLE ZERK
➀GENERAL PURPOSE GREASE➁REFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI -CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
BEFORE EACH USE
TRACT0R
Inspect Muffler/Spark Arrester
Lubrication Chart
Check Brake Operation
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
FILL IN DATESAS YOU COMPLETEREGULAR SERVICE
MAINTENANCE SCHEDULE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
EVERY 100 HOURS
EVERY SEASON
SERVICE DATES
Check for Loose Fasteners
BEFORE STORAGE
Check Engine Oil Level
Clean Engine Cooling Fins
Sharpen/Replace Mower Blades
Check Operator Presence andROS Systems
Clean Air Screen
1 - Change more often when operating under a heavy load orin high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
ENGINE Replace Oil Filter (If equipped)
Check Transaxle Cooling
Check V-Belts
Replace Fuel Filter
3
2
2
2
2
3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
1,
1,2
2
4
5
Change Engine Oil (without oil filter) 1,2
maint_sch-tractore.R
OS
.e
GENERAL RECOMMENDATIONSThe warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.• At least once a year you should replace the spark
plug, clean or replace air fi lter, and check blades and belts for wear. A new spark plug and clean air fi lter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE• Check engine oil level.• Check brake operation.• Check tire pressure.• Check operator presence and ROS systems for proper operation.• Check for loose fasteners.
16
MAINTENANCE
BLADE REMOVAL (See Fig. 11)• Raise mower to highest position to allow access to
blades.• Remove blade bolt, lock washer and fl at washer se cur ing
blade.• Install new or resharpened blade with trailing edge up
towards deck as shown.IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.• Reassemble blade bolt, lock washer and fl at washer
in exact order as shown.• Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS.
TRAILING EDGE UP
FLAT WASHER
LOCK WASHER
BLADE
MANDRELASSEMBLY
BLADE BOLT
FIG. 11
TO SHARPEN BLADE (See Fig. 12)NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un-balanced blade will cause excessive vibration and even tual damage to mower and engine.• The blade can be sharpened with a fi le or on a grind-
ing wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
CEN TER HOLE
STAR
TRACTORAlways observe safety rules when per form ing any main- te nance.
BRAKE OPERATIONIf tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES• Maintain proper air pressure in all tires (See “PROD UCT
SPEC I FI CA TIONS” section of this man ual).• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OP-ERATION SYSTEM (ROS)Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.• The engine should not start unless the brake pedal is
fully de pressed, and the attachment clutch con trol is in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM• When the engine is running, any attempt by the op er a tor
to leave the seat without fi rst setting the parking brake should shut off the engine.
• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM• When the engine is running with the ignition switch in
the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
• When the engine is running with the ignition switch in the ROS "ON" position and the at tach ment clutch en-gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CAREFor best results mower blades must be kept sharp. Re place bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
828
ROS "ON" POSITION ENGINE "ON" POSITION(NORMAL OPERATING)
17
MAINTENANCE
V-BELTSCheck V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.
TRANSAXLE COOLINGThe transmission fan and cooling fi ns should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- si ble damage to seals, do not use high pressure water or steam to clean transaxle.• Inspect cooling fan to be sure fan blades are intact and
clean.• Inspect cooling fi ns for dirt, grass clippings and other
materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool-ing fi ns.
BLADE
CENTER HOLE
5/8" BOLT OR PIN
FIG. 12
TO CHANGE ENGINE OIL (See Figs. 13 and 14)
Determine temperature range expected before oil change. All oil must meet API service classifi cation SG-SL.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fi ll cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.• Remove yellow cap from end of drain valve and install
the drain tube onto the fi tting.
02463
CLOSED AND LOCKED POSITION
YEL LOW CAP DRAIN
TUBE
OIL DRAIN VALVE
FIG. 14
TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fl uid main te -nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.
FIG. 13
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
BATTERYYour tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALSCorrosion and dirt on the battery and terminals can cause the battery to “leak” power.• Remove terminal guard.• Disconnect BLACK battery cable fi rst then RED bat-
tery cable and remove battery from tractor.• Rinse the battery with plain water and dry.• Clean terminals and battery cable ends with wire brush
until bright.• Coat terminals with grease or petroleum jelly.• Reinstall battery (See “REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this man u al).
ENGINE
LUBRICATIONOnly use high quality detergent oil rated with API service classifi cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fi ll cap/dipstick securely each time you check the oil level.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40 80 100
-30 -20 0 20 30 40
F
C
32
-10 10
60
5W-30
SAE 30
oil_visc_chart1_e
18
MAINTENANCE
MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age.
SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 15)The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired.• With engine cool, remove fi lter and plug fuel line sec-
tions.• Place new fuel fi lter in position in fuel line with arrow
pointing towards carburetor.• Be sure there are no fuel line leaks and clamps are
properly positioned.• Immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
CLAMP
FIG. 15
CLEANING• Clean engine, battery, seat, fi nish, etc. of all foreign
matter.• Keep fi nished surfaces and wheels free of all gasoline,
oil, etc.• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans-mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers.
AIR FILTER Your engine will not run properly using a dirty air fi lter. Service air cleaner more often under dusty conditions. See Engine Manual.
ENGINE OIL FILTERReplace the engine oil fi lter every season or every other oil change if the tractor is used more than 100 hours in one year.
• Unlock drain valve by pushing inward and turning coun ter clock wise.
• To open, pull out on the drain valve. • After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the bottom fi tting of the drain valve.
• Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- u al.
