Operation & Maintenance Man- ual...1 HCD-32 Hydraulic Connections to Tractor Yellow –...

Operation & Maintenance Man-

ual

HIGH SPEED COMPACT DISC

(HCD-32)

OPERATORS MANUAL

& PART LIST

1

HCD-32

Hydraulic Connections to Tractor

Yellow – Lifting/lowering main frame and packers Black – Disc gangs Red – Forward Unfold System and wing pressure Green – Wing axle tires

Unfold to Field Position

• Find a location that is as level as possible. • Position the machine in line with the tractor; bring the tractor to a full stop. • Remove the safety pins from the wing axle and secure them in the field position holder. • From the cab of the tractor, rotate pivot wings 90°. • Activate forward unfold cylinders (red line) to bring the wings fully forward. • Slowly extend the main frame cylinders (yellow line) to lower the machine into field position. • Continue lowering the main frame and packers until the packers fully engage the ground and

raise the rear of the unit (packer cylinders fully extended). • Apply wing down pressure by extending forward unfold cylinders (red line). You should see the

wings shift down and the center frame shift up slightly. Release tractor hydraulic remote to lock pressure and allow the accumulators in the circuit to take over while working.

• Lower the disc gang sections while driving the tractor forward to begin tillage operation (black line).

• Drive the machine at least 50 metres to check if all packers, discs and wheels are rotating. Ad-just the cutting depth if necessary.

NOTE: • Check the level of A-frame hitch relative to the tractor. Adjust using hitch tongue to level • Check the level of bridge beams relative to the hitch A-frame. Adjust packer height by changing

packer cylinder shims or by rotating clevis on threaded cylinder rod. • FAILURE TO LEVEL THE UNIT CAN RESULT IN UNIT TRACKING TO ONE SIDE DURING

OPERATION. FUTHER INFORMATION ON LEVELLING CAN BE FOUND IN YOUR OPERA-TOR’S MANUAL.

Cutting Depth Adjustment

The disc section cylinders contain flip-down spacers. The cutting depth can be controlled by flipping down the appropriate number of spacers onto the shaft of the cylinders. Refer to the chart as a guide to achieve the desired cutting depth.

Quick Start Guide

Shims Disc Depth

0 5-1/2”

1 5"

2 4.5"

3 4"

4 3.5"

5 3"

6 2.5"

7 2"

8 1.5"

9 1"

HCD-32

Contents

SECTION 1 PAGE

INTRODUCTION

MANUAL & EQUIPMENT DETAILS

SPECIFICATIONS

PRE-DELIVERY INSPECTION

SERVICE & WARRANTY POLICY

SAFETY RECOMMENDATIONS

DECAL LOCATIONS

MAINTENANCE

OPERATING INSTRUCTIONS

GRADE CHART

TORQUE CHART

Table of Contents

SECTION 2 PAGE

PARTS

HCD-32

SECTION 1

1

HCD-32

Introduction

We are pleased to welcome you as an owner of a product from RITE WAY MFG. This machinery is the culmination of years of agricultural and engineering experience and has been designed to deliver you with many years of successful operation service.

For the most efficient operation of your HCD-32 we have provided this own-

er’s manual. In this manual we have included proper maintenance and functional

procedures to offer maximum longevity for your new equipment. Before operating

we urge a careful study of this manual to provide a thorough understanding of your

new HCD-32. We also recommend that you take care of this manual so it will be

available for future reference. Should your manual become lost or destroyed a

new copy can be obtained from your Rite Way Manufacturing dealer. We will al-

so be happy to answer any questions you might have concerning the use or care

of this product.

Rite Way Manufacturing Co. Ltd. P.O. Box 328

Imperial, Saskatchewan, Canada S0G 2J0

PH: 306-963-2180 Fax: 306-963-2660

Web Site: www.ritewaymfg.com Email: [email protected]

Thank you for making the decision to purchase a RITE WAY

2

HCD-32

Manual Details

Unit Model Number HCD-32

Manual Revision Number 2.0

Manual Revision Date July 3th, 2017

Manual Serial Number Range 17-32-031 to 18-32-050

Owner / Equipment Information

Serial Number of Unit

Date of Purchase

Dealer Name

Dealer Address

Dealer Phone Number

Salesman Name

Salesman Phone Number

Notes

The area below is provided for the owner / end-user to make notes regarding the equipment.

Manual Information

3

HCD-32

Specifications

Hydraulic System

• Standard unit requires - 8 Hydraulic Banks.

• Heavy duty hydraulic welded cylinders. • Synchronized Disc Gang Lift Circuit • High Mounted Cylinders • Accumulator equipped circuits for maxi-

mum suspension and contouring

Specifications

General Information • Adjustable Disc Cutting Depth from 1-1/2” To 4-5/8” • Consistent 5” Disc Spacing • Independent Disc Suspension • Adjustable Hitch Height With Category 5 Perfect Hitch • Aggressive 560/45R22.5 Tires’ • Light Kit • Slow Moving Sign • Notched 20” Concave Discs (Options Available) • Chevron Packer Rollers (Options Available) • Heavy Duty Disc Bearings (Options Available) • Chrome Plated Pins

Main Frame & Wings • Heavy Duty 10” x 4” x 0.375W Tube • Heavy Duty 8” x 8” x 0.250W Tube

Options

• Rubber Packer Rollers • Rubber Packer Rollers With Scrapers • Basket Packer Rollers • Wavy 20” Concave Discs • Smooth 20” Concave Discs • Ultra Heavy Duty Disc Bearings

Technical Information

Working Width 32ft (9.75m)

Transport Length 30’-4” (9.25m)

Transport Width 13’-8” (4.17m)

Transport Height 13’-1” (3.99m)

Weight 32,000 lbs (14545 kg)

Required Power 15hp / foot

Ideal Speed 10-12 mph (16-19 km/h)

4

HCD-32

General

Remove wrapping and wash unit, removing all road debris. (Road salt, mud, snow, etc.)

