Onan Generator Set for Marine - Cruisers Forum

Parts Manual

Onan Generator Set for Marine

MDKD (Spec A−D)

EnglishOriginal Instructions 9-2017 0981−0222 (Issue 2)

SAFETY PREC,AUIKN’W3The fcdlowmg symbols are LJsed in C)nan rnarmak TOai’?~l

LIsf?rs to the polen[$ally dangerous Condit!cms !fda!wti 10

rnam[enance of lhe equIpmer!! and repiacemen! N paris

Please mad and observe.

This syrnboj warm d imrnedifirehazards which will result in severe

personal injury or death.

MODELIDENTIF!CATION%wad mm m delay in Ming yourpartsKMW. alwaysgwe Me MODEL, SPEC NO., and SERIAL M3. from the

Onan narnep!ate.

Fm handy reference. inser! your nameplate information

in the spaces Mow:

. . .“..,.... . ,,..-,,-----Mcxxt, mm swic NO ““

,.,.,,.-.-,.-,- .. ..--—-...—....”— —.-,.....-

This symbol refers to a hazard ori.!!w-w~l “ fma e practice which can resultin persona/ injury or product or property damage.

PRODUCT SAFETY PRECAUTIONS. .. . ..—-.—

pwm’wqContact with USED ENGINE OILS has beer? ider?fifie”dby a Unifed States federal ag!?rt:y wxf

,,!

some USA Wife agencies as causing CANCER or REPRODUCTIVE TOXIC/TM When checking or

changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact

the mea oil. ,! ,,

pAwAFiiiq ~ ~~ ~. .. . -—,-..

Contact with ASBESTOS has been identified by a United States fecfera/ agency and some USA

state agencies as causing CANCER or I?EPRODUCTWE TOXIC/TY When hand/lng engh?e

gaskets take a~inecessary precautions not to ingest, breathe or conPact the dust from the

gaskets! Use adequate ventilation and wear protective gloves, masks and clothing].- ....—-.. ..- ..

~AWAFINiiUGl....-..-—Cor?fact with f3ENZ/iUE amf MAC). found in g?solitie, fue/ additives and so)vents has been

identifhxf by a Uhitecf States federal agency and some USA agencies as catqing CA’NC~R or : ~‘‘IIFffWROIWCT@E TOXICITY’. When dhecking! @iming ix adding gtisoline’ and fpef a@l@es; o~ ~: : ~~ ~I

Wng solvents take all necessary precau$iom nat to ingestr brpaifw #h@fqrbe$ or kc?~tict thq ~,’:

liqWs. We adequate ventilation and wear protective gkwes, masks and clothlngl ~,,Redistribution or publication of this documentby any means, is strictly prohibited.

.

.

,

Theee typical illustratims am sukjact to chamge md mfkxt only tha ?attmt r8place-mnt pertw arran~emerw. The ft@ht ad Left side of t$w Sat am detemined by FACK!4G theerigine end [Front) of the S@.

Mm 1~ Rmmi

6.5 i4Mik*/~ 6.s00 WATTS 8.0 mKD-*/w $,000 WATTS

$%-4

*-

K+-

vOitI#@3 -8 fO~hJW-d61 i*tt8r dH$i$Mti-.Specificatim -r: W@mr 1 is Stmdard. all othere indicato variatiow.Soecificatim !.ekter: k.etter edvencas (A to B. B toC, dmc) with IWdOr

Redistribution or publication of this documentby any means, is strictly prohibited.

Boxa Control 4TBracket. Adjusting 36Bracket. Lifting - Cylinder Head BBracket. Lifting - Generator Adapter 15Bracket. Mounting - Solenoid 31Bracket. Mounting - Heat Exchanger 3$Bracket. Pan - D6ip 54Bracket. Stop Lever 3%8racket@ Support - Overspeed Contact &

‘switch 32Breaker. Circuit 485uShing, ~~@QVB ii

Cap. Radiator ‘2aChannel. Rubber 3$Clamp, !ieat Exchanger 3SGtutch. Starter 16Cock. Main 3%Cock. Valve 13Coil. Field - starteP 16Collet, Spring 5control 4$Control. Idle - $i;vernor 31cooling system~over+, Cylinder Head 4tkwer ; Mounting Hole - Fuel p~mP 2:3

1, Cover. Thermostat 42: CrmhGafae 7

Crianke+hafi $Crosed Pip* - iron 1Scup, Pickup - Oil 13Cup. Sealing - Cylinder Block ?Cup. Sealing - Cylinder Head 6

Elbow. PiPe - Street, 90” 13,14

27

Gasket . Gvlindev Slock 7Gasket. Cvlinder Head @Gasket. Exhaust - #$anifald 21Gasket. Governor - style I 12Gear. Rina 15Gearcase. Style I & 11 12Generator 51Governor 30Grosma? 3S,53.61,4?Guard, SeIt 36Guide. Oil Indicator 13Guide. Valve - inlet & Exhauat 6

Harries@, Wiring - Engine to ControlHarnese. Mir$ng - Remote Control

Pane 1 57.5$!Head, Cylinder 6f!ea~er. Engine {,~;~] 43Holder. BearingHolder, Fuse 34Holder, Lever - Govevnor ~0Holder. weight 23Housing. Central - Sp@ed 32Housina. Drive End - Starter 16Houein6, Gen and Controliiousing. Oil Fill 12Houeing, Thermostat 42Hose, Exhaust 19Hoee, Overflow S8Hose , Rubber - Preformed

Joint. 8all 33

54

39

Kit, Replacement - pumP ASSV 29

Lever.” Contro~ - Speed 32Lever. Drive - starter 16Lever. Governor 30Levee. Step 31Line, Fuel - Flexible 14,27Line. Fuel - lnJectic?n 1?L+ner, Cvlinder 7

Manifold. Inlet and Exhaust 21Meter, Cond$tion - ~a~tcry 56,

M,Met*r, Totalizing -,Tlme,~otint. ‘Vibration ~~.6@ I ~Muffler, Exhaust ,,’

$Joxzle<r Injection - Fuel 1“1,18

O-Ring, Gesrcass 12.13

pan. orin SS.66

34

Part; oil- 13Panel. Control - Rsmote (Basic] S7Panel , Control - Remote (Osluxa) S8Pin. Piston 9Pin, Straight - Headleae 23


P!ate, Mountina - fuel Filter 27Plate. Mouatina - Fuel PLUW 27Plate, Retaining 11,23PIWJ, GIOW {12 w] 17Plug, Pipe - Socket Orive 12,42Paint, Cemtact - Electrical 33Pulley. Alternator 3SPulley, Water Pump 41Pump, Fuel - Electrical 2?Pump, Injaction - Components 24Pump. Injection - Fuel 23Pump, Oil TPwnp. Water - Enqine 41Pump. Water - Raw 39Pump, Mater - Raw - Comwnent~ 4Q

Regulator, Voltage 34.MRelay 4SRetainer, Ball - Ctivernar 23Retainer. Spring 5Ring, Retaining 11,1$.23‘?ina Set, Piston QRody Gonnectintj $Rod, i%JSh 11Roiler 23Rotor 5X

Saddle, Mounting - Control 47Sea!, Oil - Crankshaft 10,U2Sender, Pressure (El) 14.15Senaev, Temperature - Engine Coolant {E2] $$ipi~~ Assembly, Fuel 23

%k3r Arm S*IIU1 <, n.Shield. Breather 4Shim, Cylinder Head 6Shim. [n.iection Nozzle M

:,

Tank. RecQvew 59rappet 21.24Tee. ?ioa 43Tee. Pipe- Brass 14Tee. Pipe - Iron 15Thermostat 42Tube, Exhaust - Outlet 21

Valve. Cock 13 ,’Valve. Exhaust 5 1,Valve, Inlet 5Vaive. Relief - Preseure 12Valve. Relief - Vacuum IS

Wight, Governor (includes pivot Pin$l 23


Vaiilw cower and E$reather

1,,,

‘.,

3---fiil*

IS 24

,,

REF mmOEsatsmoi!w- WRT

m. w.

IwN Q&Mt.

QTY’O

10 MM-2268 tu 183”23$4 2,1, 1B5-228Q

2 MS-22173 185-22904 185-2291S 185-20936, ‘18S-23d97’ 185-2287 ~8 ,l%p-2230,9’ l@5-2232

,,

1’1331

1213

5$8-0449 1503”1321 1

!MM402 : ‘:’M&m”,,

,’

,’

1,11’1’1,

,’Redistribution or publication of this documentby any means, is strictly prohibited.

Raker MVl

1’

23

PARTNO.

W-229218s.2179165-2164165=2U721$!3+073j$l!bm?oWMQ38aWtM062FM% ~~MW4!063W3.5-24Q7165+408

art’.USED

33

6

w-w

PARTQESC%WT?ON


R& PART QTVNo. No. WED

1 185-24142 la!i-23613 185-2399

211

4 185-23675 185-’2381

PARTllEsoRIPTnM

Bracket, LiftingStudScrew, Cap - Hex Head with

Lockwasher {MS x 1.25 x 16mm)Nut, Hex (M8 x 1.25)Washer, Lock - Spring (?48)Head, CylinderHead, Gylinde~ ~Cup: Sealing ! ~ ICup, S&ali~g IPlugl Pipe -~ocket 13rive

II

6

REFNo.