• Use gauge on oil fi ll cap/dipstick for checking level. For accurate reading, insert dipstick into the tube and push down fi rmly into place before removing. Keep oil up to, but not over, the “FULL” line on dip-stick. Push dipstick down fi rmly into the tube when fi nished.
19
SERVICE AND ADJUSTMENTS
FIG. 16
TO LEVEL MOWER HOUSINGAdjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.
TRACTOR
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST -MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
RETAINER SPRINGS(BOTH SIDES)
RE TAIN ER SPRINGS(BOTH SIDES)
ELECTRIC CLUTCHPULLEY
FRONT LINK
SUS PEN SIONARMS
RETAINER SPRING
ANTI-SWAY BAR
TO REMOVE MOWER (See Fig. 16)Mower will be easier to remove from the right side of tractor.• Place attachment clutch switch in “DISENGAGED”
po si tion.• Move attachment lift lever forward to lower mower to
its lowest position.• Roll belt off electric clutch pulley.• Disconnect anti-sway bar from chassis bracket by
re mov ing re tain er spring.• Disconnect suspension arms from rear deck brackets
by removing retainer springs.• Disconnect front links from deck by removing retainer
springs.• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links.
TO INSTALL MOWER (See Fig. 16)• Raise attachment lift lever to its highest position.• Slide mower under tractor with defl ector shield to right
side of tractor.• Lower lift lever to its lowest position.• Connect front links to mower deck and secure with
retainer springs..• Connect suspension arms to rear deck brackets and
secure with retainer springs.• Connect anti-swaybar to chassis bracket and secure
with retainer spring.• Install belt into electric clutch pulley groove.
DEFLECTOR SHIELD
20FIG. 21
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 21)The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -• Remove mower from tractor (See “TO REMOVE
MOW ER” in this section of this manual).• Work belt off both mandrel pulleys and idler pulleys.• Pull belt away from mower. BELT INSTALLATION -• Install new belt in reverse order of removal.• Make sure belt is in all pulley grooves and in side all
belt guides.• Install mower in reverse order of removal instruc-
tions.
SERVICE AND ADJUSTMENTS
"D""D"
MANDREL
FIG. 19
FIG. 20
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
SUSPENSION ARM
LIFT LINK ADJUSTMENT NUT
FIG. 18
NUT "E"NUT "F"
FRONT LINKS
TRUN NION
IDLER PUL LEYSMANDREL PULLEY
MAN DRELPULLEY
FIG. 17
“A” “A”
BOTTOM EDGE OF MOWERTO GROUND
BOTTOM EDGE OF MOWERTO GROUND
GROUND LINE
SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)• Raise mower to its highest position.• At the midpoint of both sides of mower, measure height
from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link ad just ment nut on that side.
• To lower one side of mower, loosen lift link ad just ment nut on that side.
NOTE: Three full turns of adjustment nut will change mower height about 1/8".• Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its high-est position.Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.• Before making any necessary adjustments, check that
both front links are equal in length. • If links are not equal in length, adjust one link to same
length as other link.• To lower front of mower loosen nut “E” on both front
links an equal number of turns.• When distance “D” is 1/8" to 1/2" lower at front than rear,
tighten nuts “F” against trunnion on both front links.• To raise front of mower, loosen nut “F” from trunnion
on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.
• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.
• Recheck side-to-side adjustment.
21
SERVICE AND ADJUSTMENTS
TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 24)The motion control lever has been pre set at the factory and adjustment should not be necessary.• Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.• Start engine and move motion control lever until tractor
does not move forward or backward.
FIG. 22
FIG. 2301513
WITH PARKING BRAKE “ENGAGED”
JAM NUT
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST -MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-RIZED SERVICE CENTER/DEPARTMENT
OPERATING ARM
NUT “A”
TO CHECK AND ADJUST BRAKE
(See Fig. 22)Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.
If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.
TO CHECK BRAKE• Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-gage parking brake.
• Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE• Depress clutch/brake pedal all the way down and en-
gage parking brake.• Measure distance between brake operating arm and
nut “A” on brake rod.• If distance is other than 1-9/16", loosen jam nut and
turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.
• Engage transmission by placing freewheel control in “trans mis sion engaged” position.
• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than fi ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualifi ed service center.
1-9/16”
CLUTCH LOCATOR
CLUTCHWIRE HAR NESS
STATIONARYIDLER
TRANS MIS SION INPUT PULLEY
CLUTCH INGIDLER
ELECTRICCLUTCH
TO REPLACE MOTION DRIVE BELT (See Fig. 23)Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
CENTER SPANKEEPER
BELT REMOVAL -• Remove mower (See “TO RE MOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.• Disconnect clutch wire harness.• Remove clutch locator.• Remove belt from stationary idler and clutching idler.• Remove belt downward from engine pulley and around
electric clutch.• Pull belt slack toward rear of trac tor. Carefully remove
belt up wards from trans mis sion input pulley and over cooling fan blades.
• Remove belt from center span keeper and pull belt away from tractor.
BELT INSTALLATION -• Carefully work new belt down around transmission
cool ing fan and onto the input pulley.• Slide belt into the center span keeper.• Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.• Install belt through stationary idler and clutch ing
idler.• Reinstall clutch locator and tighten nut securely.• Reconnect clutch harness.• Make sure belt is in all pulley grooves and in side all
belt guides and keep ers.• Install mower (See “TO IN STALL MOWER” in this sec-
tion of manual).
22 FIG. 26
SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL FOR REPAIRS (See Fig. 25)• Block up axle securely.• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do not lose).
• Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.• Replace washers and snap retaining ring securely in
axle groove.• Replace axle cover.