Inspect paint, decals and general appearance of unit.

Verify that the owners manual is in the manual storage tube.

Verify ‘SLOW MOVING VEHICLE’ sign (SMV) is on unit (if applicable)

Verify that jacks are with the unit and function properly.

Check wheel bolts for proper torque.

Check for proper tire pressure (PSI).

Verify that the wheel hubs are lubricated.

Verify that locking pins and / or ram locks are in place.

Lubricate all components as per operators manual recommendation.

Check that all bolts and fasteners are at the proper torque specifications. (NOTE: All cap screws that have lock nuts join moving pieces should not be tightened completely, they must allow movement. i.e. Spring pressure kits, rock shaft connector, draft arm, etc.

Check sprocket alignment and chain tension. (If applicable)

Check locking collars and set screws for proper tension. (If applicable)

Verify operation of lights. (If applicable)

Verify the unit moves ‘IN’ and ‘OUT’ of transport without any binding.

Verify that tires are tracking properly when in transport mode.

Pre-delivery Inspection Check List

Hydraulics

Insure that all hydraulic hoses and lines are routed properly and secured.

Verify that all hydraulic fittings / hoses are secure and there are no oil leaks.

Inspect all cylinders for leakage and the cylinder shaft for rust, pits, or scratches.

Verify operation of all hydraulic functions - Cycle hydraulic cylinders to remove air from the system.

Delivery

Verify that ‘The customer is aware of warning decals and proper jack placement for transport.’.

Verify that ‘The customer is aware of proper operation and transportation of the unit’.

Verify that ‘The customer has received an operators manual’.

Explain all maintenance and service intervals to the customer (From operators manual).

Advise the customer of grease zerk locations and maintenance schedules.

Level the unit per operators manual and instruct the customer on the proper procedures.

Pre-delivery Inspection Check List

Pre-delivery Inspection Completed By (Sign Below)

Pre-delivery Inspection Confirmed By (Sign Below)

5

HCD-32

Service & Warranty Policy

Rite Way Manufacturing Co. Ltd. (hereafter referred to as Rite Way) warrants each new machine to

be free from defects in materials and workmanship for a period of one (1) year from date of purchase under

normal agricultural use and service. In addition, Rite Way will supply at no charge, (F.O.B Rite Way Factory)

any part that has failed within the 2nd year. Rite Way’s obligation under this warranty is limited to the repair

or replacement of any defective parts of the equipment at its own discretion.

Any alterations, modifications or additions done to a finished product will void this warranty unless

prior written permission from Rite Way is obtained.

Items that are not manufactured by Rite Way are covered by the warranty of the supplier of these

items. We will therefore extend, without assuming any responsibility, any warranty given to us by our suppli-

ers.

This warranty shall-not apply to any machine, that in the company’s judgment has be subjected to

misuse, negligence or accident. In no event shall the owner be entitled to recover costs for incidental, special

or consequential damages such as, but not limited to; Loss of crop, loss of profit or revenue, other commer-

cial losses, inconvenience or rental costs.

This warranty shall not apply unless Rite Way or its designated dealer is promptly notified of claimed

defects and the allegedly defective part is held for inspection.

Repair parts purchased for machines ‘Out of Warranty’, are warranted to be free from defects in ma-

terial and workmanship under normal use and service for a period of ninety (90) days from the date of deliv-

ery to the customer.

The warranty shall only become valid when delivery notification for warranty is received by Rite Way

within 20 days of the completion of sale.

OWNER’S / USERS OBLIGATION: It is the responsibility of the user to read the Operators Manual and un-

derstand the safe and correct operating procedures as it pertains to the operation of the product, and to lubri-

cate and maintain the product according to the maintenance schedule in the Manual.

The user is responsible for inspecting the machine, and for having parts repaired or replaced when

continued use of the product could cause damage or excessive wear to any other parts. It is the user’s re-

sponsibility to deliver their machine to a Rite Way dealer for service or replacement of defective parts which

are covered by the standard warranty.

Rite Way will not by held responsible for charges such as transportation, fuel, lodging when a deal-

er / dealer representative travels to a customer location for warranty or inspection.


6

HCD-32


1. All claims must be handled through a dealer / distributor. All claims must be submitted on

a properly completed claim form within 30 days of the date of repair.

2. A warranty registration claim form must be on file at Rite Way Mfg. to validate a warranty

claim.

3. Defective parts are to be held at the dealer / distributor’s place of business until the war-

ranty claim form has been processed. Rite Way will advise when parts can be released.

4. Parts that require inspection by Rite Way personnel must be accompanied by a Return

Goods Form number, and must be sent by pre-paid freight. Rite Way will refund pre-paid

freight charges on any items determined to be defective.

5. Rite Way will not assume responsibility for repairs or expenses incurred without authoriza-

tion. Warranty labour in excess of $150.00 must be authorized before such work is per-

formed and photographs before and after repairs are required.

