OPERATION & MAINTENANCE MANUAL - Spida · machine should be bolted to the floor through holes...

OPERATION & MAINTENANCE

MANUAL

1 Operations Manual – Wall Extruder (Frame Nailer Gen IV and Tables)

Serial Plates

All enquiries should be directed to:

SM2012 Ltd - Known as Spida Machinery

Australia free phone 1800 146 110

America free phone 1888 262 9476

NZ free phone 0800 SPIDAS or +64 7 579 5010

Below is a copy of the serial plate displayed on the back of the machine

WARNING This machine must only be used by personnel who have been

properly instructed in all aspects of the machine’s safe operation.

Operators must also wear the recommended personal protective

clothing and have thoroughly read and understood this manual.


1 Contents 2 Revision History .............................................................................................................................. 7

3 Overview ......................................................................................................................................... 8

4 Specifications .................................................................................................................................. 8

5 Installation ...................................................................................................................................... 9

5.1 Handling & Transport .............................................................................................................. 9

5.2 Installation .............................................................................................................................. 9

6 Safety ............................................................................................................................................ 11

6.1 Young Persons ....................................................................................................................... 11

6.2 Long Hair and Loose clothing ................................................................................................ 11

6.3 Cleaning and Maintenance of Machinery ............................................................................. 11

6.4 Training and Supervision of Wall Extruder Operators .......................................................... 11

6.5 Responsibilities of Wall Extruder Operators ......................................................................... 11

6.6 Operating Speeds and Vibration ........................................................................................... 12

6.7 Machinery Stability and Location.......................................................................................... 12

6.8 Electrical Safety ..................................................................................................................... 12

6.9 Isolation, hold cards and lock out devices ............................................................................ 12

6.10 Noise control ......................................................................................................................... 13

6.11 Manual Handling ................................................................................................................... 13

6.12 Recommended Service Interval ............................................................................................ 13

7 Safe Operation .............................................................................................................................. 14

7.1 User Warnings ....................................................................................................................... 14

7.2 Manual Handling ................................................................................................................... 15

7.3 General .................................................................................................................................. 16

7.4 Operation .............................................................................................................................. 17

7.5 Maintenance ......................................................................................................................... 18

7.6 Recommendations ................................................................................................................ 19

8 Operating Controls ........................................................................................................................ 20

8.1 Wall Extruder Controls .......................................................................................................... 20

8.2 Pneumatic Controls ............................................................................................................... 22

8.3 Pneumatic filter/regulator .................................................................................................... 24

9 Operation ...................................................................................................................................... 25

9.1 Machine Set-up ..................................................................................................................... 25

9.2 Operating Computer ............................................................................................................. 25

9.3 Stations Right/Left/or Both ................................................................................................... 25


9.4 Guns Top/Bottom/or Both .................................................................................................... 25

9.5 Guns in correct position ........................................................................................................ 26

9.6 Trolley and Carriage Clamps ................................................................................................. 26

9.7 Loading .................................................................................................................................. 27

9.8 Clamping and Firing Operation ............................................................................................. 27

9.9 Air Dump ............................................................................................................................... 28

9.10 Machine Shut-down .............................................................................................................. 28

10 Parts Identification .................................................................................................................... 29

10.1 Top Level Assembly (2002000) ............................................................................................. 29

10.2 Main Frame Assembly (1711100) ......................................................................................... 31

10.3 Nog Trolley Assembly (1711300) .......................................................................................... 33

10.4 Fixed Carriage Assembly (1711200 – L or R) ......................................................................... 35

10.5 Horizontal Stud Clamp Assembly (1711600)......................................................................... 37

10.6 Vertical (Plate) Clamp Assembly (1711800 – L or R) ............................................................. 39

10.7 Floating Carriage Assembly (1711200 – L or R) .................................................................... 41

10.8 Gun Mount Assembly (SMPGMA02) ..................................................................................... 43

10.9 Computer Monitor and Electrical Enclosure Assemblies (0605000 and EEHW) .................. 45

10.10 Progressor Tables (1804420) ............................................................................................ 46

10.10.1 Fence Assembly (SMPGPFA6300) .................................................................................... 48