FIG. 25
RE TAIN ING RING
WASH ERS
SQUARE KEY (REAR WHEEL ONLY)
AXLE COVER
WEAK OR DEADBATTERY
FULLY CHARGEDBATTERY
TO START ENGINE WITH A WEAK BATTERY (See Fig. 26)
WARNING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this man u al).If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES - • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to short against tractor chassis.
• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER - • BLACK cable fi rst from chassis and then from the fully
charged battery. • RED cable last from both batteries.
TO AD JUST STEER ING WHEEL ALIGN- MENTIf steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBERThe front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.
TRANSMISSION REMOVAL/REPLACEMENTShould your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.
ADJUSTMENT BOLT
FIG. 24
NEUTRAL LOCK GATE
MOTION CONTROL LEVER
• Hold motion control lever in that position and turn engine off.
• While holding motion control lever in place, loosen the adjustment bolt.
• Move motion control lever to the neutral (N) (lock gate) position.
• Tighten adjustment bolt securely.NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:• Loosen the adjustment bolt.• Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.• Tighten adjustment bolt securely.• Start engine and test.• If tractor still creeps, repeat above steps until satis-
fi ed.
NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
23
SERVICE AND ADJUSTMENTS
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 28)• Raise hood.• Unsnap headlight wire connector.• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.• To replace, reverse above procedure.
TO REPLACE HEADLIGHT BULB• Raise hood.• Pull bulb holder out of the hole in the backside of the
grill.• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.• Close hood.
INTERLOCKS AND RELAYSLoose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.• Check wiring. See electrical wiring diagram in the
Repair Parts section.
02778
HEADLIGHTWIRECONNECTOR
HOOD
ENGINE
TO AD JUST THROTTLE CON TROL CABLE The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec- es sary, see engine manual.
TO AD JUST CHOKE CON TROL The choke control has been preset at the factory and ad- just ment should not be necessary. If adjustment is neces-sary, see engne manual.
TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
FIG. 28
TO REPLACE FUSEReplace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
FIG. 27
02747
KEPS NUT
HEX BOLT
POSITIVE(RED)CABLE
NEGATIVE (BLACK)CABLE
REPLACING BATTERY (See Fig. 27)
WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connect-ing battery, remove metal bracelets, wristwatch bands, rings, etc.Positive terminal must be connected fi rst to prevent sparking from ac ci -den tal grounding.
• Lift hood to raised position.• Disconnect BLACK battery cable fi rst then RED battery
cable and carefully remove battery from tractor.• Install new battery with terminals in same position as
old battery.• First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
• Connect BLACK grounding cable to negative (-) ter- mi nal with remaining hex bolt and keps nut. Tighten se cure ly.
• Close hood.
TER MI NAL COVER
24
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTORRemove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.• Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).• Inspect and replace belts, if necessary (See belt re-
place ment instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Maintenance sec tion of this man ual.
• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY• Fully charge the battery for storage.• After a period of time in storage, battery may require
re charg ing.• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis- con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Mainte-nance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEMIMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.• Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-mizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OILDrain oil (with engine warm) and replace with clean en-gine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)• Remove spark plug(s).• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).• Turn ignition key to “START” position for a few seconds
to distribute oil.• Replace with new spark plug(s).
OTHER• Do not store gasoline from one season to another.• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.
25
TROUBLESHOOTING POINTS
Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean/replace air fi lter. 6. Dirty fuel fi lter. 6. Replace fuel fi lter. 7. Water in fuel. 7. Empty fuel tank and carburetor, refi ll tank with fresh gasoline and replace fuel fi lter. 8. Loose or damaged wiring. 8. Check all wiring. 9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section. 10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter. 2. Bad spark plug. 2. Replace spark plug. 3. Weak or dead battery. 3. Recharge or replace battery. 4. Dirty fuel fi lter. 4. Replace fuel fi lter. 5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank with fresh, clean gasoline. 6. Loose or damaged wiring. 6. Check all wiring. 7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section. 8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal. 2. Attachment clutch is engaged. 2. Disengage attachment clutch. 3. Weak or dead battery. 3. Recharge or replace battery. 4. Blown fuse. 4. Replace fuse. 5. Corroded battery terminals. 5. Clean battery terminals. 6. Loose or damaged wiring. 6. Check all wiring. 7. Faulty ignition switch. 7. Check/replace ignition switch. 8. Faulty solenoid or starter. 8. Check/replace solenoid or starter. 9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.start 2. Corroded battery terminals. 2. Clean battery terminals. 3. Loose or damaged wiring. 3. Check all wiring. 4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed. 2. Throttle in “CHOKE” position. 2. Adjust throttle control. 3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing. 4. Dirty air fi lter. 4. Clean/replace air fi lter. 5. Low oil level/dirty oil. 5. Check oil level/change oil. 6. Faulty spark plug. 6. Clean and regap or change spark plug. 7. Dirty fuel fi lter. 7. Replace fuel fi lter. 8. Stale or dirty fuel. 8. Empty fuel tank and refi ll tank with fresh, clean gasoline. 9. Water in fuel. 9. Empty fuel tank and carburetor, refi ll tank with fresh gasoline and replace fuel fi lter. 10. Spark plug wire loose. 10. Connect and tighten spark plug wire. 11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns. 12. Dirty/clogged muffl er. 12. Clean/replace muffl er. 13. Loose or damaged wiring. 13. Check all wiring. 14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section. 15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Bent blade mandrel. 2. Replace blade mandrel. 3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
PROBLEM CAUSE CORRECTION
26
TROUBLESHOOTING POINTS
Engine dies when 1. Reverse operation system 1. Turn ignition key totractor is shifted (ROS) is not "ON" while ROS "ON" position.into reverse mower or other attachment See Operation section. is engaged.