6. Warranty labour is to be claimed on the warranty claim form, only if the warranty labour

was performed by the dealer. Travel time is not covered by warranty and should not be

included. Rite Way reserves the right to adjust or allocate labour times and values based

on its experience.

7. It is the responsibility of the dealer to ensure that the warranty registration forms are

properly completed and returned to Rite Way Mfg., Imperial, SK.

Service & Warranty Claim Procedure

7

HCD-32

Safety Recommendations

1. Read manual thoroughly before operating machine.

2. Study all warning decals on implement.

3. Most accidents occur because of neglect or carelessness.

4. Do not allow riders on the tractor or implement during operation.

5. Do not allow children on or near the machine.

6. Connect the implement hitch to the tractor before operating the hydraulic system.

NOTE: Be aware of any hydraulic leaks.

7. Always throttle the tractor down and use caution when connecting the implement to the trac-

tor hitch.

NOTE: Never stand between the tractor and implement.

8. Lower the hitch jack onto firm ground and chock the tires when un-hooking implement from

tractor.

NOTE: Ensure the unit is on level ground prior to un-hooking tractor.

9. Exercise extra caution when working on hillsides or near ditches.

10. Ensure that the tractor draw-bar is pinned during transport.

11. Maximum speed while transporting the HCD-32 is 38 mph (60 km/h).

12. Ensure that the HCD-32 frame is lowered to the ground before doing any work on machine.

NOTE: If it is necessary to work on machine with the drawbar raised, ensure that

cylinders are locked in position using the lock pin.

13. Do not work on this machine when hydraulic system is under pressure.

14. Observe all laws and regulations when transporting unit on public roads.

15. Do not transport this machine on public roads unless all safety & maintenance checks have

been completed.

Safety Recommendations

This machine will provide years of trouble-free & safe operation IF all maintenance and safety instructions are followed.

8

HCD-32

Decal Locations 8

Decal Locations

12

1

2

3

Front Facing Portions of Machine, Several Locations

Rear Facing Portions of Machine, Several Locations

Beside Each Grease Location (See Pages 12-13)

12

10

10

11 4 5 6

8 7 9

9

HCD-32

9 9

Decal Locations

Item # Part # Description

1 060-0009 Amber Reflector (3 x 2)

2 060-0022 Red Reflector (3 x 2)

3 060-0046 Grease Every 8 Hours

4 060-0011 Caution - Escaping Fluid Hazard...

5 060-0015 Important - Block Wheels...

6 060-0028 Warning - Lower or Block Elevated Components

7 060-0034 Riteway Serial Number Plate

8 060-0038 Attention - Insure That All Cylinders Are Retracted...

9 060-0067 Warning - Check And Tighten Hub...

10 060-0072 Riteway Mfg. (Large Decal, 31 x 5 - White)

11 060-0106 Important - Hydraulic Hose Application

12 060-0109 ONE TILL (LARGE)

UNIT SERIES UNIT SIZE MODEL YEAR UNIT NUMBER

ONE TILL 18-32-036

Decal Locations

10

HCD-32

Maintenance

General

• Repack the wheel hubs after the first 500 kilometres of travel ; then yearly thereafter.

• Visually inspect the wheel bolts for tightness each day. Torque to 110 lbs ft (149 Nm) after

the first few hours of operation and frequently thereafter. (Manufacturer’s torque recommen-

dations: 90 to 131 lbs ft (122 Nm to 178 Nm)).

• After first eight hours of operation in the field check the roller drum bearing locking collar

then check it annually and tighten as necessary.

Every 8 Hours (Daily)

• Grease all pins. (See decals locations)

Every 100 Hours (Monthly)

• Visually inspect hydraulic hoses & fittings for leaks or damage.

Annually

• Inspect wheel bearings / hubs for tightness and grease.

• Check wheel bolts for tightness and re-torque.

• Check tire pressure. Recommended pressure: 58 psi.

• Visually inspect unit for loose, worn or damaged components.

Maintenance

11

HCD-32

Maintenance

Storage

• Coat any exposed cylinder shafts with thick oil or grease.

• Ensure that parking jacks are situated on firm ground. Failure to do so may cause the hitch

to rise sharply as the jack pads sink into the ground.

• Lock all applicable safety pins into place.

NOTE: All fasteners with locknuts that are used to join moving pieces

should not be tightened completely to allow for movement.

Maintenance

12

HCD-32

Maintenance

Maintenance

Grease Locations

13

HCD-32

Maintenance

Maintenance

Grease Locations (Cont.)

14

HCD-32

Operating Instructions


• Tire Pressure: Transport 58psi, Field 35 psi • In transport position, the maximum turning angle is 40°. Turning too tight will cause severe damage

to the machine. • Always choose a level area when folding the unit in or out of transport mode. • Lubricate all pins, axles and bearings regularly to prevent premature failure. • Clean hydraulic hose ends prior to coupling with tractor hydraulic system. • The HCD requires four sets of hydraulic outlets to operate the machine.

Yellow – Lifting/lowering main frame and packers Black – Disc gangs Green – Wing axle tires Red – Wing fold and wing pressure

Hitch

A-Frame

Left Wing Center Bar Right Wing

General Information

15

HCD-32



Tractor Hook-up

Tractor Hook-Up • Move the tractor into position where the pin can be

dropped in place through the draw bar hitch. • If there is too much negative hitch weight, you can lower

the hitch by connecting the yellow main frame/packer cir-cuit and adjusting the hitch.

