DIE DRAHTWEBER1 © 2016 HAVER & BOECKER OHG
HAVER & BOECKER
Process EfficiencyOnline Process-Supervision
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www.haverparticleanalysis.com
Haver & BoeckerFacts
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Haver & Boecker
Quality and Expertise since 1887.
Headquarter in Oelde, Germany
Daten anpassen
2800 employees
Since1887
Over 450 Million € total sales
Over 50 subsidiaries
Over 150 representations
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Haver & Boecker Wire Weaving Division
H&B Wire Weaving is committed to provide premium
solutions made from Metal Woven Wire Products.
ARCHITECTURE + DESIGN
AUTOMOTIVE
FILTRATION
FILTERS AND FABBRICATED PARTS
INDUSTRIAL SIEVES
PARTICLE ANALYSIS
PLYMESH FLUIDIZATION
SCREEN PRINTING
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Haver & Boecker Machinery Division
H&B Machinery Division is committed to provide
premium solutions in bulk material handling.
Processing Storing Mixing
PalletisingFilling Packing & Loading
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Computerized Particle Analysis CPAOverview
Link – HAVER CPA
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The Measurement Method
The HAVER CPA Technology basically works with a
Line-Scan-Camera and a LED-Light source. This
provides unique advantages.
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Every single particle is measured
No particle loss or double measurement
Real Time with Live Video
CPA Technology
HAVER CPA Hard- and Software provide exceptional
possibilities and options
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HAVER CPAFertiliser Application
Link – Fertilizer Application
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Challenges
The Industry is developing into a High-Tech direction.
One developing aspect is the fertiliser grain size and
shape.
Machine suitability for uniform spreading
Perfect size and shape for good Solubility
Plant type optimised composition
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No Material destruction while measurement
Fast and Online deployable
Software SOP’s minimise user influence
Extensive material description through detailed particle data
Granulated Products
Granules and pellets are generated in dynamic mixing
processes. The process parameters are subject to a
permanent control and adjustment. Time from
production to sample-results is crucial.
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Data EvaluationExtended Possibilities
Link – CPA Possibilities
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Uniformity Index (UI)
Mean value
Size Guide No. (SGN)
Q3 Quantile
As basic evaluation and trend-analysis tools all common
parameters known from sieving are available
Standard deviation
Q0 Quantile
PSD-value
The Basics from Sieve Analysis
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Q3
Roundness [Rn]
q3 Q0
Q1
Symmetry [SY]
Number [n]
Length/width [L/W]
Circularity [C]
q0
Q2
q2
q1
ΔQ1
ΔQ2
ΔQ0ΔQ31-Q3
1-Q1
1-Q0
1-Q2
Min/Max Feret
Equivalent DM
Geodetic length
Skeleton length
q3
q0
Extended Possibilities
Besides mean value and standard deviation among
others there are several shape parameters available to
assess for example the roundness and elongation
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Example Pelletizing Disk
Continuous measurements become essential to the
quality of high-tech pellet production due to the delayed
reaction time of pelletizing discs.
For a granulator it works the same way.
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Trend-AnalysisGreater Efficiency and Profitability
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Traditional Trend-Analysis
A trend-analysis can roughly be divided into two
scenarios. In both cases a CPA analysis can be used to
gain benefit of additional Info, Data and time savings.
Long-term Trend
MiningMaterial deviation within the working area(e.g. fracture behaviour)
Natural productsDeviation regards to raw materials(e.g. thickness or length)
…
Short-term Trend
Pelletising Disc / GranulatorRaw material addition, mixing ratio, (e.g. Water addition)
ExtruderWear of machine parts (e.g. cutting blades)…
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Generic Process Supervision
The procedure from production to sample taking to
analysis results is always similar
Output of processProduct from process to sample taking
Sample taking and preparationTake out a sample, dividing, drying, washing…
Measurement of sub-sampleOptical or sieve, shape measurement (bar sieve)
Record dataTake all single data, input data
Evaluation and documentationCompare table, graphic with target values
Production process adjustmentsApply necessary process adjustments
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ExampleCPA Online
TraditionalSieving
Minutes [m]
Potential of Online-Process-Analysis
One main benefit is the time saving from sample taking
to analysis result - this obviously enables shorter
reaction times to improve production parameters
DIE DRAHTWEBER20 © 2016 HAVER & BOECKER OHG
www.haverparticleanalysis.com
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ExampleCPA Online
TraditionalSieving
Minutes [m]
Potential of Online-Process-Analysis
Additional potential is present if a shape analysis is
used. As all data is available and analysed right away
there are no additional efforts no mater how complex
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Computerised Particle AnalysisIntegrated Effectively
Link – CPA ONLINE
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For any Type of Plant
One strength of CPA is the variety and customisability
Provides insight into sub processes and production steps
Monitoring of Complex processes
Efficient Production with High Quality Standards
More information about single particles
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The versatile CPA Online
CPA ONLINE Measurement can be used to …
… check Base Material - Online or at Laboratory
… automatically or manually control the production-process
… check products before leaving the site
… exchange reliable information with customer R&D and production
… develop processes optimisations and research new products
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Base Material
Sample taking
Processing
CPA ONLINE Measurement provides in-depth material information
New Specification from R&D
Material flow Product flow
ClearanceControllingAdjusting
Sample taking
Customer analysisMaterial-, Product- and
Process-Specification
Clearance
Cu
sto
mer
pro
cess
ing
Customer feedback
Customer needs
The versatile CPA Online
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…extended by parameter transfer…
Beginning with simple I/O signals…
…till the control of whole system parts
Individual customer solutions
Broad System Support
The HAVER CPA supports all common DSC Systems by
default. Many other Systems are compatible. Even
individual Systems can be handled.
Link – CPA ONLINE Video
DIE DRAHTWEBER26 © 2016 HAVER & BOECKER OHG
Presentation by
Haver & Boecker
© 2015
HAVER & BOECKER Wire Weaving DivisionEnnigerloher Str. 64, 59302 Oelde, Germany
Phone: +49 2522 30-131 (traditional Particle Analysis)Phone: +49 2522 30-150 (photo-optical Particle Analysis)
www.haverparticleanalysis.com
THANK YOU FOR YOUR ATTENTION
HAVER & BOECKER