Rfwfm.

QTYUSED

,’

,,

11 185-2068 (hide, V81Ve Ir!16t12 185-2069 : Guide, Valve - Lxhaust

13 185-2053 12 $01’t. Hex - Cylinder Head

14 185-2052 2 Stud15 185-2054 2 Nut, Hex16 185-2056 1 Gasket, Cy’linder Head

6 185-20~$$hiq ~

‘? NFs ~Sender, Temperature - EngineCoolan~ (EZ) ~~ ,~

8 185-2413,9 185-2411

Combvsti,on !h~mb+r ,1 I,, ,,,~~ 10 ‘185+218s

,,,,1’ ,’,! ‘,,,

‘,

!,

l,’,,

~’,,,:,,,1

,,

,’ ,,

17 185-2057 218 193-031fl, ‘1

II19 185-+47?: I

,,,,,,, ‘1

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PARTQESCRIPTIffl


Cylinder EWdC & OiI Purmp

—22

4

REF. PART QTY,

NO. NO. USED

! 165-2001 1

2 NFS3 185-2355 3

4 185-23565 185.2411 ;

6 IES-2412 1

7 185-2166 6

8 185-22X3 3

9 185-2234lQ 185-23N :’

11 77!j-0072 2’

12 18$2115 2

13 185-209414 1$5-2007 :

PARTOESCRIPTIO’N

CrankcaseBlockPIU9. Expansionpiu9. ExpansionCUP. SeahngCUP. SealingPlugPlugPlug,Pin, Straight, Headiess ,pin, Waight. Headle$~Pin, HOIIOWpin. WNIOWLiner, C@~n~er

maw

REF. PART Ow. PART

NO. No. USED OESCR#PT!?3N

15 185”2095 t O-Ring

16 185+?176 1 Plate, 60w

17 185-217~ Gaskel

10 ;85-2389 : Screw. Cap - Hex Head1M6 x 1 x 18MM)

185-22~ 1 Pl;g..kierr

$ 185-2155 1 Pump. CM

21 185-2156 1 Gasket

22 185-2~~ 4 *IL Hex w~t~ l.mkwas~er

23 185-2337 1 cock. D@n

24 185;2293 1 Gear. Onve - CM Pump

‘ 25 ~185-2352 1 Key ;’

26 185-2365 ~ 1NUi. Hex [IMIQ x j ‘~)

,?7 185-2382 1; Washerl Lock:- S/Xing4(MlO)

2fs W-2313 1 Kit. Gasket ~,,

1 !’

,,


crankshaft & Pistcm

5#

8‘“< x

\ ?1

14

,’

1’,,

.

,,Redistribution or publication of this documentby any means, is strictly prohibited.

REF P#&T QwU8Eo

11

11k

333

222

2221

No+ No.

Plstorl 16 185”2250 %mcer. SleeveO-R ingBearing. C~ankshaft

Standa~d0.2sm UndersizeO.&ran Undersize

Bearing SetStandardt).2KIn Undersize0.4srm Undersize

Bearing, ThrustStandard0.2mm OversizeO.* Oversize

Bearing, Thru6tStandard0.2mn Oversize0.4sun Oversize

Sleeve. Crankshaft

.i185-2434 n Standard [S1 & 3 Cylinders 17 185-2348

only} 18* 0.5nm Oversize {S1 &3 1s5’”2020

Cy?indera Only) 185-2024~ Standard (S2 Cylin$er OnlY) 185-2025

O.*Oversize ~&2 Cylinder 19185-202 L

2

2

:

33363

36

3331

111

185-2435

i85-242818%2429

only)Ring Sst

Standard0.5sm Oversize

Pin. PistonRing, RetainingRod. ConnectingRodBaaring. SleeveBolt, Hex - Rod Cap13earing Set

Standard0.21mn Undersizet).4mm Undersize

CrankshaftCrankshaftPlugGearKeySllnger, Oil

185-2026185-2027

20185”202218S-202BM5-2029

2185-2010185-2011185-20K185-2016185-.2012IWS185-201’/185--2018

3456

:9

21185-2023185-203018S-2031

22 185-?033185-2013185-2019185-2014185-2041NFSNFS185-2043185-2353185-2087

Note - Governor variations within models:Style I has a flyball type system; StVle 11has a flyweight type svstem. (See the GearcaseIllustration for visual external differences.and the Fuel System - Injection Pump for in-ternal differences )

10111213M15

Redistribution or publication of this document by any means, is strictly prohibited.

hbh 13eaw’hgHOME-

PARTNQ.

1 185-20352 NFS3 NFS4 185-20375 185-20396 185-2036? 18S-22548 185-21279 18!3-2390

QTYUSED

1

6611

;

‘8

r 16

—---15

PARTDESCRIPTION

,,

REF PARTw. No.

,,:,

,!

QTY PARTQE$GRIPTMM

Holder, Bearirq - Main, RearHolder, Bearing - Half, UpnerHolder, Bearing - Half, LNerBolt, HexRetaine:, Bolt/Nu’cGasketCover Plate - BearingGaeketScrew, Cap - Hex Head with

Lockwaehpr (Mfi x 1 x 20nq)Screw, Ci3p - Hex Head with

Lockwasher (M6 x 1 x 25mm]

RI

11 185-205512 185-203413 NFS14 PdF515 185-203816 185-204017 185-221318 NFS19 NFS

1 Seal, Oil - Crankshaft, Rear1 Holder, tiearinq - Main, Center

Holder, Bearing - Half, UoDerHolder, 8earina - Half, Lower

2 Bolt, Hex2 Retainer. Bolt/Nut1 HO1der,

Hn 1der,Holder,


REF PARTNo. No.

12456?8

J

185-2075185-20’?4185-20&2185-2190185-2086185-2353185-2084185-2369185-2387

QTY P#RTUSED DESCRIPTION

6 Tappet6 Rod, push

Camshaft: Plug1 Gear1 Key1 Plate, Retaining1 Ring, Retaining2 screw, Cap - Hex Head with

Lockwasher (146 x 1 x 14mm)

11

REF PART $’YDNo. m.

185-2042 1NFS185-204% 2185-2046 1185-2Q4~ 1185-2045 1185-2044185-2388 :

Pml’i’HCRIPTI~

GearGearBushing, SleeveSpacerSpacer:~~ Retaining

Screw, Cap. - Hex Head witi~Lockwasher (M6 x 1 x 161mn)


6\

#’-

REF. PART OTY. PARTNO. No. USED DESCFttPTION

185-2051 1 Geatcase {Style 1Governor); 185-2430 Gearcase (Style II Governor)3 185-2189 ; Plug. Pipe - Socket Drive4 185-2374 3 O-Ring5 18s-2102 1 Pin. Straight6 185-2058 1 Gasket7 185-2395 7 Screw, Cap - Hex Heacf with

Lockwasher {M6 x 1 x 80MM)a 18$2396 5 Scre’w, Cap - Hex Head wilh

Lockwasher (M6 x 1 x 65MM)

-.

,,

REF. PART CITY.No. No. USED

14 185-2157 115 NFS“16 785-2372 1

.“

17 185-2153 11’n8 185-2104

185-2105X 75G1OO421 185-238022 ?85-229623 185-2309

9 185-2$97 1 Screw, (lip - Hex HMJd with ~~ IEY5-2394

PARTOESCRIPTION

Vahn. Relief - PressureValve0-Rin~

2

Plate. ~over (Style I Gov.)Gasket {Style \ Gov.)SIud

Gasket

25 IW.239?

2% ‘!6’5-2093~.y

165-2%9


3“-

1

REFNo.

PART QTYFlu. USED

I 185-2281 12 185-22123 185--2226 1:4 185-2380 15 185-2220 16 185-2399 1

PART REF PART f#-Yo PARTDE6CRIPTXLM m. ND. ,. DE$CRIPTIUi

Panr Oil 14 185-2211 z Bracket, Oil Indicator GuideGasket 15 185-2400 1 iicrew, Cap - Hex Head withBolt. Hex with Lockwasher Lockwa6her (?48 x 1.25 x 18mmWasher, Lock”- SDrinq (M6) 16 185-2366 1 Nut, Ilox (M8’x 1.25)hp. Pickup - Oil 17 185-2377 3 Washer, Flat (MB)Screw, Cap - Hex Head with 18 503-0197 1 ClamP, hrwe

Lockwasher (M8 x 1.25 x 16mm) 19 503-0891 Hose , ?;ubber7 185-2371 1 O-R i ng 20 123-1628 i $@acer

8 185-2209 1 Ipdidator, pi] Level ~ 21 505-0N35’ ‘1 Nioplk, Half - Used Bqinn;nq,,,,,,:~!f~+p~, 9 504-0092 1 Cock, Vaive, {used throuqh’ hloye~ber 1984~ ; ~

,, $ ‘~!, November 1?84) 22 S04-003CJ ,1 Valve’, ,Cqck - Used Beqiqning“ ~ ‘11,1, 1,,,,,/.,,,,’ 10 $05-0120 ~ ,1 Elbdw. PiDe - Street, 90” ,, November 1984

11 185-2210 1 Gu’ide, Oil Indicator 23 5+35-0101 1 Nipole, Close -.Used ~ ;

12 185-2410 2 Gasket Bi?$inninq Hovernber ,1984

13 800-2036 2 SC!-*!+. ~gg - ;dey. Head

(M6 x i x 30111111:)

kl,,


Oil Pressure Switches

fiiirk-4L–A

REF PARTNO. NO.