• Retract the parking jack and move to inboard frame stor-age position before moving the machine.

NOTE: Use a clevis-type tractor hitch with a retained type of hitch pin. NOTE: Ensure that the parking jack handle is secured by chain prior to moving the machine. Failure to do so will destroy the jack handle. Hook up the four hydraulic circuits to your tractor remote. Recommended Hydraulic Connections: Remote 1—Black – Disc gangs Remote 2—Yellow – Lifting/lowering main frame and packers Remote 3—Red – Wing fold and wing pressure Remote 4—Green – Wing axle tires

Tractor Disconnecting – Field Position • Ensure that the packers and disc gangs are fully lowered. • Chock the A-frame tires, front and back, before disconnecting from the tractor. • Lower the parking jack into position until upward pressure is applied and the hitch is raised

off of the tractor clevis.

Tractor Disconnecting – Transport Position • Ensure that the packers and disc gangs are fully raised. • Chock the A-frame tires, front and back, before disconnecting from the tractor. • Lower the parking jack into position until upward pressure is applied and the hitch is raised

off of the tractor clevis. NOTE: Ensure the jack is placed on firm ground prior to unhooking. NOTE: The hitch may rise suddenly. If it does, re-connect the yellow hydraulic circuit and adjust the height downward.

16

HCD-32



• Hook up tractor according to prior instructions. • Ensure that the safety pins are in transport position. • When entering the field from transport mode, find a level location. • Position the machine in-line with the tractor and bring the tractor to a full stop. • Remove the wheel pivot safety pins from transport position to field position and secure (fig. 1). NOTE: Failing to do so may cause severe damage to the machine.

Transport to Field Position

Figure 1

Safety Pin (field position)

Safety Pin (transport position)

17

HCD-32


• Rotate wing axle tires 90 degrees (green line) (fig. 2). • Activate forward unfold cylinders (red line) to open wings until they are in line with the cen-

tre section (fig. 3). • Slowly extend the main frame cylinders (yellow line) so that the whole machine goes over

center – the hitch goes up slightly (fig. 4). NOTE: There will be significant negative hitch tongue weight when the unit is lowered into field position. Ensure that the unit is securely attached to the clevis hitch of the tractor to prevent upending.


Transport to Field Position (Cont.)

Figure 2

Figure 3

Figure 4

18

HCD-32



• Proceed with lowering the frame until the

packers touch the ground. Hold the remote connected to the yellow circuit pressure and ensure packer cylinders extend fully. (fig. 5) (fig 6).

• Extend wing fold cylinders (red line) until the centre section is level with the wings (approximately 1-2 inches of chrome rod showing on all wing fold cylinders).

• Drive forward at 10-12MPH. Lower disc sec-tions to begin working (black hydraulic line) (fig. 7).

Transport to Field Position (Cont.)

Figure 5

Figure 6

Figure 7

19

HCD-32



A-frame to Tractor • Move the unit to field position on level ground • Measure from bottom of tubing on the A-frame to the ground near the implement’s tire. • Measure from bottom of tubing and the A-frame to the ground near the tractor. • Adjust the hitch-clevis accordingly so the A-frame is level (± 1” difference allowed).

Main Frame to Ground • With the A-frame leveled and the unit on level ground, check the level of the centre bridge.

The bridge should be level within ½” from front to rear. • If the bridge is not level, lower the discs to the ground and raise packers slightly to take

weight off the packer cylinders. • Un-pin packer cylinder clevis’ and thread on/off as necessary and replace clevis pins. Clock-

wise turn=shorter cylinder pin-pin=lower rear of frame. • Re-apply pressure to A-frame/packers and check for level. Repeat as necessary until unit is

level from rear to rear. NOTE: An out of level machine will cut deeper on the front or rear row of disks and therefore will skew to one side while working with disks down.

Cutting Depth Adjustment The disc gang cylinders are equipped with a custom clevis con-taining flip down shims. A desired number of spacers can be ro-tated onto the cylinder rod by removing the quick adjust pin. This will control your cutting depth as shown in the chart (depending on level of disc wear):

NOTE: ¼” thick depth shim flipped down = ½” shallower disc

depth

Leveling and Depth Adjustment

Shims Disc Depth

0 5-1/2”

1 5"

2 4.5"

3 4"

4 3.5"

5 3"

6 2.5"

7 2"

8 1.5"

9 1"

20

HCD-32


• Fully raise disc sections off the ground (black hydraulic line) (fig. 8).

• Bring the machine to a full stop on a level part of the field.

• Raise the main sections of the machine and the packers (yellow hydraulic line). Make sure the main lift cylinders are fully retracted. (fig. 9) (fig. 10).

NOTE: Be prepared for over-centre movement of the main frame.


Field to Transport Position

Figure 10

Figure 9

Figure 8

21

HCD-32



• Activate forward unfold cylinders to bring the

wings into transport position. If the wings do not go all the way back, adjust the pivot wheels while folding the wings.

• Adjust wing fold cylinders so both wings are straight back. (fig. 11)(fig. 12)

• Rotate wing axle wheels 90° until the wheels point forward (green line) (fig. 13).

• Move the safety pins to transport position from field position and secure it with a cotter pin (fig. 1).

NOTE: If you cannot fold up the wings, fully unfold, lower the main frame, and drive to a more level lo-cation before attempting the fold.