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/with attachment clutch department.engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Mower deck not level. 2. Level mower deck. 3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing. 4. Bent blade mandrel. 4. Replace blade mandrel. 5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt. 3. Frozen idler pulley. 3. Replace idler pulley. 4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure. 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10. Improper blades used. 10. Replace with blades listed in this manual. 11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s). 3. Faulty light switch. 3. Check/replace light switch. 4. Loose or damaged wiring. 4. Check wiring and connections. 5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery. 2. Poor cable connections. 2. Check/clean all connections. 3. Faulty regulator (if so equipped). 3. Replace regulator. 4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position. 2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt. 3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.
Engine “backfi res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speedturning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
PROBLEM CAUSE CORRECTION
27
BATTERY
FUSE
SOLENOID
A M
AMMETER(OPTIONAL)
HEADLIGHTS
CLUTCH / BRAKE(PEDAL UP)
PTO(DISENGAGED)
REVERSE SWITCH
NOT IN REVERSE
ELECTRIC CLUTCH
SEAT SWITCH(NOT OCCUPIED)
SHORTING CONNECTOR
HOURMETER
(OPTIONAL)
STARTERIG
NIT
ION
SW
ITC
H
B SM
GL A2
A1
IGNITIONUNIT
SPARK PLUGSGAP
(2 PLUGSON TWIN CYL. ENGINES)
LIGHT SW
FUELLINE
FUEL SHUT-OFFSOLENOID
RED
RED
RED
ORANGE
BROWN
RED RED
WHITE
WHITE
BLACK
GRAY
GRAY
BLACK
BLACK
BLACK
BLACK / WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
BLUE
BLUE
BLACK
(IF SO EQUIPPED)
REMOVABLECONNECTIONS
NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFFB+A1RUN/OVERRIDE
B + S + A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
NON-REMOVABLECONNECTIONS
02870
ALTERNATORYELLOW
28 VOLTS AC @ 3600 RPM(REGULATOR DISCONNECTED)
REGULATOR
CHARGING SYSTEM OUTPUT15 AMP DC @ 3600 RPM
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01SCHEMATIC
28
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01ELECTRICAL
193376 ROS
28
29
94
93
26
2442
4327
27
25
41
2727
40
33
30 92
34
50
Battery _27
8
1
91
227
D.C. AMPERES
45
22
21
4689
16
55
90
29
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01ELECTRICAL
KEY PARTNO. NO. DESCRIPTION1 532 14 49-27 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/48 532 18 64-91 Box Battery16 532 17 61-38 Switch Interlock21 532 18 37-59 Harness Socket Light 22 532 00 41-52 Bulb, Light # 115624 532 12 47-80 Cable Battery 25 532 14 61-48 Cable Battery 6 Ga. Red w/16 wire26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc28 532 14 54-91 Cable Ground 21" Blk 6 Ga.29 532 19 27-49 Switch Seat30 532 19 33-50 Switch Ign 33 532 14 04-01 Key Ign Molded Generic34 532 11 07-12 Switch Light/Reset40 532 19 33-76 Harness Ign 41 871 11 04-08 Bolt Fin Hex 1/4-20 unc x 1/242 532 13 15-63 Cover Terminal Red43 532 17 88-61 Solenoid45 532 12 28-22 Ammeter46 532 16 96-35 Hourmeter Snap-In50 532 17 46-51 Switch PTO55 817 49 05-08 Screw Thdrol 5/16-18 x 1/289 532 16 96-39 Bracket Snap-in Hourmeter90 532 18 04-49 Cover Terminal91 532 19 02-70 Cover Terminal92 532 19 34-65 Harness Pigtail Reverse Switch93 532 19 25-40 Screw Plastite 10-14 x 2.094 532 19 18-34 Module Revers ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
30
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01CHASSIS
10
214
30
277276
209
31
1
9
53278
278
209
20955
280
280
26144
26
10
209
142
209
142
58
208
13
208 11
143
60
1453737
14
14
38
38
278
39
209
2
206
74
159
chassis_elite husqy_1a
17
212
212
213
28
259
258
144
262660
217
64209
158
90
31
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01CHASSIS
KEY PART NO. NO. DESCRIPTION