10.10.2 Gearbox Kit 2 (SMPGPGK2) .............................................................................................. 50

10.10.3 Guide Profile Trolley Kit (SMPGPTK2) .............................................................................. 51

11 Maintenance ............................................................................................................................. 52

11.1 Maintenance Items ............................................................................................................... 53

11.1.1 Guards ................................................................................................................................ 53

11.1.2 Air Line Lubrication ............................................................................................................ 53

11.1.3 Keep work area clear ......................................................................................................... 53

11.1.4 Inspect Clamps ................................................................................................................... 53

11.1.5 Clamp Sensors .................................................................................................................... 54

11.1.6 Clean Wall Extruder of any build up .................................................................................. 54

11.1.7 Noises or vibrations ........................................................................................................... 54

11.1.8 Emergency Stop Buttons .................................................................................................... 54

11.1.9 Dry Air Supply ..................................................................................................................... 55

11.1.10 Air Supply ......................................................................................................................... 55

11.1.11 Check Filter/Regulator ..................................................................................................... 55

11.1.12 Nog Trolley Assemblies .................................................................................................... 55


11.1.13 Carriage Assemblies ......................................................................................................... 55

11.1.14 Loose Fasteners and Fixings ............................................................................................. 56

11.1.15 Guide Trolley Slides .......................................................................................................... 56

11.1.16 Bench Top ........................................................................................................................ 56

11.1.17 Maintain Brake Materials................................................................................................. 56

11.1.18 Maintain Wall Extruder .................................................................................................... 56

11.1.19 Nail Guns .......................................................................................................................... 56

11.2 Replacing Guide Trolley Slides .............................................................................................. 57

11.2.1 Reference Distances for Guide Trolley sliders ................................................................... 58

12 Foreseeable Misuse .................................................................................................................. 59

13 Trouble Shooting ....................................................................................................................... 60

13.1 Mechanical Faults ................................................................................................................. 60

13.2 Software Faults ..................................................................................................................... 62

14 Distributor & Repairer Contacts................................................................................................ 67

14.1 Agent/Distributor .................................................................................................................. 67

14.2 Automation Repairs .............................................................................................................. 67

14.3 Mechanical Repairs ............................................................................................................... 67

15 Warranty ................................................................................................................................... 68

16 Pneumatic Diagram ................................................................................................................... 70

17 Electrical Drawings .................................................................................................................... 71

18 Training Certificate – Wall Extruder .......................................................................................... 77

19 Wall Extruder Training Check List ............................................................................................. 78


Tables Table 1, Wall Extruder Specifications ..................................................................................................... 8

Table 2, General Hazards ...................................................................................................................... 16

Table 3, Operational Hazards ................................................................................................................ 17

Table 4, Maintenance Hazards.............................................................................................................. 18

Table 5, Control functions (see Figure 2) .............................................................................................. 21

Table 6, Pneumatic Control functions (see Figure 3) ............................................................................ 23

Table 7, Valve/Filter/Regulator/Dump parts ........................................................................................ 24

Table 8, Parts List – Wall Extruder ........................................................................................................ 30

Table 9, Main Frame Assembly parts list .............................................................................................. 32

Table 10, Nog Trolley Assembly parts list ............................................................................................. 34

Table 11, Fixed Carriage Assembly parts list ......................................................................................... 36

Table 12, Horizontal Stud Clamp Assembly parts list ........................................................................... 38

Table 13, Vertical Clamp Assembly parts list ........................................................................................ 40

Table 14, Floating Carriage Assembly parts list .................................................................................... 42

Table 15, Gun Mount Assembly parts list ............................................................................................. 44

Table 16, Computer Monitor and Electrical Enclosure Assemblies Parts List ...................................... 45

Table 17, Progressor Table Assembly Parts List .................................................................................... 47

Table 18, Fence Assembly Parts List ..................................................................................................... 49

Table 19, Gearbox Motor Assembly Parts List ...................................................................................... 50

Table 20, Guide Profile Trolley Assembly Parts List .............................................................................. 51

Table 21, Maintenance intervals ........................................................................................................... 52

Table 22, Common misuse issues ......................................................................................................... 59

Table 23, Trouble shooting ................................................................................................................... 60