Field to Transport Position (Cont.)

Figure 12

Figure 13

Figure 11

22

HCD-32

Grade Chart

Grade Chart

Specification Material Size Range

(inches)

Min. Proof Strength

(psi)

Min. Tensile Strength

(psi)

Min. Yield Strength

(psi)

Grade Identification

Marking

Low or Medium Carbon Steel

Grade 2 1/4 to 3/4

7/8 to 1-1/2 55,000 33,000

74,000 60,000

57,000 36,000

Grade 5 Medium Carbon Steel: Quenched and Tempered

1/4 to 1 1-1/8 to 1-1/2

85,000 74,000

120,000 105,000

92,000 81,000

Grade 8

Medium Carbon Alloy Steel:

Quenched and Tempered

1/4 to 1-1/2 120,000 150,000 130,000

23

HCD-32

Torque Chart

Torque Chart

Nominal Thread Size

Grade 2 Grade 5 Grade 8

Clamping Load

Tightening Torque

Clamping Load

Tightening Torque

Clamping Load

Tightening Torque

Coarse Thread

1/4-20 1,300 lbs 65 in-lbs 2,000 lbs 100 in-lbs 2,850 lbs 143 in-lbs


3/8-16 3,200 lbs 20 ft-lbs 4,950 lbs 31 ft-lbs 6,950 lbs 44 ft-lbs







1-8 15,000 lbs 250 ft-lbs 38,600 lbs 640 ft-lbs 54,540 lbs 900 ft-lbs

Fine Thread










SECTION 2

ITEMS HIGLIGHTED RED HAVE INDIVIDUAL BREAK-DOWNS

04

HCD-32

A-Frame, Hitch

Parts Details

A-Frame, Hitch

05

HCD-32

Parts Details

A-Frame, Hitch

A-Frame, Hitch


3 105-0556 A FRAME WELDMENT (X-STYLE)

