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ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

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A N I S O 9 0 0 1 : 2 0 1 5 C E R T I F I E D C O M P A N Y www.ravisonsindustries.com ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS
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Page 1: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

A N I S O 9 0 0 1 : 2 0 1 5 C E R T I F I E D C O M P A N Y

www.ravisonsindustries.com

ONE STOP SOLUTION FORPRECISION MOLD AND PLASTIC

COMPONENTS

Page 2: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

COMPANYPROFILE

Established in the year 2005

We offer assembly and sub-assembly work, were if the component is made up of more than one part, even

non-plastic parts, we can provide th cost-effective solution to supply and assemble of your products to

satisfy the customer.

Ravi Sons Industries provides one stop solution for plastic injection mould design, manufacturing, mass

production, assembly and testing under one roof.

Ravi Sons Industries is an ISO 9000:2015 certified company. The company is expanding its manufacturing

capacity by setting up a modern plastic injection moulding facility. Capacity up to 250 ton injection

moulding machines total covered area of 13500sq.�.

“The mission of Ravisons Industries is to provide

customer delight through meeting and exceeding

expectations with high quality products and on

time delivery. The another key factor is

continuous improvement in everything we think

and do through implementation of lean

manufacturing concept and quality

management system. I do believe that customer

success is our success.”

Chairman’s Message

Page 3: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

WHYCHOOSE US

KEY CUSTOMERS

Capable to develop and process fully automated mould.Ÿ

Supplying more than 250+ products with total quantity Ÿ

more than 60 lakhs.

In house mould trial and moulding facility.Ÿ

Catering to Automotive, Electrical, Lighting and Consumer Ÿ

Durable parts in India.

Have developed more than 300+ mold for different Ÿ

customer.

Qualified tool maker and VMC operators.Ÿ

Customer PPM less than 500 for last 2 year in Havells, Orient, Ÿ

Philips, Elin and Jaguar.

Average time to develop new mould is less than 3 weeks Ÿ

from purchase order sample.

Effective preventive maintenance system for machine and Ÿ

moulds.

NAGPALTOOLS

Page 4: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

DESIGNCAPABILITIES

We assist our clients in shaping their ideas from conceptual stage and converting them to a realistic design.

Right from designing, reverse engineering, suggesting design modifications to prototype developments.

Our team actively participates in part design finalization by providing inputs so as to result in less complex

tool design and to eliminate or modify part features that could cause molding defects and potential field

failures due to poor strength. We provide all types of prototyping services based on FDM, SLA, SLS & DMLS

technology.

Full service 3D tool design and constructionŸ

Design and engineeringŸ

Complete product build (from concept, tooling to full production)Ÿ

Quick prototype and full production tooling servicesŸ

Domestic in-house toolingŸ

Page 5: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

Ravi Sons Industries has the capacity to mould all

engineering thermo plastics on CNC and

microprocessor controlled injection moulding

machines ranging from 20 tons to 250 tons

locking capacity. Our sound infrastructure and

pool of trained technical work force ensures that

the products are processed by strictly monitoring

the processing parameters while ensuring

minimum wastage and uniform quality of the

products moulded. The neat and clean working

environment ensures the high aesthetic quality

of the products. Moulding machines from

reputed companies such as Electronica and

Feromatic, provide facility of molding parts upto

350 gram weight. Auxiliary equipments like

mould temperature controllers, chillers and

dryers helps to cut down the processing time and

keep us committed towards scheduled deliveries.

MOULDING PROFILE:

Pre-Heaters Vertical Moulding HRTC MTC

MOULDINGCAPABILITIES

Lean manufacturing techniquesŸ100% Delivery with zero PPMŸ

In-House mold maintenanceŸVertical Injection MouldingŸRunning Hot Runner, Semi Hot Runner, Cold ŸRunner and Family Mold Insert Moulds

Insert and over moldingŸ

Injection moulding range 20 tons to 250 tonsŸ

Page 6: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

TOOLINGCAPABILITIES

Tool Design should understand the end product application, its intended performance objectives and the

market requirement of the product. Focus should be given on the tool life, efficiency and performance. We

also make sure that the proper maintenance of the tool is done so that the part quality is not compromised.

We at Ravi Sons Industries believe in working with, rather working for the customer. Our design teams

partner with the design teams of the OEM at an early stage of the part development. Hence, we are able to

minimize the cost for our customers and bring in value.

Drawing/3D Data/Sample

Product Design/Part Analysis

Tool Design

2D Dra�ing

Mold Part Manufacturing

Tool Assembly and Polish

Tool Trial

Part Inspection

Sample Send to Customer

Feedback from Customer

Approval from Customer

Dispatch to Internal or External Customer

FLOW CHART OF NEW TOOL DEVELOPMENT

Page 7: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

FOLLOWING FACTORS HAVE MADE US HIGHLY SUCCESSFUL IN THE INDUSTRY

HIGHLY ADVANCED

TECHNOLOGY

QUALITY APPROVED

RANGE

EXPERIENCED

TEAM

DELIVERY

ON TIME

QUALITY& CERTIFICATIONS

To achieve such standards, Ravi Sons Industries has invested in

state-of-the-art testing machines and instruments. A lab with a

testing machine for each parameter shows our commitment

towards quality.

All the incoming material, in house processes and the final

packaging of the components is validated and checked at each

interval.

We ensure that we have 0 PPM at our customer's end. Ravi

Sons also follows in-house quality control practices like 4M, 5S,

Kaizen and Six-Sigma.

We at Ravi Sons Industries give immense focus on quality and

systems. We ensure that the quality is monitored at each stage

of the injection moulding process. From raw material

procurement, to delivery of finished goods at customer's end,

We ensure there is a quality inspector at each stage and that

every piece is thoroughly checked inside out.

Every member of RAVI SONS is committed to our quality policy and quality objectives which are:

“Customer satisfaction through continuous improvement

in quality, delivery and quality systems”

QUALITY AS ONE OF THE MAJOR PILLARS OF RAVI SONS INDUSTRIES FOUNDATION

Page 8: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

OURPRODUCTS RANGE

Air-Vent Filter (RO Parts) Batten End Cap Bazel Bobin

Mobile Cover Cable Clip Box Bulb Holder

Regulator Back Cover Two Pin Plug Concealed Light Cover Cover

Knob Cover Cup Deco Part

Diffuser Driver Box Pump Pump

Page 9: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

OURPRODUCTS RANGE

Driver Box Driver Box Driver Housing End Cap

End Cap Round Sheet and Fan Sheet Lense Housing

LED Surface Light Motor Part Reflector RO Clamp

Round Bazel Round Housing Router Housing Switch Plates

Square Housing Street Light Cover Touch Panel Tube Light End Caps

Page 10: ONE STOP SOLUTION FOR PRECISION MOLD AND PLASTIC COMPONENTS

Customer Success is our Success

OUR VISION OUR MISSION

Shed No-42, Gali No-1,Sarurpur Industrial Area,

Ballabgarh - 121 005, Faridabad

+91 981 092 7282+91 995 879 9123

[email protected]

A N I S O 9 0 0 1 : 2 0 1 5 C E R T I F I E D C O M P A N Y

To exceed Customer Satisfaction on the basis Ÿ

of quality and technical competence.

To be a Full Solutions Provider.Ÿ

To be recognized as a World-Class Ÿ

manufacturer of quality products.


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