1 501-00052 505-00493 309-0159

4

,s

193-0244193-0404

Mm’ REF PART QIY PARTDE6cRIPTIm W. M. DESCRIPTION

Line, Fuel - Flexible 8 856-0023 1 Waeht!r. Lock - 11 (7/161’]Elbow, Pipe - Street. 90” 9 502-0005 1 Ei!ww. Pipe -- 90”. BrassSwitch, Pressure (S6) 10 Elbow, Pipe - Street, 90”

(Power Latch) 505-0049 1 Wed throuqh February 1884Sender, Pressure - 0+1 (El) 505-1342 1 Med 8eqinning March 1$64

(Not Used On All Applications)Single PoleDouble Pole

Switch, Pressure (S1)(Sh+down)Single Polef)oubl~ Pole

Tee. Pipe - Brass (1/8] {NotUsed On All Applications]

Tee, Pipe - Brass (1/8)

Stud. solenoid z Stop: solenoid, stop1 6qll, Joint

,1 ~ Ball, Joirit,, 2 ~ S&r’ew, Rw (#lo-a2 x A+”)

2 Nut (#10-~2)‘2 Nut, Tkippdt (1/4-28]2 Waeher; LQCk - Elr (#lo}

,,

,!,,

,1


io

REF PART QTYNO. yz USED

12

PNiT REF PAR? QTYDESCRIPTION MO. MO* WED

Flywheel [Inclwdez! Gear Ring) 11 185-2314 1Flywheel 12 185-2219 1Gear. Ring 13 403-2214 1

1 185-2308 12 NFS3 185-21704 18S-2301 :5 185-2218’ 1B 185-2417: : 1

‘~ ‘,’!”“, 7 7’?5-0072 ~ ~,, ,,,, !,, ;:, 8’ 1$5~217$ ‘8

“,,1 9 lm@al16 1

10 185’-2404 2

GasketPlate, Locking - Bolt/Nut!301t, EYe (Used Through SPeC


Starter - Exploded View

PARTDESCRIPTION

REF. PARY OTY. PART

NO. NO. USED DESCRIPTION

14 185-211? 1 Solenoid75 185-2331 1 (jOtier, Plunger

16 185-2323 1 Insula!or. Terminal1 Ring. Relainin9

REF. PART QTY.

NO. NO. USED~ 185-2116 12 ?8s-2322 13 18s-2321 1

Starter (12VDCJ (Complete)coil, FieldArmatureClutchHousing, Drive EndBushing, SleeVe

17 185-211118 165-219519 185-233220 18S-233323 18S-232522 185-232423 7Ei5-232824 185-2383

25 1s2334

i 185-2319 15 185-2118 16 185-229!5 1

1!’ 7 185?2335 1’,,, :: 6 t 85+232~ 1:

,9 18!S2327 f10 ‘18+2119 ~*1 185-2329 1,12’ 1$$-2330 4,

13 385-2320 ?

1 spa~er, Sleeve


Ii

Glow Plug & Injection Nozzles

{““x++\“%.*.: ./’“~>

.““--%

REF PART QTY PARTNo. No. USED DESCRIPTION

1 185-2436

2 185-2436

3 185-22944 185-21595 18!5-2160

1 Nozzle, Injection - Fuel(See Separate Page forComponents)

2 Nozzle, Injection - Fuel(See Separate Page forComponents)

3 Gasket1 Line, Fuel - Injection1 Line. Fuel - In.iection

REF PARTNO. NO.

8 185-23459 185-2385

10 185-228911 185-217212 185-243713 502-088614 ,502-0175

QTYWED

PARTOESGRIPTION

2 Scr&, Machine - Pan Herdwith Lockwashe~(EISX .8x2@ms)

3 Plug,-Glow (12VOC)2 Lead, Electrical

Tube, Fuel - Overflow:, Elbti, Tube to Pipe, 90”1 Adapter, Pi@e - Hex (Used

Beginning Olovernber, 1984)l,’ ,,,,,

I

,!


Injedhm thzzie - CmpOnents

7

,,

,,PARINOm

PARTolWMxIPYMx4


Marine Exhaust system

f?-’---3

ri

.

%-=

f!!+(:”

11’

@

<

v

A

PARI’WHXW’TW4

,,

,,

,’


Inlet/Exhaust Nlanlfold

#3

‘,

,J


Manifold

REF PARTNO. No.

REF PARTm. m.

QTY PARTDE8GRIPTION

i Mm- 2380 ~~~~a ~~~ - ~~~ ~~ad with

Lockwaeher (M x 1 x 20m]Boit, HexBolt, HexWasher. Lock - Sorina (?46)Manifold. InletGasketGasKetScrew, Taooina - Hex Washer

Head {$6”32 x 3:8”;{Standard Coolpci On?vl

Switch, Tiwmnostatic - HialhExhaust iem.wratww(Standard Caoled CMlvl

Ca~. Radiator (7 lb!Screw, Se}f-iackinq - Hex

Washer Head (1/4-20 x 3!4”)

12 850-004013

Ri5-2003155-2316

14 ;54-2455K M4-245916 154-2456l’? 860-200718 850-200619 MM-2475

8 Washer. Lock - Sprina (1/4”)Tube. Exhaust

Standard Cooled UnitsKeel Cooled Units

GssketPlate. .odGasketNut. tbx ft46]Washer. Lock -- .?mrim IM6)Manifold. Exhaust - Water

CooledstudGasketHoso [2’) (Keel Cooiina On!vlPiuq, CUD (1--1/2:’) [Useu attor

June i9$9\

2 185-22!533 185-22254 850--20065 185-23076 185-21297 185-2130$ 815”-0504

9 309-0?95 20 520-203623, M5-213122 503-027623 517’-0142iO 130-2760-01

11 821-0$31.5

,,

,,8,,,,,,,

,,

,,


Fuel Sysb’n -Injection PIJmp & LMveshaft

\

25

,,1’

,,,

,!


REF PARTNo. w.

1 185-2221

2 185-22233 185-2402

4 185-21065 185-23676 185-23817 185-2083

8 18!5-2446

91011121314151617181:,,..,202122

185-2316185-2158185-2354185-2162185-2163185-2164185-2357185-2165185-2358185-Fa69813--2315185-2370185-2085185-2386

QTY PARTWED DEsmiwi$3N

1

42

2221

1

111111

3017

:

:2

Pump. Injection - Fuel (SeeSeparate Page for Components]

Shim (0.15nnn)Screw, Cao - Hex Head with

Lockwasher (M8 x 1.25 x 22mm]Stud (M8 X 1.2!5)Nut, Hex (M8 x 1.25)Washer, Lock - Spring (M8)

*Shaft Assembly, Fuel (Style IGovernor)

*.Shaft Assembly, Fuel (Style11 Governor)

Bearing, 8allGearKevRetainer, Ball - GovernorRing, RetainingRace, 8all – GovernorBallRing, RetainingBal 1Ring, RetainingBearing, 8allRing, RetainingPlate, RetainingScrew, Cap - Hex Head with

itEF PARTNO. No.

23 185-2418

24 185-212525 185-235926 750-100427 185-238028 185-244829 185-244330 NFS31 185-245232 815-2454

33 185-245334 185-244935 185-245136 185-245037 185-2447

QTY~~Q

1

122212222

11111

PART0E8CRIPTION

Lockwasher (M5 x 1 x 12mnCover. Fuel Pump Mounting

HoleGasketStud (M6 X 1 X 161mI)Nut, Hex (M6 x IiWasher, Lock - Spring (M6)GearRollerPin, Straight - HaadedPint, Straight - Headlesstiei9ht, Governor (Includes

Pivot Pins)Holder, WeightS 1eeveCol larWasher. ThrustBearing, Ball

* Note - Governor variations within models:Style I has a flyball type system; Style 11has a flyweight type system. (See the GearcaseIllustration for visual external differences,and the Fuel System - Injection Pump for in-ternal differences.)


REF PARTNO. M).

1 tiFS2 OJFS3 NFS4 NFS

QTYUSED

lnjeciicm I%m.p- Components

PARTDESCRIPTION

Housing, PumpPlunger, l)el ivery ValveValve, DeliverySpring

3 GasketConnector, Fuel Line

5 185-2196

REF PART QTYNo. No. USED

14 w%15 NFS16 NFS17 ?ws18 185-2197 219 NFfi

and 20 185-231d21 NFS ‘22 NFS ~23 MS

’24 %Ffi25 185-2415

24

StI im

PARToE$CRIpT~oN

Shaft, Fuel ControlSleeve, Fuel ControlVent, Air



REF PA%Trm. M3.