5 413-0008 HYDRAULIC CLAMP, 2 LINE, BLACK PLASTIC

6 526-2048 BOLT, 3/8-16 UNC - 3, GR.5, YELLOW ZINC PLATED, W THREAD LOCK

7 550-5206 WASHER, FLAT, 3/8 - Regular, GR.5, YELLOW ZINC PLATED

8 407-0003 24" SHEPHERD HOOK HOSE STANDOFF

9 409-9050 SAFETY CHAIN 20,000LB, CLEVIS MOUNT, NEW STYLE

10 420-0145 20" SIDE WINDER 3000 lb PARKING JACK

11 423-0021 Crossover Hitch - CAT. 4-5

12 426-0001 MANUAL STORAGE TUBE

13 426-0002 MANUAL STORAGE TUBE CAP

14 520-0809 CLAMP, 6.00" DIAMETER

15 526-5206 NUT, HEX, INCH, GRADE 5, YELLOW ZINC PLATED

16 526-6103 NUT, STOVER LOCK, 3/8-16 UNC, GR.5, YELLOW ZINC PLATED

19 526-6109 NUT, STOVER LOCK, 1-8 UNC, GR.5, YELLOW ZINC PLATED

20 526-7008 NUT, NYLOCK, HEX, INCH, GRADE 5, YELLOW ZINC PLATED

21 530-0611 BOLT, 3/8-16 UNC - 1, GR.8, YELLOW ZINC PLATED

22 530-0740 BOLT, 1/2-13 UNC - 1.5, GR.8, YELLOW ZINC PLATED

24 530-1636 BOLT, 1-8 UNC - 3.5, GR.8, YELLOW ZINC PLATED

25 530-1664 BOLT, 1-8 UNC - 8, GR.8, YELLOW ZINC PLATED

26 550-5206 WASHER, FLAT, 3/8 - Regular ,GR.5, YELLOW ZINC PLATED

27 550-5306 WASHER, FLAT, 3/8" - SAE, GR.5, YELLOW ZINC PLATED


30 550-5316 WASHER, FLAT, 1" - SAE, GR.5, YELLOW ZINC PLATED

31 551-5006 WASHER, SPRING, 3/8, GR.5, YELLOW ZINC PLATED

39 710-5010 ACCUMULATOR, 1.4L, #8 ORB, CHARGED TO 1800PSI

40 835-1009r2 CHAIN AND TIP HOLDER 14-1/4 X 8

41 839-0863 MOUNT, HYDRAULIC BULKHEAD - #6 & #8 JIC

42 839-1442 ACCUMULATOR MOUNT, 3 POSITION



46 526-0610 BOLT, HEX, INCH, GRADE 5, YELLOW ZINC PLATED


52 550-5206 WASHER, FLAT, 3/8" - USS, GR.5, YELLOW ZINC PLATED

06

HCD-32

A-Frame, Center Axle

Parts Details


07

HCD-32

Parts Details




1 105-0934 CENTER BRIDGE WELDMENT

2 105-0552 A-FRAME AXLE

4 105-0587 CTD 812 AXLE STUB





32 554-1030 WASHER, FLAT, 5/8 - narrow, GR.5, YELLOW ZINC PLATED

33 680-1001 HUB ASSEMBLY, INCL BEARINGS, SEALS, CAP

34 680-1001 WHEEL HUB, DUST CAP

35 680-1002 SPINDLE, 1010 SERIES, 3" OD X 17.38" LNG, 12000 LB

36 680-1003 3/4 WHEEL STUD, NF

37 680-1003 3/4" FLANGE NUT

38 690-1003 TIRE / RIM ASSY, 560/45R22.5








55 670-0012 CYLINDER, HYD - 6.0" x 32", 3.0" SHAFT, WELDED

56 827-0134 PIN, 1.75 X 4.25 - MAIN FRAME LIFT CYLINDER

57 827-0204 PIN, HITCH TO CENTER FRAME

58 827-0206 PIN, MAIN LIFT CYLINDER TO CENTER FRAME

08

HCD-32

Center Frame

Parts Details

Center Frame

09

HCD-32

Center Frame

Parts Details

Center Frame


1 105-0086 PIN WELDMENT, WING HOOK, CYLINDER, YZP

2 105-0928 GANG LINK, WITH LUG

3 105-0929 GANG LINK, WITHOUT LUG

4 105-0935 WING WELDMENT, LEFT

5 160-0493 A-FRAME ASSEMBLY

6 160-0579 HCD DISC DEPTH SHIM ASSEMBLY










16 670-0012 CYLINDER, HYD - 6.0" X 32", WELDED

17 670-0044 CYLINDER, HYD - REPHASING 4.00" X 10", WELDED

18 827-0204 PIN, HITCH TO CENTER FRAME

19 827-0205 PIN, CENTER FRAME TO WING

20 827-0206 PIN, MAIN LIFT CYLINDER TO CENTER FRAME

21 827-0207 PIN, PARALLEL LINK TO BRIDGE

22 827-0208 PIN, PARALLEL LINK TO GANG

23 827-0209 PIN, PACKER

24 839-1465 MOUNT, HYDRAULIC BULKHEAD 6 X #6 JIC - OFFSET


10

HCD-32

Wing (Left Pictured)

Parts Details


11

HCD-32

Parts Details


Disc Gang, Center


4 105-0929 GANG LINK, WITHOUT LUG


6* 105-0935 WING WELDMENT, LEFT

6* 105-0936 WING WELDMENT, RIGHT

8 105-0948 WING FOLD ROCKER WELDMENT

9 105-0954 PIN, WING FOLD ROCKER

10 105-0937 COIL PACKER MOUNT WELDMENT, MEDIUM






35 827-0205 PIN, CENTER FRAME TO WING

36 827-0207 PIN, PARALLEL LINK TO BRIDGE

38 827-0209 PIN, PACKER

12

HCD-32


Parts Details

Wing - Cont. (Left Pictured)

13

HCD-32

Parts Details

Wing - Cont. (Left Pictured)