1 532 17 46-19 Chassis 2 532 17 65-54 Drawbar5 532 15 52-72 Bumper Hood/Dash9 532 19 54-20 Dash 10 872 14 06-08 Bolt Carriage 3/8-16 x 111 532 17 49-96 Panel Dash Lh 13 532 17 21-06 Panel Dash Rh14 817 49 06-08 Screw Thdrol 3/8-16 x 1/217 532 18 99-77 Hood26 873 80 06-00 Nut Lock Hex W/Ins 3/8-16 unc 28 532 18 82-69 Grille/Lens Asm. (Includes Key nos. 212, 258 and 259)30 532 19 48-06 Fender Footrest31 532 13 99-76 Bracket Fender37 817 49 05-08 Screw Thdrol 6/16-18 x 1/2 TYT38 532 17 57-10 Bracket Asm Pivot Mower Rear39 532 17 47-14 Bracket Pivot Hood53 532 18 83-73 Bracet Dash LH55 532 18 83-72 Bracket Dash RH58 532 18 44-60 Duct Air60 872 14 06-06 Bolt RDHD Sqnk 3/8-16 unc x 3/464 532 17 49-97 Dash Lower STLT74 873 68 06-00 Nut Crownlock 3/8-16 unc90 532 12 43-46 Nut Self Thd Wsh - HD 1/4 Zinc142 532 17 57-02 Plate Reinforcement STLT143 532 18 66-89 Bracket Swaybar Chassis144 532 17 55-82 Bracket Footrest Step-thru145 532 15 65-24 Rod Pivot Chassis/Hood158 532 16 20-37 Bracket Parking Brake159 532 19 24-04 Cupholder206 532 17 01-65 Bolt Shoulder 5/16-18208 917 67 06-08 Screw Thdrl 3/8-16 x 1/2209 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4212 532 18 82-67 Insert Lens213 532 18 99-79 Skirt Grille LH214 532 18 99-78 Skirt Grille RH217 532 18 54-36 Console Fuel Window258 532 18 99-81 Lens RH259 532 18 99-82 Lens LH276 532 18 92-74 Bumper Hood RH277 532 18 92-75 Bumper Hood LH278 532 19 16-11 Screw 10 x 3/4 Single Lead-Hex280 817 00 06-16 Screw 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
32
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01DRIVE
29
28
30
52
32
37
53
35
55
36
62
35
36
22
34
16
1
77
77
8416
263
71
200
73 16
263
199
32
30
52
57
96
26
2519 24
2626
95
767875
74
27
26
59
61
38
41
39
569
63
6517
64
66
15
89
120
2751
48
150
151
202
49
47
50
120
81
156 16616582
168163
14112
21
8
10
83
159161
198
158
162169
197
16
drive-hydro.stlt_73
23
254
69
33
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01DRIVE
KEY PARTNO. NO. DESCRIPTION
KEY PARTNO. NO. DESCRIPTION
1 - - - - - - Transaxle Hydro Gear 314-0510 (Order Parts From Transaxle Manu-
facturer)8 532 19 25-02 Rod Shift 9 532 18 05-05 Clutch Ogura10 876 02 04-16 Pin Cotter 1/8 x 1 CAD14 810 04 04-00 Washer Lock Hvy Helical15 874 49 05-44 Bolt, Hex FLGHD 5/16-18 Gr. 516 873 80 05-00 Nut Lock Hex W/Ins 5/16-18 unc17 532 12 61-97 Washer19 873 80 06-00 Nut Lock Hex W/Wsh 3/8-16 unc21 532 14 08-45 Knob22 532 16 94-98 Rod, Brake Hydro23 532 19 07-36 Bracket Anti Rotation24 873 35 06-00 Nut25 532 10 68-88 Spring, Brake Rod26 819 13 13-16 Washer27 876 02 04-12 Pin Cotter 1/8 x 3/4 CAD.28 532 17 57-65 Rod, Parking Brake29 532 07 16-73 Cap, Parking Brake30 532 16 95-92 Bracket, Transaxle32 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/434 532 17 55-78 Shaft, Foot Pedal35 532 12 01-83 Bearing, Nylon 36 819 21 16-16 Washer37 532 12 49-63 Pin, Roll38 532 17 91-14 Pulley, Composite39 872 11 06-22 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 541 532 17 55-56 Keeper, Belt Idler47 532 12 77-83 Pulley, Idler, V-Groove48 532 15 44-07 Bellcrank Clutch Grnd Drv STL49 532 12 32-05 Retainer, Belt50 872 11 06-12 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 551 873 68 06-00 Nut Crownlock 3/8-16 unc52 873 68 05-00 Nut Crownlock 5/16-18 unc53 532 10 57-10 Link, Clutch55 532 10 57-09 Spring, Return, Clutch56 817 06 06-20 Screw 3/8-16 x 1-1/457 532 14 02-94 V-Belt, Ground Drive59 532 16 96-91 Keeper, Center Span61 817 12 06-14 Screw 3/8-16 x .87562 532 12 48-72 Cover, Pedal
63 532 17 46-07 Pulley, Engine64 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr65 810 04 07-00 Washer66 532 15 47-78 Keeper Belt Engine 69 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc71 532 16 91-83 Strap Torque Lh Hydro 73 532 16 91-82 Strap Torque Rh Hydro 74 532 13 70-57 Spacer, Axle75 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.76 812 00 00-01 E-Ring77 532 12 35-83 Key, Square78 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.81 532 16 55-96 Shaft Asm. Cross Hydro 82 532 16 57-11 Spring Torsion T/A83 819 17 12-16 Washer 17/32 x 3/4 x 16 Ga.84 532 16 95-94 Link Transaxle 89 532 19 48-10 Console, Shift95 532 17 02-01 Control Asm Bypass Hydro96 532 12 47-88 Retainer Spring 1" Zinc/Cad112 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.120 873 90 06-00 Nut Lock Flg 3/8-16 unc150 532 17 54-56 Spacer Retainer151 819 13 32-10 Washer 13/32 x 2 x 10 Ga.156 532 16 60-02 Washer Srrted 5/16 ID x 1.125158 532 16 55-89 Bracket Shift Mount159 532 18 39-00 Hub Shift161 872 14 04-06 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5162 873 68 04-00 Nut Crownlock 1/4-20 unc163 874 78 04-16 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5165 532 16 56-23 Bracket Pivot Lever166 817 49 05-10 Screw 5/16-18 x 5/8168 532 16 54-92 Bolt Shoulder 5/16-18 x .561169 532 16 55-80 Plate Fastening Lt197 532 16 96-13 Nyliner Snap-In 5/8" ID198 532 16 95-93 Washer Nyl 7/8 ID x .105199 532 16 96-12 Bolt Shoulder 5/16-18 unc200 872 14 05-08 Bolt Rdhd Sqnk 5/16-18 unc x 1202 872 11 06-14 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5254 817 00 06-16 Screw 3/8-16 x 1 263 817 00 06-12 Thdrol Screw 3/8-16 x 3/4