-P#W’LESCRIPT10F4

REF PARTNo. NO.

C& PARTOESCRIPTX(W

1 149-19452 502-00333 149-19444 502-0281

S 502-00976 502-00587 502-08868 349-19329 502-0003

10 S02-0041

Lifie, FuelAdapter, Pipe - HexLine, FuelAdapter. Pipe - Hex with

Reatrictor PlugAdapter, Pipe - HexPipe, T*eElbow, Tube to Pipe - 90”Lipe, FuelAdapter, Pipe - HexPipe, Elbow - Street, 90°,

f)rassNut. Self-Locking - Hex

Washer Head (5/lu-18)Plug, Pipe - Square Socket

DriveFilter/Separator. Fuel -

Pres’&ur~ Type (See Separate(Wxip fop Components)

Without Electric FuelHeater and Bowl Heater

With Electric Fuel Heater

14 149-192215 815-0600

Spacer, Filter - FuelScrew, Cap - Hex Head

(MICIX 1.25x25mm)Washer, Lock - Spring (M1O)Plate, Mounting -- Fuel FilteNut, Self-locking - Hex

Washer Head (1/4-20)Pump, Fuel - Elect$ic (12,V0

Filter, Pump- FuelGasket, Cover - Fuel Pump

Washer, Lock - EIT (1/4)Screw, Cap - Hex Head

(M1OX 1.25 X 16mm)Washer, Lock - Spring (M1O)Plate, Mcmnting - Fuel Pump

16 8!30-201017 $49-192018 870-0212

19 149-182820 149-144521 149-144622 856-000623 815-0586

11 870-0257

12 50!5-018024 850-201025 149-1921

13

149-1908-94

149-1908-06and Bowl Heater

‘,

‘1


Fuel/Water Separator

+“. ,’,. :S! ,. ,.;”:~. ,. ., ... ..“- .: .* .”:’&”” “y: ,.

‘4

\

1

,:II”

,!l’) ,,


QTYWEo

PARTOES$#tIPTION

PARTNo.

QW mmUSED OEscRIP?’IOM

“HEF PARTm. lm.

8 149-2045

9 149-1971

10

149-1972149-2048

11 149-2044

12

149-1978149-1970

13 149-2047

Fi}:s-/Separator, FuelComplete ~ProsaureAppliwaticwls)

Without Fuel and BowlHsaters

With Fwal and Bow? HeatersBowl,, Metal - Replacement

(Inc’!’ucies seals. Plugs. andQr=”n ~=-~Y)

Drain Atmamblv (Includeslmub id seal)

Elamsnt. Filter (IncludesO-Rhtg %al] (2 Micron)

P#~~ePipa - Square Socket

Seal Kit, Separator -Fuel/Water (Includes allO-Ring Seals and Plunger)

Alarm/Tight - Water Sensor(Rectangu Iar)

Alarm/Tight - Water Sensor(Round)

12 volt IIC ~24 VoltOC :

Probe Assambly (Ink?udes’Connector and O+lng Sea )

Heater Assem~ly (IncludesMetal Bwl)

12 volt DC2-4 volt Oc

Replacement Kit - Pump(Includes Knob, Shaft.Plunger. Ball and Ring)(The only way to get areplacement knob!)

149-1908-04

a 149-1914-04

4 502-0180

?5 %49-1949 Heed Asaambly, Replacsmant(Includes Vent Plug, O-RingSeals. Pump Aazembly andTube)

Plug, Vent [Includes Seal)6 149-1952

,’


3 185-2261

i8

‘,

,,

REF PARTM). No.

13 185-216614 7i8-loo6

QTYUSw

11

ShaftScrew,

‘PARTDE$$CRIPTION

Cap - Hex heaa(M5 X .5 X 16mm)

15 185-2379 1 Washer, Lock - Spring (M5)16 185-2167 1 Holder, Lever - Governor17 185-2173 1 Bolt, Hex18 185-2392 2 Screw, Cap - Hex Heaa with

Lockwasher (M6 x 1 x 28mtn)


!I!$?z?r1I

WY P–MT fJTY PART REF PART QTY PART

?m. w. USED OESCRIPTKIN NO. No. WED DESCRIPTION

1 815-0181 2 Scre~, “~appin$ - Hex Head 20 185-2462 ‘1~ Lever, Stop, (.Includes(#10-32 X 1/2”) Marked *)

2 115-0025 1 Nut, tiex (1/4-28 UNF) 21 185-2257 ‘1 ‘Cover3 150-1991 Bracket, Stop Lever 22 Ws *Shafta 150-1995 ; Ball Joint (1/4-28 UNF] 23 NFS *Lever5 520-0939 1 Stud (1/4-28 X 1-1/2” L.G) 24 185-2347 1 *0-Rinq6 1.50-1733 1 Ball Joint (1/4-28 UNF) 185-2461 1 Seal, -Oil7 813-0i02 2 Scr_zw, Machine - Round Head 25 185-2351 1 ‘Pin, Spring

(,#10-32 X 5/8’1) 26 185-2342 1 Bolt, Hex8 8’?0-0131 y Nut, Hex with ET Lockwasher 27 750-1004 1 Nut, Hex (MG x 1)

(#lo-32) 28 185-2114 1 Gasket9 856-0003 2 Washer, Lock - EIT (#IO] 29 185-2389 4 Screw, Cap - Hex Head

10 307-2546 1 Solenoid, Electric (12 VDC.) Lockwasher (M6 x 1 x11 ~~~-1992 1 Bracket, Solenoid Mounting 32 185-2400 4 Screw, Cap - Hex Head12 Control. Idle - Governor Lockwasher (M8 x 1.25 x-ltlmm)

800-2057 ‘2 Screw, Hex ikiaci (M8 x 1,25 X


,’

3

%s-1ss$

R&f Mm,M). MJ,

~ QTVMm ~ 0E8CH!IW,,’

!1’1’”:’ $CreW. Adjusting

185-2260 1 ~ Style I,185-’2438 1

Z 185-2248* Style II

Nut, HexY 185-2284 ; Seal, Oil4 185-2282 1,5 185-2283

Cap Nut!1 Caci

$ 185-2264‘? 185-2187

Lever, control - Speed:’ Key

8 18!5-2373 1 O-Ring9 i85-23~6 1

k~ 185-2364Washer, Flat (M6)

211 ~85-2169

Nut. Hex (Me x 1)

32 185-2263Bearing, Sleeve

: Housing, Control - Speed%3 ,k8Sr21$$I L : @ske,t

QTYi@Eo

1’ 3

1,,!

Rw PART ~No. No, ,,

kmp%ar;1,14 18!5-23$0 ‘Scrw. Cap - Hei H&j,,

Lookwasl+r (M6 x 1 x15 185:2105 116 75O-1OO4

stud

17 185-2380~ut, Hex (M6 x I.)Washer) Lock - Spring

18 815-064919 185-243g

8CDYt,Hex - Lever StopBolt, Hex - Lever StOP

with20inm)

(MB)

* Note - Governor variations withh models~Style I has a’ flyball type system; Style 11has a flyweight typa systti.

(See the Gearc,aseIllustratim for vi,sual exterqai dif$ereqced.apd the Fuel Syst~ -

il~j~tiqn ?~p~far~ternal differences.1 ,,, 1,in-~”,,

.,

h


,,

QTY PARTREF PARTw. No.

REF PART QTYW. WO. WEO(km OESCRIPTIffl

2 Screw. Self-lockina - Hex 7 a5w?OOfJ 1Wash& Head (1/4-% Jc3/4’”) 8 8S6”OO08

2 Nut, Self-1ocking - MUX $ s26-alli3 ;

1 821-0015

2 %70-0212150-0717800-2044 :3 150-2011

4 853-00135 150-2009

1213

%50-200$ 21s0-2010 1

,,


,,. ”..’

.’

r?-“~!

R& mmm, m.

2 185-2424a

338- l@25-01m-la25-92

$ 131’o-ootia$ Wi-’Mm2

34

PARTMf3mmmm




MY PAWm. MO.

13

/

/o

:,,

$-Y.

6

‘,I

,,,,

!&t. Hex (M6 x 1.25]washer. Flat (m)PulleyScrewe Cep - HSH Head

(M6x 1,X 12mm)Plate. Locking - $olt/Nutwasher, Flat (M8]Guard,. 6eltO&it,.’ Drive ~

,’

,,


Ntematm’ “ C(mpom?nis

15

1 185-22662 185-22693 185-22674 185-22705 185-22466 185-22458 185-2183

,’

,,

,PARTDESCRIPTION

Alternator (12 VDC)PulleyRotorSpacer, SleeveBearing, BallShaft. Rotor

REF PARTNO. NO.

10 185-226811 185-224612 185-2249

Screw: Machine - Round Head,Cross-Recessed l)r,ive, withI.ockwasher ~

Statcir ,;‘1’,, ,,,

185-2271185-2171185-2181185-21d6,l@5-2285i

,’

QTV PARTUSED DESCRIPTION

Housing, Alternator: Bearing, Ball1 Screw, Machine - Round Head -

Cross-Recessed Orive. with


Cooling System

.,.