Disc Gang, Center


1 105-0086 PIN WELDMENT, WING HOOK, CYLINDER, YZP

2 105-0730 WING AXLE, SAFETY PIN WELDMENT


7* 105-0939 LEFT WING AXLE WELDMENT

7* 105-0940 RIGHT WING AXLE WELDMENT

11 160-0579 HCD DISC DEPTH SHIM ASSEMBLY

12 417-0018A AMBER WARNING LIGHT

13 417-0019A RED WARNING LIGHT

14 424-0001 SLOW MOVING SIGN

15 424-0002 SLOW MOVING SIGN SPADE

16 525-6116 NUT, JAM, 1-8 UNC, GR.5, YELLOW ZINC PLATED



20 526-6204 NUT, STD, 1/4-20 UNC, GR.5, YELLOW ZINC PLATED

23 530-1636 BOLT, 1-8 UNC - 3.5, GR.8, YELLOW ZINC PLATED






31 680-1003 HUB & SPINDLE ASSY

32 680-1003 3/4 WHEEL STUD, NF

33 680-1003 3/4" FLANGE NUT

34 690-1003 TIRE / RIM ASSY, 560/45R22.5


39 839-0938 WING BRIDGE LIGHT MOUNT




14

HCD-32

Disc Gang, Center

Parts Details

Disc Gang, Center

15

HCD-32

Parts Details

Disc Gang, Center

Disc Gang, Center



2 105-0970 GANG CONNECT LINK BAR WELDMENT

3 105-0971 GANG MOUNT BAR WELDMENT, CENTER, REAR

4 105-0972 GANG MOUNT BAR WELDMENT, CENTER, FRONT

5 160-0537 DISC, SINGLE SECTION RIGHT CUT ARM ASSEMBLY

6 160-0538 DISC, SINGLE SECTION LEFT CUT ARM ASSEMBLY








16

HCD-32

Disc Gang, Right

Parts Details

Disc Gang, Right

17

HCD-32

Parts Details

Disc Gang, Right

Disc Gang, Right


1 105-0936 WING WELDMENT, RIGHT


3 105-0973 GANG MOUNT BAR WELDMENT, RIGHT, REAR

4 105-0974 GANG MOUNT BAR WELDMENT, RIGHT, FRONT

5 105-0977 GANG BAR EXTENSION WELDMENT

6 105-0978 GANG BAR FINISHING DISC WELDMENT



9 160-0546 DISC MOUNT ARM - RIGHT END






15 839-1473 GANG SECTION FINISHING PLATE, EXTENDED





18

HCD-32

Disc Gang, Left

Parts Details

Disc Gang, Left

19

HCD-32

Parts Details

Disc Gang, Left

Disc Gang, Left


1 105-0935 WING WELDMENT, LEFT


3 105-0975 GANG MOUNT BAR WELDMENT, LEFT, REAR

4 105-0976 GANG MOUNT BAR WELDMENT, LEFT, FRONT

5 105-0977 GANG BAR EXTENSION WELDMENT

6 105-0978 GANG BAR FINISHING DISC WELDMENT



9 160-0547 DISC MOUNT ARM - LEFT END





14 839-1467 GANG SECTION FINISHING PLATE





20

HCD-32

Packer Sections, Center

Parts Details


21

HCD-32

Parts Details




1 105-1098 PIN WELDMENT, PACKER CYLINDER TO BRIDGE


3 105-0945 COIL PACKER MOUNT WELDMENT, CENTER 2 PIECE - LEFT

4 105-0946 COIL PACKER MOUNT WELDMENT, CENTER 2 PIECE - RIGHT

5 105-1054 SCRAPER MOUNT SIDE PLATE LEFT

6 105-1056 SCRAPER MOUNT SIDE PLATE RIGHT

7 105-1060 SCRAPER BAR SMALL

8 105-1061 SMALL RUBBER PACKER ROLLER, 16", 0.25"W






14 670-1011 RUBBER PACKER

15 827-0235 RUBBER PACKER ROLLER, SMALL, SHAFT

16 839-1714 RUBBER PACKER RETAINING RING

17 292-4018 2-7/16" ID LOCK COLLAR

19 292-4022 2-7/16"Ø FLANGE BEARING C/W ECENTRIC COLLAR

20 525-6108 NUT, JAM, 1/2-13 UNC, GR.5, YELLOW ZINC PLATED






26 526-7010 NUT, NYLOCK, 5/8-11 UNC, GR.5, YELLOW ZINC PLATED



29* 540-1014 COUNTERSUNK ALLAN DRIVE BOLT, 5/8-11 UNC - 2.5, GR.5, BLACK

29* 540-1018 COUNTERSUNK ALLAN DRIVE BOLT, 5/8-11 UNC - 3, GR.5, BLACK




33 839-0977 COIL PACKER, BEARING MOUNT PLATE

34 839-1225 PACKER MOUNT BOLT PLATE SPACER

35 839-1723 RUBBER PACKER SCRAPER BLADE SMALL





40 827-0209 PIN, PACKER

22

HCD-32

Packer Sections, Wing, Outer

Parts Details


23

HCD-32

Parts Details






3 105-0938 COIL PACKER MOUNT WELDMENT, LARGE


5 105-1055 SCRAPER BAR LARGE


7 105-1057 LARGE RUBBER PACKER ROLLER, 16", 0.25"W






13 670-1011 RUBBER PACKER 409mmID x 586mmOD

14 827-0237 RUBBER PACKER ROLLER, LARGE, SHAFT


16 292-4018 2-7/16" LOCK COLLAR, PLTD.

17 292-4022 2-7/16"Ø FLANGE BEARING c/w ECENTRIC COLLAR












28 839-1721 RUBBER PACKER SCRAPER BLADE LARGE





33 827-0209 PIN, PACKER

24

HCD-32

Packer Sections, Wing, Inner

Parts Details


25

HCD-32

Parts Details






3 105-0937 COIL PACKER MOUNT WELDMENT, MEDIUM



6 105-1058 SCRAPER BAR MEDIUM

7 105-1059 MEDIUM RUBBER PACKER ROLLER, 16", 0.25"W






13 670-1011 RUBBER PACKER 409mmID x 586mmOD

14 827-0236 RUBBER PACKER ROLLER, MEDIUM, SHAFT


16 292-4018 2-7/16" LOCK COLLAR, PLTD.