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
34
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01STEERING ASSEMBLY
5
5
4
3
43
9543
8
10
40
11
8
6
87
46
46
8
6
8729
88
71
17
43
91
2
686767
67
13
65
68
151515
29
29
82
38
12
39
1
37
36
37
steering_pl.lt_62
32
26
30
28
41
35
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01STEERING ASSEMBLY
KEY PARTNO. NO. DESCRIPTION
1 532 19 36-51 Wheel Steering 2 532 18 47-06 Axle Asm Cast Iron LT3 532 16 98-40 Spindle Asm LH 4 532 16 98-39 Spindle Asm RH 5 532 12 49-31 Bearing Race Thrust Harden 6 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring Klip #t5304-75 10 532 17 51-21 Link Drag 11 810 04 06-00 Washer Lock Hvy Hlcl Spr 3/812 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf 13 532 13 65-18 Spacer Brg Axle Front 15 532 14 52-12 Nut Hex Flange Lock 17 532 17 78-83 Shaft Asm Steering26 532 12 68-47 Bushing Link Drag28 819 13 14-16 Washer 13/32 x 7/8 x 16 Ga. 29 817 00 06-12 Screw 3/8-16 x .7530 876 02 04-12 Pin Cotter 1/8 x 3/432 532 19 27-57 Rod Tie 36 532 15 51-05 Bushing Strg37 532 15 29-27 Screw 38 532 19 36-52 Insert Cap Strg Wh 39 819 18 38-12 Washer 9/16 ID x 2-3/8 OD x 12 Ga.40 873 54 06-00 Crownlock nut 41 532 18 67-37 Adapter Wheel Strg.43 532 12 17-49 Washer 25/32 x 1 1/4 x 16 Ga. 46 532 12 12-32 Cap Spindle Fr Top Blk65 532 16 03-67 Spacer Brace Axle67 872 11 06-18 Bolt RDHD SQNK 3/8-16 x 2 1/471 532 17 51-46 Steering Asm68 532 16 98-27 Axle, Brace82 532 16 98-35 Bracket Susp Chassis Front87 532 17 39-66 Washer Flat .781 x 1-1/2 x .1488 532 17 51-18 Bolt Shoulder 7/16-20 unc91 532 17 55-53 Clip Steering95 532 18 89-67 Washer Harden .739 x 1.637 x 060
NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm
36
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01ENGINE
2
1
OPTIONAL EQUIPMENT
Spark Arrester
29
25
4
23
45
8
6
5
101
1310
14
38
105 105
3
81
33
37
3341112
32
31
engine-kawasaki_7
KEY PART NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:Briggs & Stratton 1-800-233-3723Kohler Co. 1-800-544-2444Tecumseh Products 1-800-558-5402Honda Engines 1-800-426-7701Kawasaki 1-949-460-5688
1 532 17 08-03 Control, Throttle/Choke2 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/23 - - - - - - - Engine Kawa Model FH430V (Order Parts from Engine Mfg.) 4 532 14 97-23 Muffl er5 532 18 14-44 Exhaust Tube LH6 532 18 14-42 Exhaust Tube RH8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems10 532 14 66-29 Shield Heat Muffl er13 - - - - - - - Muffl er Gasket (Order from Eng.
Mfgr)14 532 14 84-56 Tube Oil Drain 23 532 16 98-37 Shield, Browning/Debris Guard25 532 19 19-64 Control Choke29 532 13 71-80 Arrester, Spark31 532 17 90-22 Tank, Fuel32 532 18 18-03 Cap, Fuel33 532 12 34-87 Clamp, Hose Blk
37 532 14 21-58 Line, Fuel 38 - - - - - - - Plug Drain Oil Easy (Order from
Eng. Mfgr)41 532 13 92-77 Stem Tank Fuel45 817 00 06-12 Screw Hex Wsh Thdrol 3/8-16 x 3/481 873 51 04-00 Nut Keps Hex 1/4-20 unc101 532 18 43-62 Nut Hex Flange Toplock M8-1.25105 817 12 06-16 Screw 3/8-16 x 1112 532 12 49-52 Bushing
KEY PART NO. NO. DESCRIPTION
37
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01MOWER LIFT
36
1520
161718 20
2015
20
4
5
62
31
65
4
7
8
232425
272829
30
50
26
37
41
40
38
12
11
3132
3132
19
19
13
13
13
13
49
lift-rh.1pc.stlt_1
1 532 15 94-60 Plunger Asm.2 532 15 94-71 Shaft Asm Lift RH w/Inf 3 532 10 57-67 Pin Groove 4 812 00 00-02 E Ring #5133-625 819 21 16-21 Washer 21/32 x 1 x 21 Ga.6 532 12 01-83 Bearing Nylon Blk 629 Id 7 532 12 56-31 Grip Handle 8 532 12 45-26 Button Plunger11 532 13 98-65 Link Lift LH Fixed Length 12 532 13 98-66 Link Lift RH Fixed Length 13 532 12 46-70 Retainer Spring 15 532 17 32-88 Link Front 16 873 35 08-00 Nut Jam Hex 1/2-13 unc 17 532 17 56-89 Trunnion 18 873 80 08-00 Nut Lock W/Wsh 1/2-13 unc 19 532 13 98-68 Arm Suspension Rear20 532 16 35-52 Retainer Spring23 532 11 08-07 Nut Special24 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.