,.,

38


QTY PARTUSED DESCRIPTION

System

PARTDESC4tIPTION

REF PARTNO. No.

4

21

2

221~4

1

1

11

1

1

Nut, Self-1ocking - HexWasher Head (1/4-20)

Clamp, Exchanger - HeatExchanger, Heat (Includes

Parts Marked *) (UsedBeginnirtg October 1983)

*Screw, Cap - Hex Head, Brass(5/16-16x 12’1)

*Cover, End*Gasket*Pencil,Zinc

Channel, Rubber

1 503-0189 142 503-1284 13 185-24(M3 4

Clamp, HoseHose, Rubber - PreformedScrew, Cap - Hex Head with

Lockwasher (?48 x 1.25 x 18m)Pump, Water (See Separate

Page For Components)GasketHose, Rubber - PreformedTube, Water - PreformedHose, Rubber - PreformedHose, Rubber - PreformedAdapter, P~pe to HoseScrew, Machine - Pan Head

with ET Lockwasher(#10-24 X 1/2”)

Clamp, LoopTube, Water - Preformed

(Used beginning October 1983)Hose, Rubber - Preformed

(Used beginning October 1983)Hose, Rubber - Preformed

(Standard Cooled Only)Hose, Rubber - Preformed

(Standard Cooled Only)Screw, Self-locking - Hex

Washer Head (1/4-20 x 1/2”)

21 870-0212

22 130-063223 130-2343

4 132-0277 1.

S 185-2120 16 503-1267 17 130-2372 18 503-1269 1,,9 503-1270 1lfj 5~2-0978 111 822-2067 2

13 332-1024 216 130-2426 1

24 815-0300

25 ,130-103126 130-095927 130-134128 508-102S$29 815-0586 Screw, Cap - Hex Head

(M1O X 1.25 X 16mm)Bracket, Mounting - Heat

Exchanger8racket, Mounting - Heat

ExchangerCock, OrainTube, Water - Preformed

(Used thrcugh September 1983Hose, Rubber - Preformed

(Used through September 1983Exchanger, Heat (Includes

30 130-2331

31 130-2332

17 503-1331 1

18 503-1266 1

32 504-000333 130-2371

34 503-131419 503-1265 1

35 #Parts-Marked *) ’(Usedthrough September ,1983)

,,

* Parts included in Heat Exchahger.

# This part no longer available, for replacementorder Water Tube 130-2426, Hose 503-1331 andHeat Exchanger 130-2343.


Water Pump - Components

,,,’

:’1,,

,,!,

,,,,,

,,

REF PARTNO. NO.

PARTNo.

132-0316k32-0315132-0313132-0314

,,

QTY ~PARTUSEO DESCRIPTION

PARTDESCRIPTION

QTYUSED

11

REFNo.

132-02771 132-0282

2 132-0281

,’

3 *Impe 1ler: *Gaska t

Pump, Water

(Includes Impe~l~””Replacement Kit

, Gasket, 5Cam, and Screw) 6

Overhaul Kit, Pump(Includes Parts Marked *)

* - Parts Included in Pump Overhaul Kit.

4er1 Cover1 *Screw, Nylok

,!

40


ci419

Typewritten Text

Old Type 509-0522 New

ci419

Typewritten Text

Old Type 132-0519 New

1,

Water Pump

REF PARTNO. NO.

1 185-22362 NFS3 185-22434 18S-2244

,5 $85-2237‘6 185-22~2

7 185-22398 185-2241,,

PARTI)ESCRIPTION

Pump, MaterHousing. Pumpflange, Pump ShaftShaft with Beari,ngSealImpeller i

Adapter, HoseGdskat

RET Wwm, NO.

9 185-236310 750-KW11 185-23#12 185-225113 085:235314 ‘185-2088M @5-220716 MM-2275


CbQml$jSysh?m“rMm’msat & slowing

‘1

%$

,,

‘,,,

REF MRTMD. Ml.

4 18S-23$0!3 7S0-10046 1%5-23807 185-2239B 18S-23Q0

‘9 ; i8s-2240

Ii’ ,!l,, ,!;“, ,

Ii,

Qw PARTUSED OHMXIPTKN

,,

42


Ef!gine Heater

WEF ?MTm. N?J.

i!,3‘4,

nw w#mm. M$.

$1’&

43Redistribution or publication of this documentby any means, is strictly prohibited.

\ .

COnkd

22

39

21

/

,:

‘1

44


,, ,, WY PAMT QT%’m. WJ. USED::

i

33$3-’’2274-01 133%-22!74-02 1338-2486 1

2 821-0(904 2

3 30’?-1886 14 :;)!-1886$3 ~2;-0303 i

9 307-1617 1

10 332-1G64 ~11 815-0544 4

13 821–0004 7

15 305-0688 1

812-0071 4

853-0003 416 332-2605 11? 812-0070 4

18 870-0183 4

,— ,.r 19 315-0386,.,, ,, 1

[,,..., : ,.,. 20 31.5-CK3$I 1

21 812-0063 2

22 870-0183 2

23 332-1655 124 301-371925 815-0544 ;

26 518-0437 127 301-8454 128 193-0352 129 193-0351 1

30 302--1641 1302-0270 1526-0049 36871-0010 6

31 302-0885 1815-0544 2

870-0183 2

32 320-1139 1

33 320-1140 2

34 308-0778 ~ 1

i’km?ess. wiring- control(Includes K13, K14 Relays)Used without S4 (Overspeed)Used witi”~ S4 [Overspeed)2 Pole without S4 (Overspeed)

Screw, Self-1ocking - HexWasher Head (#10-32 x 5/16”)

Relay {K13)Relay (K14)Screw, Self-1ocking - Hex

Washer Head (1/4-20 x 1/2”)Solenoid, Electric - 12 VDC

(Kll)Lug, Termifial - Right AngleScrew, Machine - Round Head

Cross-Recessed Drive with ITLockwasher (t$6-32 x 1/2”)

Board, Circuit - Printer(Engine Monitor) (All)

Screw, Self-locking - HexWasher l-lead [#10-32 x 5/16”)

Screw,’Machine - Round Head(#6-32 X 1-1/2”)

Washer, Lock - ET (#6)Jumper, TerminalScrew, Machine - Round Head

(#6-32 X 1-1/4’1)Nut, Hex - with ET Lockwasher

(#6-32)Transformer, Voltage Ref

(T21)Reactor (CMR21)Screw, Machine - Round tiead

($6-32 X 1/2”)Nut, Hex - with ET Lockwasher

(#6-32]Block, Terminal (TB21)Panel, Mounting - RegulatorScrew, Machine - Round Head

Cross-Recessed Drive withIT Lockwasher (#6-32 x 1/2”)

Clip, HolddownTray, Control - Relay MountingGauge, Pressure - Oil (M12)Gauge, Temperature - Coolant

(M13)Voltmeter - 12 VDC (M14)

Clamp, MountingWasher, Flat (#10)Nut, Hex (#10-32)

Meter, Totalizing - Time (Mll)Screw, Machine - Round Head

Cross-Recessed Drive withIT LockWasher (#6-32 x 1/2”)

Nut, Hex - with ET Lockwasher(#6-32)

Breaker, Circuit - 1/2 Amp,50 V(JC (CB12)

Breaker, Circuit - 15 Amp,32 VDC, 125 VAC (GB1l, 13)

Switch, Rocker - Preheat (S12)Switch, Rocker - Start/Stop

(s11)Breaker, Circuit - 3 Amp,

250 VAC [CB21)Panels (See Control Box

Assembly Figure forIdentification)

Box, Control (See Control BoxAssembly Figure forIdentification)

REF PARTRIO. NO.

39 305-0?03

40

315-0!572315-0583

41 821-0003

37

38

39 305-0703

40

315-0572315-0583

41 821-0003

42 332-2370

43 815-0346

44 305-0696

45 304-0776

46 812-0090

47 508-0015

48 304-0580

49 871-0016

50 856-0006

51 526-0052

52’ 821-0012

53 308-0779

308-084354 850-004055 526-001856 308-0827

57 308-0826W 301-948459 98-5496

60 98-5497

61 98-510462 323-$32563 323-1200

QTYWm)

~

112

1

11.2

2

1

1

1

i

2

1

3

2

4

1

1

FMKTDEnIPTIm

Suppressor, Voltage (RV21) -Single Phase Sets

Transformer, VoltageRegulating (T2L) - SinglePhase Sets

60 Hz50 Hz

Screw, Self-1ocking - tiexWasher Head (1/4-20 x 1/2”)

Pa/tels (See Control BoxAssembly Figure farIdentification)

Box, Grxrtrol (See Control 80XAssembly Figure forIdentification]

Suppressor, Voltage (RV21) -Single Phase Sets

Transformer, VoltageRegulating (T21) - SinglePhase Sets

60 Hz

50 HzScrew, Self-’locking - Hex

Washer Head (1/4-20 x 1/2”) -Single Phase Sets

Standoff, Insulating - Hex(TB21,22) - Single Phase Sets

Screw, Machine - Round HeadBrass with IT Lockwasher($10-32 x4/8’;) - SinglePhase Sets)

Rect’fier. Bridge (CR21) -Single Phase Sets

Resistor, Fixed (RI) 5 Ohm10 Watt [Part of Engirle toControl Wiring Harness) -Manual Start Sets

Screii, Nachine - tiound Head(#8-32 x 2-1/4”) - ManualStart Sets

Washer, Flat - Fiber (#S) -Manual Start Sets

Plate, Insulating - ManualStart Sets

Nut, Hex - Brass - ManualStart Sets (1/4-20)

Washer, Lock - EIT (1/4) -Manual Stdrt Sets

Washer, Flat - Brass (1/4”)Manual Star*t Sets

Screw, Self-Locking - HexWac+her Head (1/4-20 x 1-1/8”)- Manual Wart Sets

Switch, Selector (S11} -Manual Start Sets

KeyWasher. Lock (1/4)Washer. Flat (1/4)Switch, Start/Run/Stop -

Remote UnitsSwitch, Preheat -- Remote UnitsPanel, Remote - Remote UnitsDecal, Panel (Front) -

Remote UnitsK)ecal, Park] (Rqar) -

Remote Units ;Decal, Panel - pCCap, C:onr)ectorTerminal, Female


Ckmh-d flux Assembly

Redistribution or publication of this documentby any means, is strictly prohibited.46

38

REF PARTNO. NO.

