© Siemens AG 2015 All rights reserved. siemens.com/emo
On the way to Industrie 4.0 –
Digitalization in Machine Tool Manufacturing Joachim Zoll | Head of Machine Tools Systems | Siemens AG
© Siemens AG 2015 All rights reserved.
The main challenges and drivers in the industrial environment
• Shorter
innovation cycles
• More complex products
• Greater data volumes
Shorten time
to market
• Individualized mass
production
• Volatile markets
• High productivity
Increase
flexibility
• Energy efficiency
and resource efficiency
are critical competition
factors
Boost
efficiency
© Siemens AG 2015 All rights reserved.
Agenda
What‘s happening within the process chain?
What‘s happening at the machine?
What‘s happening between the machines and above the floor level?
What‘s happening inside the machine?
What‘s happening next to the machine?
© Siemens AG 2015 All rights reserved.
What‘s happening within the process chain?
Machine tool manufacturer | Integrated Engineering
Increase
flexibility
Boost
efficiency
Shorten
time to market
Increase
flexibility
Shorten
time to market
Boost
efficiency
© Siemens AG 2015 All rights reserved.
Detailed Design
Integrated Engineering
Concept Design System
Engineering
… reduces time from the idea to the finished machine
Virtual
Commis-
sioning
Commis-
sioning
Concepts
Automation
Electrics
Mechanics Requirements
time
Time saving
© Siemens AG 2015 All rights reserved.
Increase
flexibility
Boost
efficiency
Shorten
time to market
The main challenges and drivers in the industrial environment
Increase
flexibility
Boost
efficiency
Shorten
time to market
Machine tool user | CAD/CAM-CNC process chain
© Siemens AG 2015 All rights reserved.
CAD/CAM-CNC process chain
• Do the NC programs run without collision?
• Does the program syntax contain any errors?
• How long takes the machining process on the machine?
• How can I save as much time as possible when testing
new part programs?
Virtual Physical
Real
Work Piece Production
Manufacturing
Engineering
Part
Design Commissioning of work piece
© Siemens AG 2015 All rights reserved.
Optimized CAD/CAM-CNC process chain with a virtual machine
Real
work piece Production
Manufacturing
Engineering
Part
Design
Virtual Physical
Commissioning of work piece
virtual real
© Siemens AG 2015 All rights reserved.
What‘s happening at the machine?
Machine tool user | smart operation
Increase
flexibility
Boost
efficiency
Shorten
time to market
Increase
flexibility
Boost
efficiency
© Siemens AG 2015 All rights reserved.
smart operation
Modern touch technologies
and intelligent structures
make work quicker at the
machine
The operator can see all
job-related data on the CNC screen
Job and machine
status always at
hand on your
smart phone or
tablet
Keep machine
runtime on high
level!
1:1 programming
offline system by
machine operator
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smartIT
Order
Drawing
Data sheet
…
Data sheet
…
Drawing
© Siemens AG 2015 All rights reserved.
What‘s happening between the machines and above the floor level?
Increase
flexibility
Boost
efficiency
Shorten
time to market
Machine tool user | digitalization in production networks
Increase
flexibility
Boost
efficiency
Shorten
time to market
© Siemens AG 2015 All rights reserved.
SINUMERIK Integrate
© Siemens AG 2015 All rights reserved.
What‘s happening next to the machine?
Machine tool user | robot integration/handling
Increase
flexibility
Boost
efficiency
Shorten
time to market
Increase
flexibility
© Siemens AG 2015 All rights reserved.
Robots for loading and unloading
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Robots for handling and machining
Fun
ctio
nal sco
pe
Degree of Integration
• Complete operation and
programming with
SINUMERIK Operate
• Connection on PLC level
SINUMERIK Integrate
Run MyRobot /Handling
PLC command level
• Connection on motion control
level
• Path planning with SINUMERIK
• All programming methods
• Digital twin with NX and VNCK
SINUMERIK Integrate
Run MyRobot /Machining
Motion control level
• Standard connection
• Interface diagnosis
SINUMERIK Integrate
Run MyRobot /EasyConnect
PLC I/O level
© Siemens AG 2015 All rights reserved.
What‘s happening inside the machine
Increase
flexibility
Boost
efficiency
Shorten
time to market
Boost
efficiency
Machine tool user | machining technology – 4 axes turning
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Balanced cutting (4-axis roughing)
© Siemens AG 2015 All rights reserved.
What‘s happening inside the machine
Machine tool user | machining technology – Top Surface
Increase
flexibility
Boost
efficiency
Shorten
time to market
Boost
efficiency
© Siemens AG 2015 All rights reserved.
Top Surface
With Top Surface Without Top Surface
© Siemens AG 2015 All rights reserved.
What‘s happening inside the machine
Machine tool user | machining technology – Additive Manufacturing
Increase
flexibility
Boost
efficiency
Shorten
time to market
Increase
flexibility
Boost
efficiency
Shorten
time to market
© Siemens AG 2015 All rights reserved.
Additive Manufacturing
We supply PLM software
to design & simulate
parts & production
We automate machines
& enable line integration
Our factories manufacture
products with AM
Our technology experts
evaluate materials
& develop processes
High demand for
AM machines at Siemens factories
Manufacturing
Operations
Management Panel
Control,
Drives
& Motors
I/O
I/O
© Siemens AG 2015 All rights reserved.
Technology Session | SINUMERIK Applications live
• smart
operation
• smartOperate:
New operator
concepts with touch
technologies
• smartIT:
All order documents
on the machine
• smartMobile:
Retrieve the order
status, etc. via mobile
devices
• Technology
(Milling)
• Safe retraction and
retrace support with
Retract
• Ensure the machining
quality
• Paperless
manufacturing
• User-friendly operation
and programming with
SINUMERIK Operate
• Integrated
Engineering
• Integrated machine
development –
from the mechatronic
concept design
through to virtual
commissioning
•
• Robot
integration
• Integration of a Kuka
handling robot in a
3-channel turning
machine from Biglia
• Digitalization in
production networks
• Integrated process
chain with
SINUMERIK Integrate
and PLM solutions
from the shopflor up to
the MES level
© Siemens AG 2015 All rights reserved.
Thank you! Joachim Zoll | Head of Machine Tools Systems | Siemens AG