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Omron's 3D-SJI For Efficient Manufacturing of High-quality Products VT-S730 NEW VERTICAL START UP Best Quality @ the Minimum Q cost! STABLE INSPECTION PCB Inspection System VT-S730
Omron's 3D-SJIFor Efficient Manufacturing of High-quality Products
VT-S730
N E W
VE
RT
ICA
L S
TA
RT
UP
Best Quality @ the Minimum Q cost!
STABLE INSPECTION
PCB Inspection SystemVT-S730
Omron's 3D-SJI*
Improvement Cycle for High-quality Product ManufacturingThe efficient improvement cycle
ensuring the output of high-quality
products promotes the "minimization of
quality costs".
This can further intensify the environ-
ment for quality improvement initiatives.
Conventional
Eva
lua
tion
/Ins
pe
ction
cos
t
Evaluation/inspection cost reduction
Automatic program
Tuning-lessVertical startup
Loss cost reduction
Loss/risk control cost
Prevention cost
Tuning to counter production inconsistenciesSkilled manual setup·Quality criteria·Logic selection·Color/inspection area settings
VT-S SeriesRealize quality control to create high-quality products
Detect Define
Quality Quantification
by 3D-SJI(Solder Joint Inspection)
Quality Management in compliance with international standards*
* ISO/TS16949, IPC-A610 Class 3, etc
Best Quality @ the Minimum Q cost!
Diagnose
Lead posture
Solder shape
Land position
* Solder Joint Inspection
For Efficient Manufacturing of High-quality Products
Ensure constrain-
free design to
meet the needs of
the market for
compact size and
lightweight
Initiatives for quality
control based on the
same criteria between
mother and satellite
factories
Diagnose
Process Control
v-CA Visual Check Assistant Terminal
v-DB
Post-Reflow Inspection System
VT-S730
X-Ray Inspection System
VT-X700
Quality control during the PCB production process and
efforts in process improvement with the post-reflow
quality as the starting point are possible.
Quality Management System Q-up Navi
• Quality/production control screen
• Analysis function
Supports 3D model display
• Process comparison Patent No.3994925
v-CA v-TSQ-up Navi
* v-DB compatibility with the X700 is currently under development.
v-TS Teaching Terminal
Solder Print Inspection System
(CKD)
Post-Mount Inspection System
VT-S500
Def ine
Pass rates and real fault rates can be checked in real time to swiftly manage quality issues.
Shows real faults and false alarms in Pareto chart
Technologies Supporting 3D-SJI Patent Pending
Auto Generation of Inspection ProgramsThe vertical startup of inspection programs is possible thanks to the combination
of the Color Highlight TM 3D shape reconstruction and phase-shift principle.
Land extraction
Automatically extracts land positions
from a bare board; which makes operator
need only check whether the individual
window settings are correct or not.
Generation of component body windows
The use of height data eliminates the
need of component color tuning,
generating component body windows.
Quality control criteria can be directly set
thanks to quantified solder shape data.
* Requires post-reflow PCB and mount data.
STEP1 STEP2
Uses an optimal principle enabling a stable inspection of the
reflection surface such as a solder joint.
Color Highlight TM
3D Shape Reconstruction
Suitable for inspecting diffusing surfaces such as component bodies and leads.
Defects characteristic to component posture (lifted, tilted, etc.) can be easily detected.
Phase Shift Inspection Principle
Omron's Unique Technology
New
Land/component extraction
Fillet width
Fillet height
Fillet length
Lead posture
Solder shape
Land position
Detect
Threshold settings
STEP3
Fillet width
Fillet length
Fillet height
Omron's 3D-SJI can detect
"Wettability error" with No lead lifting
Quantitative Inspection
Stable Inspection
Solder and component shapes can be measured
Correctable even by the unit of the screen
Quantitatively detects
the shape difference
[NG][OK]
Land position recognition and correction are performed for each individual image screen,
enabling the detection of warped or expanded/contracted PCBs
Oblique viewing camera incorporated
Secondary reflection image example
Conventional system
VT-S730
Oblique viewDirect view
* Light reflection on adjacent components or solders
Reduces the secondary reflection*
and shadow interference Enables detecting solders under the
components, which is physically unde-
tectable from direct view
Hardware configuration
Outer dimensions
Weight
Power supply
Line height
Air supply pressure
Supported PCB size
Thickness
Clearance
Height measurement range
1100(W)×1470(D)×1500(H)mm
Approx. 800kg
200 to 240 VAC (single phase), voltage fluctuation range ±10%
900±20mm
0.3~0.6MPa
50(W)×50(D)~510(W)×460(D)mm
0.4~4mm
Above PCB: 40mm; Below PCB: 40mm
25mm
Functional specifications
Providing global intensive service and support
Omron Group engineers provide direct support via its extensive network spanning
more than 30 countries (excluding South America and some European countries).
We have delivered over 3,500 units to customers in the world's automobile industry
Europe Region
UK
Germany
France
Hungary
Spain
Romania
Italy
Portugal
Netherlands
Asia/Pacific Region
Singapore
Thailand
Malaysia
Indonesia
India
Philippines
Vietnam
North/Central America Region
US
Canada
Mexico
South America Region
Brazil
Argentina
Japan(HQ)
Korea
China Region
China
Taiwan
This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that theuser must understand and accept before purchase, including information on warranty, limitations of liability, and precautions.This product may cause interference if used in residential areas.
EUROPECHINA
ASIA/PACIFIC
JAPAN
AMERICAS
OMRON CANADA, INC. • HEAD OFFICEToronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com
OMRON ELECTRONICS DE MEXICO • HEAD OFFICEMéxico DF • 52.55.59.01.43.00 • 01-800-226-6766 • [email protected]
OMRON ELECTRONICS DE MEXICO • SALES OFFICEApodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • [email protected]
OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICESão Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br
OMRON ARGENTINA • SALES OFFICECono Sur • 54.11.4783.5300
OMRON CHILE • SALES OFFICESantiago • 56.9.9917.3920
OTHER OMRON LATIN AMERICA SALES54.11.4783.5300
OMRON EuROpE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • inspection.omron.eu
Q325-E1-01 09/14 Note: Specifications are subject to change. © 2014 Omron Electronics LLC Printed in U.S.A.
Printed on recycled paper.
OMRON AuTOMATION AND SAFETY • THE AMERICAS HEADQuARTERS • Hoffman Estates, IL USA • 847.843.7900 • 800.556.6766 • inspection.omron.us