2 301-844’?3 870-03984

301-8445

301-8569

5

319-0202

319-0203

301-8451

301-8452

QTYUSED

16

16

1

1

1

2

1

1

mm’DE8(XIPTION

Screw. SelF-lisckincj - HexWasher Head (1/4-20 x 5/8”)

Cover, ControlNut, Retaining (#10-32)Panel, Control - Generator

Without H91e for CircuitBreaker

With HQle for GircuitBreaker

Panel, Control - EngineManual Start Sets

With Holes for TimeTotalizing Meter,Selector Switch andRound Circuit Breaker

With Ho?es for ThreeGauges, Time TotalizingMeter, Selector Switchand Round Circuit Breaker

Remote Start SetsWith HQles for Two

Switches, RectangularCircuit Breaker, TimeTotalizing Meter andRound Circuit Breaker

With Holes for ThreeGauges, Two Switches.Rectangular CircuitBreaker, Time TotalfzingMeter and Round CircuitBreaker

REF PARTI@. No.

6 301-84507 821-0014

8 402-00789 815-0236

10 800-002S

14 508-0117

15 301-845316 301-644617 301-863419 821-0009

PARTDE8CRIPTIN

Panel. EndScrew, Self-1ocking - Hex

Washer Head (5/16-18 x 1/2”)Mount, VibrationScrew. Tapping - Hex Washer

Head (5/16-18 x 5/81’) or useScrew, Self-1ocking - Hex

Washer Head (5/16-18 x 5/8”)Masher. LQCk - Eli [5/16”]Strap, Graund - ElectricalGcummet (2-1/84’ ID X 2-7/8’t

~)

Grommet (1-1/8” ID X 1-3/81’00]

Box. ControlSaddle. Vaunting - ControiSupport, SaddleScrew, Self-Locking - Hex

Washer Head (1,/4-20 x 3/6”)


,’

,!

,,

p~~ QTY PhR’TM.’ USED OESCWFTIO

‘,,!

1’

‘4QTY Mm’9RKitI@TIUN

,,

RiFNo.

821-0005 ’11 Screw, Self-1ocking - hexWasher Head [#10-32 x 1/2”)

870-0398 6 Nutr Retaining (*1O-32)812-0063 AR Screw, Machine - Round Head

Breaker circuit

301””84473

:1 Pale

320-1255 1 70 Amp2 Pole

320-1247 1 40 Amp

301-’944$7 517’-0015

1’

,,

48


,!

I,,

,,,,,,

I

49


NY PART QTY PARTUSED OESCRIPTIOM

Assembly

REF PARTNO. No.

20 718-1036

21 850-200822 526-0115

23

201-3131

201-3130

HO. No.

Screw. Cap - Hex l-lead(?46X 1.25 X 2omm]

Washer, Lock - Spring (.M8)Washer, Flat (11/32” ID x

11/16” 00 X 1/16’1 THK)Rotor Assembly, Gen (Includes

Parts Marked *)6.0 thru 8.0 kW, Code 18

(Extended Stack)6.0 thru 8.0 kW, Codes 3C,

53C, 18.518, iR*~ltt vex - Slotted - Grade 8

(3/8-16 x 3/4”)‘iasher, Flat (3/8”)*Disk, Drive‘Bearing, Ball*Nut, Self-?ocking - Hex

(1-1/8-12)‘Spaser, Sleeve*Rotor Assembly, Exciter

(Includes Parts Marked *)StandardEnvironmental Protected

+*Nut, Self-locklng - Hex withET Loclwasher [#10-32)

+%iasher, Flat (*1O)+*ScrW, ~chine - Round Head

(#10-32 X 1/2’”)+Wlaeher, Lock - ET (S16)+Wsher, Flat (#10)+*Rectifier Assembly -Positive+~~tifier Assembly - Negative

$crew, Machine - Round Head($~&3.. ~ ~/~~ ]

Cover, End BellNut, Hex (3/8-16)Washer, Lock - Spring [3/8”)Stud

(3/8-16 WC X 13M LG)(3/8-16 UNC X 13-3/4” LG)(3/8-16 UNC X 14-5/16” LG)

O-R i ngScrew, !4achim - Round Head

(#10-32 X 3@”)Washer, L&k - EIT (*IO)Terminal BoardScrew. Tapping - Hex Head

W/ET LockWasher (S10-32 x3/8” )

Bracket, Mounting - TerminalBoard

screw, Cap - Hex Head[1/4-20 X 1-1/2”)

Washer. Lock - ET (?./4”)Stator, Exciter

StandardEnvironmental Protected

End 6s11Screw. Self-1ocking - Hex

Washer Head (1/4-20 x 3/4n)Baffle, AirWxlmet {1”1/2” m x 2-1/8”

00)Stator. Generator

6-6.5 W. Code 53C (Standard)

6%.5W, Co&m[Envhnlmsnt81 FT@ected)

6-6.5 W. Code 5187.5-8kW. ‘%de3CR,lR,3R

[Standlm!)?.5-8 W, Cde3CR,*Mt,3R

(Envhmental Protected)?.S-SM. Code 18?.S-8 W. Code 18 (Extendedstack)

2 234-07673 862-00114 850-00505

520-0935520-0936520-0937

6 509-00947 813-0098

24 800-0519

25 !526-039026 232-282627 510-011228 870-0284

29 232-301730

201-2151201-2299

31 870-0131

32 526-000833 813-0100

34 853”000836 526-@0636 358-006937 358+07038 S15-0094

8 8!%6-00039 232-2418

10 815-01”%%

232-3036

12 800-0009

1314

853-0013

220-2009220-2308211-0370821-0015

15M

234-0766508-0183

%ey, ‘woodruff (s6)

220-4023

Rotor Assembly.Exciter Rotor Assembly.

* - Parts Included in+- Parts Included in

220-3929220-3904

220-4015

220-3921220-3922

,,


Sound Shield Assembly

, ,.

14 e 17

/

7

3

,,

DETAtL A

34

/

e$i3ETAl L B

,,

35

/

3

DETAIL C


REF PARTNo. No.

1 405-3286

2 406-0528-01818-0194

3 405-3282

800”0108

854-10144 405-32925 405-3290

800-0708

854-10146 406-0528-02

818-01947 405-3279

8 870-04149 508-0055

10 517-013711 508”007112 517-021613 337-2161

80Q-0730

W6-moa14 405-3268

800-0?30

856-100815 517-!I13T16 508-023517 870-0414

QTYiJSED

2

241

6

621

Rw

6241

31

:11,1

21

4

4419

PARTMSCRXPTIOH

Door Assembly (Includes LatchStrikee and Pivot Clips)

Strike, LatchRivet, Stainless Steel

Panel, Rear - Housing{Includes Edging Seal)

Screw, Cap - Hex Head( 1/4-20 X 1/’2” )

Wsmhef, Lock - IT, { 1/4”)Cover, AccessRoof Assembly (Includes Latch

Catches and Edging Seal)Screw, Cap - Hex Head

( 1/4-20 x l/21t )Washer, Lock - IT (1/4”)Catch, Latch

Rivet, Stainlees SteelPanel Assembly, Front

(Includes Grommets. Plugs,Pivot Clips, Retained Nuts,Edging Seal)

Nut, Retainer (1/4-20]GrommetPlug, BottonGromnatPlug, ButtonStrap, Ground - Electrical

Screw. Cap - Hex Heed(5/16”-18 x 1“ )

Washer, Lock - EIT (5/16”)Housing Aesambly (Includes

Gronmnete, Plugs, RetainadNuts and Edging)

Screw. Cap - Hex Head(5/16-18 X ~w)

Waeher, Lock - EIT (5/16”)Plug, ButtonGrommatNut, Retainer (1/4-20)

REF PARTm. w.