17 292-4022 2-7/16"Ø FLANGE BEARING c/w ECENTRIC COLLAR












28 839-1722 RUBBER PACKER SCRAPER BLADE MEDIUM





33 827-0209 PIN, PACKER

26

HCD-32

Disc Gang, Center

Parts Details

Disc Gang, Shank

27

HCD-32

Parts Details

Disc Gang, Shank

Disc Gang, Center


1* 105-0950 SHANK WELDMENT, ONE PIECE, LEFT CUT

1* 105-0949 SHANK WELDMENT, ONE PIECE, RIGHT CUT



4 533-6514 JAM NUT 7/8" -14 UNF

5 534-7914 FLANGE NUT 7/8" - 14 UNF

6 538-0815 BOLT, 1/2-20 UNF - 1, GR.8, YELLOW ZINC PLATED



9 670-1001 ISOLATOR, RUBBER, TORSION

10 680-1007 DISC HUB ASSEMBLY AG-1418, 6 HOLES X 100MM

11* 680-5004 DISC, 20" OD, 6 HOLE PATTERN,NOTCHED

11* 680-5005 DISC, 20" OD, 6 HOLE PATTERN,SERRATED

11* 680-5006 DISC, 20" OD, 6 HOLE PATTERN, SMOOTH

12 839-1448 SHANK, ONE PIECE, UPPER CLAMSHELL

28

HCD-32

Disc Gang, Finishing Shank

Parts Details


29

HCD-32

Parts Details





1* 105-0959 SHANK WELDMENT, FINISHING, RIGHT CUT

1* 105-0960 SHANK WELDMENT, FINISHING, LEFT CUT



4 533-6514 JAM NUT 7/8" -14 UNF

5 534-7914 FLANGE NUT 7/8" - 14 UNF

6 538-0815 BOLT, 1/2-20 UNF - 1, GR.8, YELLOW ZINC PLATED



9 670-1001 ISOLATOR, RUBBER, TORSION

10 680-1007 DISC HUB ASSEMBLY AG-1418, 6 HOLES X 100MM

11 680-5006 DISC, 20" OD, 6 HOLE PATTERN,SMOOTH

12 839-1448 SHANK, ONE PIECE, UPPER CLAMSHELL

30

HCD-32

Roller Packers

Parts Details

Roller Packers

31

HCD-32

Parts Details

Roller Packers

Roller Packers

Item # Part # Description Qty

1* 105-0808 CHEVRON PACKER ROLLER, 16", LARGE 2

1* 105-0807 CHEVRON PACKER ROLLER, 16", MEDIUM 2

1* 105-0806 CHEVRON PACKER ROLLER, 16", SMALL 2

2* 105-1065 BASKET PACKER ROLLER, LARGE 2

2* 105-1064 BASKET PACKER ROLLER, MEDIUM 2

2* 105-1062 BASKET PACKER ROLLER, SMALL 2

3* 160-0571 RUBBER PACKER ROLLER, LARGE 2

3* 160-0573 RUBBER PACKER ROLLER, MEDIUM 2

3* 160-0575 RUBBER PACKER ROLLER, SMALL 2

32

HCD-32

Depth Spacers

Parts Details

Depth Spacers

33

HCD-32

Parts Details

Depth Spacers

Depth Spacers




2 105-1066 HCD DEPTH SHIM ROD CLEVIS MACHINED

3 402-6049 STEEL COMPRESSION SPRING ZP

4 422-0022 STEEL CLEVIS PIN, YZP, W HAIRPIN AND LANYARD



7* 839-1724 HCD DEPTH ADJUST SHIM THIN 1/4"

7* 839-1725 HCD DEPTH ADJUST OFFSET SHIM THIN 1/4"


34

HCD-32

Cylinders

Parts Details

RAM 6” X 32” X 3” RAM PART NUMBER R4508223

RITE WAY PART NUMBER 670-0012


1 R5508223 BARREL WELDMENT

2 R4208223 SHAFT WELDMENT

3 R4608223 PISTON

4 R4706575 GLAND

5 R3007202 SET SCREW, SOCKET, 3/8-16 UNC x 3/8 LG

6-13 R3608223 SEAL KIT

35

HCD-32

Parts Details

RAM 2-1/2” X 6” X 1-1/4” RAM PART NUMBER R4508157


Cylinders



2 R4208156A SHAFT

3 R6400045 PISTON

4 R6500013 GLAND

5 R3005005 LOCKNUT, 7/8-14 UNF, GRADE C

6 R7600455 CLEVIS

7 R3008022 HEX CAP SCREW, 3/8-16 UNC x 2.0 LG, GR 8

8 R3005301 NUT, HEX, 3/8-16 UNC, GR 8

9-14 R3608157 SEAL KIT

36

HCD-32

Parts Details

RAM 3” X 6” X 1-1/4” RAM PART NUMBER R4508220


Cylinders



2 R4208220A SHAFT

3 R6400048 PISTON

4 R6500020 GLAND

5 R3005006 LOCKNUT, 7/8-14 UNF, GRADE C

6 R7600455 CLEVIS


8 R3005301 NUT, HEX, 3/8-16 UNC, GR 8

9-14 R3608220 SEAL KIT

37

HCD-32

Cylinders

Parts Details

RAM 3-1/2” X 8” X 1-3/4” RAM PART NUMBER R4508221




2 R4208221A SHAFT

3 R6400049 PISTON

4 R6500038 GLAND

5 R3005007 LOCKNUT, 1 1/4-12 UNS, GRADE C

6 R7600455 CLEVIS


8 R3005301 NUT, HEX, 3/8-16 UNC, GR 8

9-14 R3608221 SEAL KIT

38

HCD-32

Parts Details

RAM 4” X 10” X 2” RAM PART NUMBER R4508222


Cylinders



2 R4207663A SHAFT

3 R6400054 PISTON

4 R6500052 GLAND

5 R3005008 LOCKNUT, 1 1/8-12 UNF, GRADE C

6 R7600455 CLEVIS

7 R3008022 HEX CAP SCREW, 3/8-16 UNC x 2.0 LG, GR. 8

8 R3005301 NUT, HEX, 3/8-16 UNC, GRADE 8

9-14 R3608222 SEAL KIT

39

HCD-32

Cylinders

Parts Details

MONARCH 3-1/2” X 10” X 1-1/4” MONARCH PART NUMBER 659040 RITE WAY PART NUMBER 670-0042


1 258827 Piston

2 497857 Rod

3 649216 Seal Kit

4 493830 Clevis

1 2 43

40

HCD-32

Parts Details

MONARCH 3-3/4” X 10” X 1-3/8” MONARCH PART NUMBER 659041 RITE WAY PART NUMBER 670-0043

Cylinders


1 258831 Piston

2 497860 Rod

3 649222 Seal Kit

4 493830 Clevis

1 2 43

41

HCD-32

Cylinders

Parts Details

MONARCH 4” X 10” X 1-3/8” MONARCH PART NUMBER 659042 RITE WAY PART NUMBER 670-0044


1 258834 Piston

2 497860 Rod

3 649227 Seal Kit

4 493830 Clevis

1 2 43

42

HCD-32

NOTES

43

HCD-32

NOTES

Date post:	26-Jun-2020
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Operation & Maintenance Man- ual...1 HCD-32 Hydraulic Connections to Tractor Yellow –...

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