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Page 1: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene
Page 2: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Introduction

Cumapol, company introduction

Current activities

Future plans

M. Brons - March 2015

Page 3: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Introduction

Marco Brons

10 years Akzo Nobel

10 years Wellman PET Resins

Introduction EcoClear, bottle-to-bottle rPET in 1997

Cumapol is founded in 2007

M. Brons - March 2015

Page 4: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Production facility

Cumapol took over the former Akzo/Wellman PET production plant in Emmen, the Netherlands in 2010.

M. Brons - March 2015

Page 5: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Solid State Polymerization

Toll conversion with the Continuous Solid State Polymerizationunits for the polyester industry.

2 Continuous Lines with a capacity of 75 tons/day each

Batch size > 100 ton

Off spec < 1%

M. Brons - March 2015

Page 6: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

EFSA positive scientific opinion

In 2013 Cumapol received the positive scientific opinion of EFSA for the Bottle-to-bottle process.

M. Brons - March 2015

Page 7: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Extrusion & compounding

In 2013 Cumapol invested in extrusion capacity and

started the production of mechanically recycled PET.

Capacity: max. 48 tons/day

M. Brons - March 2015

Page 8: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Owners/Partners

United Polymer Trading (UPT)

DuFor Resins

M. Brons - March 2015

Page 9: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Products

Bottle to Bottle, high clarity, IV 0.80

Bottle to strapping, green, IV 0.95

Custom Made Polyesters

M. Brons - March 2015

Page 10: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Why doing business with Cumapol?

Virgin quality standard background

Very robust cleaning efficiency

One of the highest line capacities (30kton/year) in Europe for rPET

Fully automated processes

Custom made polyesters

M. Brons - March 2015

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The ultimate goal

To demonstrate the transition of

Linear PET production facility to

Circular PET production facility

M. Brons - March 2015

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Transition – step 1

Market trend:

Increase of collecting rate of good quality PET

Cumapol’s solution:

Increase of extrusion capacity to balance extrusion and SSP capacity at

30.000 ton/year

M. Brons - March 2015

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PET

Mechanical Recycling

PTA/MEGBTX PET

Consumer

Waste CollectionSorting

MecanicalRecycling

M. Brons - March 2015

Page 14: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Transition – step 1

Mechanical recycling

M. Brons - March 2015

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Transition – step 2

Market trend:

increase of collecting rate of bad quality PET

Increase of collection of colored and barrier modified PET

Increase of collection of other polyester products

Cumapol’s solution:

Chemical recycling

M. Brons - March 2015

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PET

Chemical recycling

PTA/MEGBTX PET

Consumer

Waste CollectionSorting

MecanicalRecyclingPurified

BHET

De-Polymerization

PTA/MEG

M. Brons - March 2015

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Chemical recycling process

Glycolysis in existing esterification reactor of first line

Purification:

Filtration at < 20 micron

Color removal

Polymerization in second, revamped line

Planning: operational in 2017 at 25 kton/year

M. Brons - March 2015

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Transition – step 2

Mechanical recycling

Chemical recycling

M. Brons - March 2015

Page 19: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Transition – step 3

Market trend:

The need to create circular economy

The need to prevent usage of fossil sources

Cumapol’s solution:

Cooperation with bioBTX to develop 100% biobased PET from biomass

M. Brons - March 2015

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PET

Biobased PET

PTA/MEGBTX PET

Consumer

Waste CollectionSorting

MecanicalRecyclingPurified

BHET

De-Polymerization

Wood waste

CatalystPyrolisis

PTA/MEGBTX

M. Brons - March 2015

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100% Biobased PET growth expectation

M. Brons - March 2015

Source: Grand View Research

Kto

n/y

ear

Page 22: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

100% Biobased PET process – BioPET100

Corporation between bioBTX and Cumapol

Patented process for the catalyzed pyrolysis of biomass (e.g. wood) generating a mixture of Benzene, Toluene and Xylenes (BTX).

Separation and purification of pX and conversion to bioPTA

Conversion of bioPTA with bioMEG to BioPET100

First grams BioPET100 are produced!

Planning: pilot plant being operational in 2016

M. Brons - March 2015

Page 23: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Transition – step 3

Mechanical recycling

Chemical recycling

Biobased PET

M. Brons - March 2015

Page 24: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Transition – step 4

Market trend:

Increased collection of mixed plastic and laminates

Cumapol’s solution:

Promising results with mixed plastics in the bioBTX process

M. Brons - March 2015

Page 25: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

PET

Sustainability in the PET chain

PTA/MEGBTX PET

Consumer

Waste CollectionSorting

MecanicalRecyclingPurified

BHET

De-Polymerization

Wood waste

CatalystPyrolisis

Mioxed plastic

waste

PTA/MEGBTX

M. Brons - March 2015

Page 26: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

Transition – step 4

Mechanical recycling

Chemical recycling

Biobased PET

Mixed Plastics

M. Brons - March 2015

Page 27: Omzetanalyse DuFor Resins - greenpac.eugreenpac.eu/wp-content/uploads/2015/03/20150310-Cumapol... · Why doing business with Cumapol? ... generating a mixture of Benzene, Toluene

CO2 footprint & LCA

Fossil based PET bottles vs Sustainable PET Bottle

Deposit bottle with 80% recyling rate

First CO2 footprint indicative values are calculated

Complete LCA will be calculated in the coming months

M. Brons - March 2015

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CO2 footprint

M. Brons - March 2015

0

0,5

1

1,5

2

2,5

0

10

20

30

40

50

60

70

80

90

100

Bottle 1 Bottle 2 Bottle 3 Bottle 4

Bottle composition in % & Carbon footprint in kg CO2/kg PET

Fossil based PET Mechanical recycled PET Chemical recycled PET

Biobased PET, Biomass 1 Biobased PET, Biomass 2 CO2 footprint

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Thank you for your attention

M. Brons - March 2015


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