Figures Figure 1, Recommended exclusion zone around the Wall Extruder. ................................................... 12

Figure 2, Wall Extruder controls ........................................................................................................... 20

Figure 3, Wall Extruder pneumatic controls ......................................................................................... 22

Figure 4, Wall Extruder Co-ordinate system ......................................................................................... 23

Figure 5, Valve/Filter/Regulator/Dump assembly ................................................................................ 24

Figure 6, Nog centres adjustment ......................................................................................................... 26

Figure 7, Wall Extruder with guns. ........................................................................................................ 29

Figure 8, Main Frame Assembly ............................................................................................................ 31

Figure 9, Nog Trolley Assembly ............................................................................................................. 33

Figure 10, Fixed Carriage Assembly ...................................................................................................... 35

Figure 11, Horizontal Stud Clamp Assembly ......................................................................................... 37

Figure 12, Vertical Clamp Assembly ...................................................................................................... 39

Figure 13, Floating Carriage Assembly .................................................................................................. 41

Figure 14, Gun Mount Assembly ........................................................................................................... 43

Figure 15, Computer Monitor and Electrical Enclosure Assemblies ..................................................... 45

Figure 16, Progressor Table Assembly .................................................................................................. 46

Figure 17, Fence Assembly .................................................................................................................... 48

Figure 18, Gearbox Motor Assembly .................................................................................................... 50

Figure 19, Guide Profile Trolley Assembly ............................................................................................ 51

Figure 20, Clamp Sensor locations ........................................................................................................ 54

Figure 21, Trolley slide replacement ..................................................................................................... 57

Figure 22, Stop Slider distances ............................................................................................................ 58

Figure 23, Pneumatic diagram .............................................................................................................. 70

Figure 24, Electrical Drawings Part 1 .................................................................................................... 71







2 Revision History Rev B: - Removed various typos throughout the document. - Rewrote information on pneumatic controls - Rewrote operation information to make information clearer - Added in horizontal co-ordinate system to Section 8, to make information clearer - Renamed 10.5, and updated picture to improve accuracy - Rewrote some information in the following Maintenance sections, to make information clearer

o 11.1.6 Clean Wall Extruder of any build up o 11.1.17 Maintain Brake Materials

- Added in extra information to Trouble shooting table11.1.6 - Updated Electrical Drawings Rev C: - Removed various typos throughout the document. Rev D: - Added software troubleshooting section - Added software information at end of manual


3 Overview The Spida Wall Extruder (Frame Nailer Gen IV and Tables) is designed to accurately nail timber

frames, using pneumatically operated nail guns.

The Wall Extruder must be used per the standard operating procedures set out in this manual. Any

actions carried out which are not contained in this manual are not endorsed by Spida Machinery and

cannot be warranted.

All operators should read and then sign the register of this manual before operating the Wall

Extruder to ensure they are thoroughly familiar with the machine capabilities, limitations and to

ensure correct operating procedures are adhered too.

Only those operators that have received training on the correct operation of the Wall Extruder are

deemed competent and qualifies to operate the machine.

The Wall Extruder test procedures must be performed at installation and after any maintenance,

adjustment, repair or modification of the machine. The test procedure is available on request.

The competent operator must also regularly perform the recommended maintenance procedures

and checks detailed in this manual.

All pneumatic lines must be set as to not allow its movement through the nailing area of adjacent

machinery.

This manual offers many safety tips, but its purpose is not to provide instruction in all the skills and

techniques required to manufacture timber frames safety and efficiently.

Due to improvements in design and performance during production, in some cases there may be

minor discrepancies between the actual machine and the illustrations and text in this manual.

4 Specifications Table 1, Wall Extruder Specifications

Overall Width 5045 mm Overall Height 1740 mm Overall Length 7905 mm Working Height 870 mm Weight 1650 kg Timber Feed Front Air Supply 6-8 Bar (600-800 kPa) Nail Gun Capacity 273.8 l/min (60 cycles) each

Specifications may change without notice


5 Installation

5.1 Handling & Transport • Box all additional parts and secure with the machine

• Using a single fork truck, lift the machine package underneath using the forklift spaces

provided

• Once on the truck, tightly strap the machine.