18

870-0050526-1002

19 405-3273

800-0730

856-000820 508-005521 405-3262

800-0730

856-100822 405-1265

800-0730

856-100823 405-3298

800-0730

856-100824 405-3261

25 870-041326 503-1275

27’ 503-042928 140-191429 123-0733

651+01130 503-133231 818-01S0

32 526-000333 405-315234 508-101135 SO8-O21O36 606-0021

QTY PARTUSED DESCRIPTION

221

3

3124

413

3

1:

121

291

211

;AR

ARARARAR

1

,,,,

Regulator. Voltage - DC (SeeSeparate Page for Components)

Nut, Ht?x (6-32)Washer, Flat (#6)

8affle Assembly (IncludesGr-t )

Screw. Cap - Hex Head(5/16-18x 1“)

Washer, Lock - EIT (5/16’1)GrommetBracket, Holddown - Drip Pan

Scr’sw, Cep - Hex Head(5/16-18 X 1“)

Washer, Ltick - EIT’ (5/161’)Clamp, Drip Pan

Screw, Cap - Hex Head(5/16-18 X 1“)

Washer, Lock - EIT (5/161’Bracket, Pin - Pivot

Screw, Cap - Hex Head(5/16-18 X l“)

Washer, Lock - EIT (5/16’1Base, Mounting - Sound Shie

(Includes Tee Nuts)Nut, Tee (5/16-18)Hose, Rubber - Breather

(Trim to Fit)Clanp, HoseTube, Metal - AirConnector, Tuba

~~@~n=r , Spri~g GripHose. Elbow - AirR<ve?, Orive Pin (Two per

Clip)Washer, Flat (S8)Clip, Door - PlasticSeal. EdgingSeal, EdgingGmxmnet

d


3

V’ 58 ,,II

4 ? 1,,;

REF PARTNO. NO.

I12--’4

PARTtHCRlPTU2N

$busing Assy, GmClamp, Hose

REF PART QTY PART

No. No. t.H$EO DESCRIP’THBI

8 800-0025 Ref. .SCFWA, Cap - Hox Head(5/16-18 X 5/8”)

(JTYllsrm

1 405-3268 12 503-04293 405-3943 :4 503-1329 15 405-32626 856-0008 1:7 800-0730 11

405-126533’?-216i!315-0236

1 CiekfJ,Pan - OripBase”, Housing!+ous~ng, Intake - Air’”Bracket, Pm - DripWasher’, Lock - EIT (5/1S)Screw, Cres - Hex Head

(5/16-18 X 111)

i Strai. Bond1 SCWW, Thread ~ormiw - ~ex

Head (5/16-18 x 5/8”)4 Screw, Flange - Lock Head

(5/16-18 x 1/2”)12 821-0014

,,


REFNo.

PARTNo.

1 815-0585

2 8W”201O3 oco-m73

4 850-00505 526-007’16 403-~2137 463”:1948 tlzl-(nib

9 870-0257

QTYUSED

2

43

3331

i

6

15 14 1$

PARTDE8CRIPTI@d

Screw, Cap - Hex Head(MIO x 1.25 X 20mm)

Washer, Lock - Spring%rew, Cap - Hex Head

(3/8-16 X 2-1/4”)Washer, Lock - Spring,WashOr, Flat (3/6”)

REF pf!!~ QTY P~~ ~NO. MO. USE# OESCRIPT:W

I.o 402-0544 3 Mount, Vibration11 403-2203 Q Pan, Drip

(Mlo) 12 815-0600 2 Screw, Cap - Hex l-lead[M1O X 1.25 X 25mm!

13 $5t5-oocMi 2 Waeher, Lock - EIT ~5/16”)( 3/8”) 14 337-0081 1 Strap, ”80nding ‘ ‘

15 056-0010 Washer,’ Lock - E1’F (3.r’8)Spqcer, Sleevi - 16 @15-0384suppo~r, Engine

‘~ Screw, 5elf-Lockid9 J’ Hex,,, Washer, tk@ (3,/81/!&x 3/4”),!@mv, Self-linking - Flex 17 870-0~38 ‘3 Nut, Self-1.ocki:rq {3,@-16) :

Mash&r Head’(5/’l6-l8 x 3/4”)Nut, Self-1ocking - Hex

Washer Head (5/16-18]


Q4#?.A3

io8

1-4?I8

‘1 ,,,,

a

,!

REF PART Q7V PARTNO. NO. WEO 0E8G4UPTION

REF mm $y’YoMO. Mm


!J—

ffw!m IN&m. nm. a!mam%al


3


PARTNo.

~ 130-27802 130-2779

QTYUSED

PART REFDE3CRIPTKMJ No.

Bracket:

3Tank. Recovery

3

-1

-- 2

PART QTY PAWNO. USED DESCRIPTION

1 Hose, Overflow (Comes withRecovery Tank)



Paw% M. Page Park $&a.

98”5104 45 149-1953

98-s496 45 14i?-?9’?Q$8-!M9T ’45 149-19’?198-5944 w 149-197298-5946 57 149-197898-5946 !38 149-204498-5949 5 ‘7 149-2045

115-0025 31 14?3-2046123-0733 53 149-2047123-1628 ?3 149-2048,,

,, ‘TXHM32 39 150-0717?30-0959 3!3 150-773313G-’?O31 39 150-7991130-1341 39 150-1992130-2331 39 1!50-1!395130-2332 39 150-2009130-2343 39 150-2010130-2371 3!3 150-2011130-2372 39 154-2455130-2426 39 154-2456130-2473 36 754-2459130-2760-01 27 154-2475130-2779 59 155-1002130”2780 59 155-2003!32-0277 39 155-2009132-027~ 40 155-2010132-0281 40 15!5-2011132-0282 40 155-2012132-0313 Ml 155--2029132-0314 40 155-2316132-0315 40 185-2001132-0316 40 1$5-2007140-7896 35 185-2070140-1914 53 185-2011149-144!5 27 185-2012149-7446 27 185-2013149-1828 27 “185-2014149-1!308-04 27 185-2015149-1908-04 29 185-2016149-IW8-06 2’7 185-2017149-1908-06 29 185-2018149-1914-04 29 18!5-2019149-1$20 27 185-2020149-1921 27 185-2027149-1922 27 185-2022149-1932 27 ‘185-2023149-7944 27 185-2024149-194s 27 185-2025

Wirt $&3.Page

292!32929292!3292929293331313131333333212127211921191919191921

?

79999?3999CJ

999999999

9 185-2093 ~

9 1$5-2093 129 ~~tj-aogd 7

9 185-2095 710 785-2097 18

10 185-2096 1810 185-2099 1810 ~85-2100 1810 185-2101 1810 185-2102 1210 185-2103 30

9 185-2104 1211 185-2105 12

9 185-2105 3211 185-2106 2311 185-2107 1811 185-2109 1831 185-2111 1611 185-2114 31

6 185-2115 712 185-2116 15

6 185-2116 166 185-2117 166 185-2118 ;6 ,,-’-,.

10 185-2119 16 ,, ,.~’6 185-2120 316 185-2120 39

12 185-2123 125 185-2124 125 185-2125 235 185-2126 315 185-212’7 106 185-2129 216 185-2130 215 185-2131 215 ?85-2132 18

17 185-2133 1811 185-2?34 18

5 185-2135 185 ?85-2136 185 185-2137 185 185-2138 185 185-2139 18

11 185-2!A0 1823 185-2141 1811 185-2142 18~~ 18&2143 18

149-7949 29 !85-2026 17 ,185-2144, 18:,~’ 149-1952 29 185-2027 9 18b’-2l45 ; 18 ;f:;~jb

,’ ,)I ,, ,,

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185-20283~5-2~~5

185-2030185-2031185-2033185-2034185-2035185-2036185-2037185-2038185-2039185-2040185-2041185-2042185-2043185-2044185-2045185-2046185-2047185-2048185-2049185-2051185-205’2~85-2053185-2054185-2055185-2056i85-2057185-2058185-2060185-2061185-2062185-2063185-2068185-2069185-2072?85-2073185-2074185-2075185-2076785-20771$5-2078?35-2079185-2080185-2082185-2083185-2084185-2085185-208518~-2!287


Pal?-t NO. F%lge i%% No. Mge. :“ ,. m-t !40. Page Part Mo. P%$e‘L‘“,.,,365-2346 ?8 1s5-22?7 13

185-2147 18 185-2212 i3

185-2748 18 185-2213 10185-2749 1$ 185-2215 5185-2150 1% ?85-2216 5185-2151 78 185-2217 4185-2153 ?2 185-2218 15185-2155 7 785-2279’, 151$5-2156 7 185-2220 13185-2157 12 185-2221 23185-2158 23 185-2223 23185-2159 17 185-2224 17185-2160 17 185-2225 21185-2161 31 185-2226 13185-2162 23 185-222f?I 5185-2163 23 185-222!4 7185-2164 23 1$5-2230 4185-2165 23 185-2232 4185-2166 30 185-2233 7185-2167 30 185-22S4 7185-2168 32 185-2235 42185-2169 32 185-2236 41185-2170 15 785-2237 41