KEY PART NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
25 532 16 40-24 Spring Comp. Infi .26 532 16 94-84 Retainer Clip27 532 16 45-43 Rod Adjust Lift28 873 35 06-00 Nut Hex Jam 3/8-16 unc29 532 13 80-57 Knob Inf. 3/8-16 unc30 532 15 02-33 Trunnion Infi n Height31 532 16 98-65 Bearing Pvt Lift32 873 54 06-00 Nut Crownlock 3/8 - 2436 532 15 50-97 Pointer Height Ind.37 532 12 39-35 Plug Hole38 817 06 05-16 Screw 5/16-18 x 140 819 11 24-10 Washer 11/32 x 1-1/2 10 Ga.41 532 15 50-98 Indicator Height49 532 14 52-12 Nut Hexfl ange Lock50 532 11 04-52 Nut Push
KEY PART NO. NO. DESCRIPTION
38
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01SEAT ASSEMBLY
1 532 18 87-15 Seat2 532 14 05-51 Bracket Pivot Seat 8 7203 871 11 06-16 Bolt Fin Hex 3/8-16 unc x 14 819 13 16-10 Washer 13/32 x 1 x 10 Ga.5 532 14 50-06 Clip Push-In6 873 80 06-00 Nut Hex w/Ins. 3/8-16 unc7 532 12 41-81 Spring Seat Cprsn 2 250 Blk Zi8 817 00 06-16 Screw 3/8-16 x 1.5 Smgml9 819 13 16-14 Washer 13/32 x 1 x 14 Ga.10 532 18 24-93 Pan Seat11 532 16 63-69 Knob Seat 12 532 17 46-48 Bracket Mounting Switch
13 532 12 12-48 Bushing Snap Blk Nyl 50 Id14 872 05 04-12 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 15 532 12 12-49 Spacer Split 28x 8816 532 12 37-40 Spring Cprsn 17 532 12 39-76 Nut Lock 1/4 Lge Flg Gr. 5 Zinc21 532 17 18-52 Bolt Shoulder 5/16-18 unc22 873 80 05-00 Nut Hex Lock W/Ins 5/16-1824 819 17 19-12 Washer 17/32 x 1-3/16 x 12 Ga.25 532 12 70-18 Bolt Shoulder 5/16-18 x 62
KEY PARTNO. NO. DESCRIPTION
KEY PARTNO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
1
24
16
15
12
13
17
25
4
3
8
9
7
8
9
7
11
2
622
21
5
10
5
14
seat_lt.knob_13
39
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01DECALS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
KEY PART NO. NO. DESCRIPTION
6
2
1
5,8
4,10
3,9
11
7
WHEELS AND TIRES
KEY PART NO. NO. DESCRIPTION
KEY PART NO. NO. DESCRIPTION
10316
1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 10 62-22 Tire F T 15 x 6 0 - 6 Service4 532 05 99-04 Tube Front (Service Item Only) 5 532 13 83-36 Rim Asm 6" front Service6 532 12 49-57 Fitting Grease (Front Wheel Only) 7 532 12 49-59 Bearing Flange (Front Wheel nly) 8 532 13 83-37 Rim Asm 8" rear Service 9 532 12 20-82 Tire R T 20 x 10-8 Service 10 532 12 49-26 Tube Rear (Service Item Only) 11 532 17 50-39 Cap Axle Blk 1 50 x 1 00- - 532 14 43-34 Sealant, Tire (10 oz. Tube)
8
20
14
2
1 532 19 39-39 Decal Oper 2 532 18 92-43 Decal Dash3 532 18 89-19 Decal Hood LH 4 532 18 88-88 Decal Side Panel Logo 5 532 18 09-41 Decal Hood Cust Resp. 6 532 17 05-63 Decal Warning, Keep Hand Away7 532 19 50-88 Decal Replacement Parts8 532 17 91-28 Decal Deck "B" 42"9 532 17 23-31 Decal Fender Heavy Duty10 532 15 71-40 Decal Fender Danger E/F11 532 18 89-25 Decal Ins Strg Whl
1
14 532 16 03-96 Decal V-Belt Schematic16 532 18 89-18 Decal Hood Rh20 532 14 50-05 Decal Bat Dan/Psn- - 532 16 69-60 Decal By Pass Lt Hydro- - 532 13 83-11 Decal Handle Lift- - 532 18 82-52 Pad Footrest LH - - 532 18 82-53 Pad Footrest RH - - 532 19 67-15 Manual, Owner's (English)- - 532 19 67-16 Manual, Owner's (French)
711 4 4
6
9
5
40
1514
13
11109
8
16
68
30
313233
146
148
145
150
184
45144
54
5556
34
1
46
44
21
24
25
26
27
2
28
29
23
21
21
21
18
18
20
2
59
19
4
56
21
40
143
3640
40
159
61149
118
13621
139
2
119117
116
521
134
215
134135
136116
113
117119
118
2
140
138
113
3
12992
131130
92
42_D.elec.t-path.adjwl.stlt_3
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01MOWER DECK
132
95
94
182
91
183
132
41
TRACTOR - - MODEL NUMBER YTH1542XP (96013000101), PRODUCT NO. 960 13 00-01MOWER DECK
KEY PART NO. NO. DESCRIPTION
KEY PART NO. NO. DESCRIPTION
1 532 18 54-38 Mower Deck Assembly, 42"2 872 14 05-06 Bolt3 532 13 80-17 Bracket Asm Fr. Sway Bar 3/424 532 16 54-60 Bracket Asm Deck 42" Sway Bar5 532 12 46-70 Retainer Spring6 532 17 80-24 Bar Sway Deck8 800 85 08-57 Bolt 3/8-24 x 1.25 Gr. 8 patched9 810 03 06-00 Washer, Lock10 532 14 02-96 Washer, Hardened (The following Blades are available)11 532 13 89-71 Blade Mower 42” Hi-Lift (for bagging
and discharging)- - 532 13 41-49 Blade, Mulching 42” Std (for mulch-
ing mowers only)- - 532 13 97-75 Blade Mulching 42” Premium (For