• Do not place any loads on top of the machine

• The machine should be kept free from road grime and rain, and should always be covered

while being transported

The Wall Extruder will be delivered in large component form and will require assembly on site by

trained personnel. Due care and attention should be given whilst unpacking the components from

their packaging materials. Any damage caused whilst in transit should be noted immediately and

Spida Machinery informed. Refer to section 4 specifications for weights of individual components

when selecting Manual Handling Equipment required, prior to positioning them on the selected site.

5.2 Installation • It is advisable to forklift the machine package as close to the final assembly point as possible

to reduce manual lifting

• The final operating position of the machine must be free from any rubbish or impediments

• There must be good lighting in the installation area to allow proper positioning of the

machine

• The ground on which the machine rests must not vary by more than 30mm over a 12m x 5m

area

• The Wall Extruder should be leveled using jacking bolts on steel jacking plates. Once level,

machine should be bolted to the floor through holes provided.

• Electrical commissioning to be to local standards and be performed by a qualified electrician

The site selected for the Wall Extruder will depend on the ground. The ground chosen should be clean and free of water or possible flooding. The area on which the framework sits must be as even and horizontal as possible. This can be achieved by adjusting the length of the feet. There should be no twist to the framework once the feet have been adjusted to take the ground into account. The final operating position of the machine should be free of all rubbish or impediments, with general access to all areas of the Wall Extruder for the ease of loading and unloading frames of varying sizes. With the machine in position, a qualified engineer should be used to connect the pneumatic components to the machine and adjust the air pressure to the required setting (refer to 4 Specifications for pressure settings).


Check all pneumatic hoses and connectors to ensure that the fittings haven’t worked loose during transportation of the machine. Re-tighten all fittings that appear to be leaking. If leaking persists undo the fittings and apply a sealing compound to the joints in question. Re-tighten the fitting. (Any serious leaking problems during the warranty period should be reported to Spida Machinery). Check the air pressure in the system is sufficient to operate the machine (refer to 4 Specifications for pressure settings). To check the air pressure, turn the compressor on and allow the pressure to build up. When the controls are activated, normal pressure should read 6-8 bar or 600- 800 kPa. All maximum pressures are factory set and should not be changed. Check that all safety equipment is functioning properly.


6 Safety This section is provided as a guide only, it is the responsibility of the employer to ensure compliance

with the relevant Health and Safety Regulations applicable to them at the time.

6.1 Young Persons No person under the age of 15 should be allowed to operate or assist with the operation of

machinery.

6.2 Long Hair and Loose clothing Any long hair or loose clothing must be fully contained to eliminate the risk of entanglement with

machinery.

PROTECTIVE SAFETY CLOTHING AND EQUIPMENT MUST BE WORN; INCLUDING:

Eyewear

Hearing protection

Respirator or Dust mask

Protective Clothing

Safety footwear

6.3 Cleaning and Maintenance of Machinery For safe and reliable use, machinery should be regularly cleaned and maintained. During cleaning

and maintenance, the Wall Extruder must be isolated from all sources of energy and locked out to

prevent unexpected operation.

6.4 Training and Supervision of Wall Extruder Operators No person should be expected or allowed to operate the Wall Extruder until they have been fully

trained and authorised to do so. They must be familiar with:

• Actual and potential hazards and appropriate controls.

• Correct use and adjustment of guards.

• Emergency procedures.

• How the Wall Extruder works.

• Checks to perform prior to starting.

• How to recognise potential faults.

• Location of controls and how to Stop and Start the Wall Extruder.

6.5 Responsibilities of Wall Extruder Operators Operators should:

• Check the Wall Extruder prior to use and during operation to ensure it is in sound operating

order.

• Report immediately any defects noted to their supervisor.

• Use any, and all safety equipment provided.

• Not operate any machinery if under the influence of drugs or alcohol, consult a physician or

pharmacist if unsure of any medication.


6.6 Operating Speeds and Vibration Machinery should be operated within its designed limitations and for its designed use only, any

unfamiliar noise, vibration or failure should be investigated and remedied promptly.