~.t,?,“ 185-2171 37 185-2238 42f,, ,.$, j?~:r 185-21’72 17 185-2239 41%1:,,,.,

1$5-2173 30 185-2239 42185-217S 42 185-2240 42185-21’?6 7 185-2243 41185-2177 7 185-2242 41185-2178 15 185-2243 41185-2179 5 185-2244 411/35-2180 31 185-2245 37185-2181 37 185-2246 37185-2182 31 185-2247 36185-2183 37 185-2248 32185-2184 5 185-2249 37185-2185 37 185-2250 9185-2186 37 185-2251 41185-2187 32 185-2252 34

.. 185-2188 6 1435-2253 21185-2188 7 185-2254 10185-2189 12 185-2257 31

185-2266 37 185-2332 16185-2267 37 185-2333 ?6185-2268 37 185-2334 16785-2269 37 785-2335 16185-2270 37 185-2337 7185-2273 37 185-2338 31185-2272 37 185-2342 3’I185-2273 36 185-2344 17185-2275 36 185-2345 17185-2275 Al IW-2346 36185-2280 4 IG5-2347 31185-2281 13 185-2648 9185-2282 32 185-2349 4185-2283 32 185-2349 12185-2284 32 185-2350 7185-2287 4 185-2351 31185-2288 4 185-2352 7185-2289 17 185-2353 9185-2290 4 185-2353 11;85-2291 4 185-2353 41:85-2292 5 185-2354 23

185-2293 7, 785-2355 ~1’85-2294 17 185-2356 7’185-2295 16 185-2357 23185-2296 12 185-2358 23185-2300 42 185-2359 23185-2301 75 185-2360 42185-2307 21 185-2361 6185-2308 15 185-2363 47185-2309 12 185-2364 32185-2310 30 185-2365 7185-2311 42 185-2366 13185-23?3 7 185-2367 6185-2314 15 185-2367 23?85-2316 23 ‘185-2368 ~ 5 :185-2317 12 185-2369 ~ 11185-2318’ 24 185-2369 , 231’85-2$19 16 185-2370 ; 23185-2320 16 185-2371 13185-2321 16 185-2372’ i2185-2322 16 185-2373 32185-2323 16 185-2374 12

185-2190 11 185-2258 31 185-2324 16 185-2376 32185-2195 16 185-2259 31 185-2325 16 185-2377 13185-2196 24 185-226C 32 185-2326 16 185-2377 36

30 185-2327 16 185-2378 36185-2!98 24 1$5-2262 30 ?85-2328 16 I 185-2379 30

,185-2207 41 ‘, 185-2263 : 32’ 185-2329 16 ~~: 185-2380 12

‘185-22s)9’ , 13 1,85-2264 32 185-2330’.,r,.,,, :16~ ?~5-2380 : 13,t$f,,.,),,, ,,h / ‘ 185-2210 33 185-2266 36 ‘185-2331 16” ~d5-2380 23’ !% :,,.,! ,.)’.lLu,Gb,,,,,- ‘, ,!

61

,,‘,

185-2197 24 185-2261


185-2380 32?85-2380 41185-2380 42185-2381 6185-238? 23105-2382 7185-2383 16185-23$4 .4185-2385 1718S-2386 23185-238? 11185-2388 ?~

185-2388 36185-2383 42?85-23$9 7785-2389 31185-2390 10185-2390 la

185-2390 21185-2390 32785-2397 10185-2392 30185-2393 42185-2394 12785-2395 12185-2396 12185-2397 .v?

185-2398 12185-2399 6105-2399 13185”-2400 13105-2400 31185-2400 39185-2402 23185-2403 36185-2MR?4 15185-240S185-2407185-2408

‘185-2409185-2410185-2411185-2411185-2412185-241318%-2414185-2415185-2417185-24181:65-2423

36557

1367766

M1523

~ 42

Part w.

185-2424185-2427185-2423185-2429185-2430185-2431185-2432185-2433~~~-9Aa.Y.-‘185-2435185-2436j8~-~43~

185-2437185-2438185-2439185-2440185-2447185-2442185-2443185-2444185-2446185-2447185-2448185-2449185-2450185-2451185-2452185-2453185-2459785-246118S-2462185-2466785-2477193-0244193-0318193-0351193-0352193-0404201-2151201-2299201-3130201-3131211-0370220-2009220-2308220-3904220-3912220-3921220-3922220-3929

Paga

3430

99

125

3131

99

17181732323030302318232323232323232318313130

634

645451451515151315151575151’5151

Part B&3.

220-40?5220-4023232-2478232-2826232-3017232-3038234-0766234-0767300-2604300-3467300-3468301-3719301-8445301-8446301-8447301-8450301-$451301-8452301-8453301-8454301-8569301-8634307-9446301-9447301-9484302-0270302-0885302-0885302-0888302-1641304-0580304-0776304-07763615-0688305-0696305-0703’307-1617307-1886307-2546308-0739308-0778308-0779308-0826308-082730$-0827308-0827308-084330$-0975308-0975309-015!3

P$#!g4!#

515151515151515145585?45474747474747474547474048454545585$4545344545454545453145454545’4557$@

4557m14’

Part No. P*

309-0295 21 “,,,309-0513 42309-0561-05 14309-0578315-0386315-0391315-0572315-0583319-0202319-0203%*a—nAa*e Cv—%avsv

319-0492320-1121320-1139320-1140320-1247320-1255321-0113321-0267323-1200323-1291323-1325323-1325332-1024332-1564332-1655332-2370332-2605333-0406-01337-0049337-0081337-0081337-2161337-2161338-1025-01338-1825&02338-2237’338-2237338-2238338-2238338-2274-01338-2274-01

33$==2274-02338-2274-02336-2362-0133i$~2362=Ol338-2486WI-0069134!$-0070359-0034i

1445454545474757m454545484834344557455739A54s’,4545434755565354343457?3857$$834453445H584551


m% W*

4ci2-iw7e402-0544402-0544403-2194403-2203403-2213403-2213403-2214403-2634

$afp

4’?55565555555615?IJ

+403-2711-014CXY-2T41405-126540!5-1265405-3152405-3261405-3262-------4w5-3zrii?

405-3268.405-3268405-3273405-3279405-3282AtlK-%9QK--w WGWU

4M”3W0405-3292405-3298405-’3943M36-4)528-01406-0528-02501-0005502-0003502-000S502-0033502-0041502-005?502-0058

5656535453.53535453545353!535353535354~~!531427742’?271474

502”0058 2?502-0090!502-0097 ::502-0175 17!w2-olw 29502-0237 19!$02-02’70 195(12+1281 27502-0878 39502-0881 Is502-0883 ~ 19602701NM!502-WMI ~ HW)34111M ~ 1$3

iwrt No.

~g~.~~$~

503-0189503-0397!503”0261!KB-tw?fi503-0354503-0365$W33-03W503’-042!4503-0429503”0420503-0446503-05?4503”0547503-06’?2603-0648503-06$8503-06~5503-0772503-0803503-0890303-0891503-1783503-1180503-120$?!503”1265503-1<665~3..f~67

!503-1269503-?270!303-1275!503-1284503-1293503-12965Q3-12@9$03-13625$X3+3(I5503”1308503-1314603-1321503-?329503-1331503-1332503”1353504”0003504”00305Q4”OW2

‘504-0092!M-oolf!!05+049

h?% m.

7!8-1010 26

Vl&-1036 51

?50-1004 12

T50”IOW4 23750-7MM 31750-1004 32750”1004 41750”1004 42750-1006 36775”0072 7775+Q72 15WO-0Q09 578000025 47800”0025 54800-0519 51800-06’73 55800-0573 56800-0708 531300-0730 53800-OIKNI 54WNE2036 13800’2044 33800-2057 ~{--- ----WRL!-w,?a-f 33802”0072 15812-0063 xs812-0063 m812-0070 45812-00?1 45872-0090 45


Part b.

815-0585815-0585815-0586‘815-0586$1 !HW16815-0600$15-W(N)815”lwoQ$15-064$815-233581s-2654S18-G160818-01!34*21 -(WO3021-0004$21-0005823-0009%M”lwlo321-0010821-0012821-0014,xMn-oo14821”0015’821-0015821-001582?-0016*21-QQ76$22-2067050-0040WNHwuo8s0”0050IMO-oow850”0050860-0050a50-2o06fi50-2i106wl-2oo$p60-2ooi3aW-2U08W)”2(N0WO-2O1O

8$1-001 Y863”0009%s3”0008WB-0013863”0013%64-1014@i6-Oo@

,, p4i003!,

55

562?39432?5556322!323m&aa534545484735394547642’1M515s5639214515515556273331’335$275556ml46533a

,;37‘S1

,,

Pam ?4!s=

856-0006~s~.nm=. . ““””856-0008856-mo8$5i~-(J~08

8S6-0008856-000881M+o08m%ootxi866”001085S-0014)356-0010896-0023856-1 W8860-2007862-0003862-00118704)050870-0050870-0131870-0131870-0138670”0?3s870-01838?()-0183870-0212870-0272870-0212870-02S7870-0257870-0257870-0284870-0398870-03!38870-0413a70”0414$71-0010‘871-0016

27453133475354555643$s5614532115$33453315155584550273a39275556514748$353454s

,,

‘,


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