better wear when mulching)13 532 13 76-45 Shaft As sem bly, Mandrel, Vented14 532 12 87-74 Housing, Mandrel, Vented15 532 11 04-85 Bearing, Ball, Mandrel16 532 17 44-93 Stripper, Mandrel Deck18 872 14 05-05 Bolt, Carriage 5/16-18 x 5/819 532 13 28-27 Bolt, Shoulder20 532 15 97-70 Baffl e, Vortex21 873 68 05-00 Nut23 532 17 75-63 Bracket, Defl ector Mower 42"24 532 10 53-04 Cap, Sleeve 80 x 112 Blk Mower25 532 12 37-13 Spring, Torsion, Defl ector 2 5226 532 11 04-52 Nut, Push Phos & Oil27 532 17 18-59 Shield, Defl ector 42" Blk28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.29 532 13 14-91 Rod, Hinge 42" 6 75 W/G30 532 17 39-84 Screw Thdrol 31 532 18 76-90 Washer, Spacer Mower Vented32 532 17 34-36 Pulley, Mandrel33 532 17 83-42 Nut, Toplock34 872 11 06-12 Bolt Carr SH 3/8-16 x 1-1/2 Gr.536 532 17 34-38 Pulley, Idler, Flat40 873 90 06-00 Nut Lock 3/8-1644 532 14 00-88 Guard, Mandrel, LH45 532 12 47-88 Retainer46 532 13 77-29 Screw, Thdrol 1/4-20 x 5/8 T54 532 17 85-15 Washer, Hardened55 532 15 50-46 Arm, Idler
56 532 12 20-52 Spacer, Retainer59 532 14 10-43 Guard TUV Idler61 532 17 48-82 Spring Ext Elect. Clutch68 532 17 48-83 V-Belt, 42" Mower91 532 18 05-32 Bracket Roller Nose RH92 873 80 06-00 Nut Lock Hex w/Ins 3/8-16 unc94 532 13 22-64 Roller Nose95 532 18 05-33 Bracket Roller Nose RH113 817 00 05-10 Screw 5/16-18116 532 19 34-06 Bolt, Shoulder117 532 17 48-73 Wheel, Gauge118 873 93 06-00 Nut Centerlock 3/8-16119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.129 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.130 874 78 06-16 Bolt Fin HEx 3/8-16 unc x 1 Gr. 5131 872 14 06-08 Bolt RDHD SQNK 3/8-16 unc x 1132 817 00 06-12 Screw Hexwsh Thdrol134 532 15 69-41 Pin Head Rivet135 532 15 97-65 Bracket Asm. Whl Ga. R LH136 532 15 59-86 Bar Adjusting Gauge Wheel138 532 15 97-63 Bracket Asm Whl Ga. R RH139 532 15 97-67 Bracket Asm. Whl Ga. F RH140 532 15 97-68 Bracket Asm Whl Ga. F LH143 532 15 71-09 Bracket Arm Idler 42"144 532 17 34-41 Keeper Belt 42" Clutch Cable145 532 17 34-37 Pulley Idler Flat146 532 17 34-43 Bolt Carriage Idler148 532 16 90-22 Spring Return Idler149 532 16 58-98 Retainer Spring Yellow150 819 09 12-10 Washer 9/32 x 3/4 x 10 Ga.159 872 1406-14 Bolt Rdhd Sqn 3/8-16 unc x 1-3/4182 532 17 91-26 Rod Roller Nose183 532 16 35-52 Retainer Spring184 819 13 14-10 Washer 13/32 x 7/8 x 10 Ga.- - 532 13 07-94 Mandrel Assembly (Includes Hous-
ing Shaft and Shaft Hardware Only - Pulley Not Included)
- - 532 18 54-38 Replacement Mower, Complete (Std. deck Order separately gauge
wheel componants Key Nos. 116-119)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
42
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.
1. Fold this page along dotted line indicated above.2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.3. Sight across the fold in the direction of hill slope you want to measure.4. Compare the angle of the fold with the slope of the hill.
43
SECTION 1: LIMITED WARRANTY
Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held prod uct.
3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)
2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks, and ground engaging commercial equipment.
2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com -mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.
Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-fessional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use.
Batteries have a one-year prorated limited warranty with 100% replacement during the fi rst 6 months.
90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as oth-erwise provided herein.
Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fi t of the protective apparel/boot is not covered under warranty.
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.
SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.
SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY
The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of pur- chase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war- ranty should be sent to the manufacturer; and (5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer.
SECTION 4: EXCEPTIONS AND LIMITATIONS
This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc- tion sheet furnished by Husqvarna; (3)Alterations or modifi cations that change the intended use of the product or affects the product’s per- formance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: (4)Additional damage to parts or components due to continued use occurring after any of the above.
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD UCTS.
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
SECTION 5: CUSTOMER RESPONSIBILITIES
The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.
SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION
It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.
To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.
HUSQVARNA 7349 Statesville RoadCharlotte, NC 28269
531 83 81-23 2002
WARRANTY STATEMENT
532 19 67-15 01.11.05 TR Printed in U.S.A.