6.7 Machinery Stability and Location The Wall Extruder should be securely fastened to the structure of the building to prevent movement

or toppling over. Location should provide access all around for maintenance and cleaning. Lighting

must be adequate to allow operator to clearly see controls and work pieces but not glaring or

blinding.

Consideration should be given to the operators work area for product flow and to minimise

repetitive actions and unnecessary movement.

An exclusion zone around the Wall Extruder should be maintained to prevent persons not directly

involved with the operation of the machine from reaching any part of the machine.

Figure 1, Recommended exclusion zone around the Wall Extruder.

6.8 Electrical Safety Electrical wiring must be installed and maintained by a suitably qualified person in accordance with

relevant regulations.

6.9 Isolation, hold cards and lock out devices There should be procedures for isolating and locking out the Wall Extruder, for purposes of

maintenance and to prevent unintended use should a fault have been identified.


6.10 Noise control The normal operation noise of some machines will be more than permitted noise exposure levels.

Employers must ensure adequate hearing protection is available and is used by all persons in the

affected area.

6.11 Manual Handling Manual handling should be avoided where possible, use of mechanical lifting and assisting

equipment is recommended. Consider using forklifts, hoists, and trolleys to eliminate lifting and

carrying components.

6.12 Recommended Service Interval It is recommended that for optimal performance, the Wall Extruder should be serviced every 6 months. It is also recommended that a service log be kept, as a reminder of when the next service should be due. Spida Machinery performs service runs on a regular basis throughout NZ; however, should the need arise for an early service, or should a service need to be booked in advance, please advise Spida Machinery accordingly.

WARNING! Do not operate the Wall Extruder without having received the

proper instruction in operation and safety from this manual.

WARNING! It is recommended that the employers maintain training records demonstrating the competencies of each employee


7 Safe Operation NOTE: The Wall Extruder is to be operated in accordance with this manual. Deviation from this

specified operation may result in incorrect nailing, measuring or injury.

7.1 User Warnings • All moveable parts of the machinery must be set so as not to allow its movement through

the cutting/pressing area of adjacent machinery.

• All machine and components should be inspected upon delivery and at weekly intervals for looseness, fracture, bends, sharp edges or surfaces and any other condition that may contribute to a human mishap or further deterioration of the machine. We suggest a log be kept for this purpose.

• When broken, damaged, or loose parts (or any condition that may represent a hazard) are observed, corrective action should be taken immediately. Inadequate attention to maintain the machine can cause the premature failure of these parts. We suggest this information also be logged.

• The electrical boxes should always be locked to avoid casual entry by unauthorized persons, as touching live surfaces is hazardous.

• Split, broken, warped, twisted or material with excessive wane should be avoided or used with caution because of the greater possibility of the material not being held securely during manufacturing processes.

• The machine is not to be used for any other purpose than the nailing of timber components.

• Keep hands out of moving parts on the machine. Operators should be instructed not to extend fingers or limbs into or beyond the vicinity of the warning labels. The danger here is obvious – fingers in these areas will risk mutilation.

• Be sure the machine is completely free of foreign objects, and that all guards are in place before connection to electrical and/or pneumatic supply.

• Any guards removed for maintenance or adjustments must be replaced before the machine is put back into service.

• Exceeding the capabilities of the machine will void the warranty and could lead to a serious injury.

• All Operators should read and then sign the register of this manual before operating the Wall Extruder to ensure they are thoroughly familiar with the machine capabilities and limitations and to ensure correct operating procedures are adhered to.

• Failure to perform the daily and weekly service checks as per the schedule may result in serious machine damage or a severe accident.

WARNING! This machine must only be operated by personnel who have been

properly instructed in all aspects of the machine’s safe operation. They must also

be wearing the recommended protective clothing and have thoroughly read and

understood this operation and service manual.


7.2 Manual Handling

The following is not a comprehensive list. Manual lifting has the potential to be hazardous; so, for a

full description of material handling please refer to lifting standards, techniques, and your own

company policies.

• Ensure material supply is via forklift or other support mechanism

• Ensure correct lifting techniques are adopted to transfer material

• Suggest use of trolleys or bench at required height and location to minimize handling and twisting

• Ensure required PPE is worn

• Ensure correct and appropriate lifting techniques are used

• Suggest the setup of a material supply via gravity roller transfer system

• Avoid twisting torso when moving pre-cut members from transfer system to pressing surface of table

• Only lift components of weight which you assess to be within your limit

• Use machinery (forklift) for material decreed to be too heavy or ask for assistance from another worker


7.3 General

Table 2, General Hazards

POTENTIAL HAZARDS SAFE WORK PROCEDURE

Safety Ask questions if you have any doubts about doing the work safely. Check and adjust all safety devices daily.

Poor Guarding Ensure all guards are fitted correctly and are adequately guarding guns and moving parts. Make sure guards are in position and in good working order. Do not operate machine without guards.

Poor Housekeeping Inspect Wall Extruder and surrounding areas for obstructions, hazards, and defects. Remove built-up debris from around machine, electrical leads, pneumatic lines, and power points.

Electrical / Air Supply Faults Inspect electrical leads and/or pneumatic lines for damage. Inoperable Safety Switches Check that start/stop and emergency stop buttons operate

effectively. Incorrect Accessories Use only the accessories designed for each specific application Foreign Objects Check that foreign objects and maintenance tools etc. are

removed from the machine before using the machine. Defective/Damaged parts Any identified defects must be reported and actioned prior to use

of the Wall Extruder.






7.4 Operation

Table 3, Operational Hazards

POTENTIAL HAZARDS SAFE WORK PROCEDURE Slip, Trip & Falls Avoid awkward operations and hand positions where a sudden slip could

cause your hand or part of your body to move into the nailing line. Electric power cords should be above head level or in the floor in such a way that they are not trip hazards. Floor areas should be level and non-slip. Clean up any spills immediately.

Workplace Use good lighting so that the work piece and machine controls can be seen clearly. Position or shade light sources so they do not shine in the operators’ eyes or cause glare and reflections. Ensure that the floor space around the equipment is sufficient to allow the operator to process their work without bumping into other staff or equipment. Keep the work area free of clutter, clean, well swept and well lit.

Housekeeping Clean built up debris from around the machine, electrical leads, pneumatic lines, and power points

Defects Report all defects to the supervisor Personal Protection Wear safety glasses or a face shield. Wear hearing protection that is suitable

for the level and frequency of the noise you are exposed to in the work area. Wear dust masks when required. Do not wear gloves when operating this machine. Do not wear loose clothing, work gloves, neckties, rings, bracelets or other jewellery that can become entangled with moving parts

Machine Guarding Make sure all guards are fastened in position. The machine MUST NOT be operated with any of the guards removed. The machine is fitted with steel guards.

Improper Use Only use the machine for what it has been designed for. Material Defects Inspect stock for nails or other foreign materials before nailing. Use only

material that the machine has been designed to accommodate. Operator Technique Do not impede the movement of the Wall Extruder while in use. Ensure any

body parts, clothing, or work tools do not get in the way of moving parts. Only place material once the Wall Extruder is in the home position and has come to a complete halt. Do not move stock from the Nail table until the clamps have been returned to their home position.

Hit by projectiles The Wall Extruder must be electrically and pneumatically isolated before attempting to clear blockages or material jams. Any small off cut should be removed using a push stick which has been properly constructed. Do not use fingers to remove items which have become entangled in movable parts.






7.5 Maintenance

Table 4, Maintenance Hazards

POTENTIAL HAZARDS SAFE WORK PROCEDURE Cleaning and maintenance preparation

Lock out (pneumatically isolate), and isolate power to the machine before inspecting, changing, cleaning, adjusting or repairing a machine. Do not use compressed air to remove sawdust etc. from machines or clothing.

Operational Buttons Make sure that Operational buttons are in good working condition and within easy convenient reach of an operator. Buttons should be protected so that accidental contact will not upset the machine.

Emergency Stop Buttons Make sure that Emergency Stop buttons are in good working condition and within easy convenient reach of an operator.

Incorrect electrical and pneumatic isolation of machine

Machine power must be switched off at the Main Power Switch, and the air locked out at the main isolator, before maintenance or cleaning.

Incorrect tools Use Correct tools for the job to minimise personal injury and damage to the machine.

Stalled Clamp Isolate air before attempting to free a stalled clamp Guarding Ensure Guards are fitted correctly, adjusted and in good working

order.






7.6 Recommendations That the operator is trained, on induction, of the dangers of accessing the machine operating area.

The electrical system is to be serviced by a qualified electrician only.

That all operators are walked through the operators’ manual, and all potential hazards are

identified.

That good housekeeping is always maintained to avoid the risk of slips, trips or falls.

That approved eye and hearing protection is always used when operating the machine.

That approved dust masks and safety footwear are always worn when operating the machine.

That if the machine is not operating as efficiently as specified, the operator notify their supervisor;

who in turn takes appropriate action and eliminates the problem if possible.

All guards and safety devices are not to be removed.

It is recommended that a visual exclusion zone be marked on the floor on a one metre (1000mm)

perimeter surrounding the working area of the machine; to identify the work space to pedestrians.






8 Operating Controls Before attempting to operate the Wall Extruder, familiarise yourself with the location and function

of each control.

8.1 Wall Extruder Controls

Figure 2, Wall Extruder controls

WARNING! Do not operate Wall Extruder without the correct knowledge and

function of each of the controls.


Table 5, Control functions (see Figure 2)

Control Function Description 1 Fire button (Two Hands No Tie Down) Activates clamps/guns when both buttons are pressed at the

same time 2 Fire button (Two Hands No Tie Down) Activates clamps/guns when both buttons are pressed at the

same time 3 Reset button Resets clamps back to the starting point. Can be activated at

any point during operation, up until the guns are fired 4 Emergency Stops Stops the machines operation, and resets everything back to

their starting positions. These must be deactivated before operations can recommence

5 Isolation Station switch (Left and Right stations)

Can choose to use only the right station, only the left station, or use both

6 Isolation Gun switch – Right (Top and Bottom guns – Right side station)

Can choose to use only the top gun, only the bottom gun, or use both. On the right station only

7 Isolation Gun switch – Left (Top and Bottom guns – Left side station)

Can choose to use only the top gun, only the bottom gun, or use both. On the left station only

8 Cabinet Door Latch Use to open or lock the control box cabinet 9 Pneumatic Brake button Activates/Deactivates the Carriage Clamp

10 Trolley Clamp Allows/Prevents the Nog Trolley from moving




8.2 Pneumatic Controls

Figure 3, Wall Extruder pneumatic controls




Figure 4, Wall Extruder Co-ordinate system

Table 6, Pneumatic Control functions (see Figure 3)

Control Qty Function Description Pneumatic 1 2 Horizontal Stud Clamp Locks/releases stud horizontally, in the y direction, against the

stud pin 2 1 Rack Ram Clamp Locks the plate against the stud/releases frame horizontally, in

the x direction, in preparation for nailing/moving frame onwards 3 1 Carriage Clamp Locks/releases the floating carriage assembly, to set the wall

frame height 4 2 Vertical Stud Clamp Locks/releases the stud vertically 5 2 Plate Clamp Locks/releases the plate vertically 6 2 Stud Pin Extends/retracts above/below table level. To provide a guide for

the stud to be pushed against when required Sensors A 2 Plate Sensor Activates when the plate is in position in front of the guns, and is

held in place by one of the vertical clamps B 2 Vertical Stud Clamp

Sensor Activates when there is a stud in position beneath the clamp, and the clamp has been activated. If the clamp is not yet in position, or there is no timber in position and the clamp bottoms out, the sensor will not activate

C 2 Plate Clamp Sensor Activates when there is a plate in position beneath the clamp, and the clamp has been activated. If the clamp is not yet in position, or there is no timber in position and the clamp bottoms out, the sensor will not activate

Note: If the sensors are not activated, then the guns will not fire. The sensors ensure that there is

material positioned in front of the guns, and that the material is clamped correctly.




8.3 Pneumatic filter/regulator

Figure 5, Valve/Filter/Regulator/Dump assembly

Table 7, Valve/Filter/Regulator/Dump parts

Control Function A Pressure gauge B Regulator adjustment C Air to Extruder D Dump Valve E Moisture release F Mounting bracket G Valve on/off H Air in I Pressure relief valve


9 Operation NOTE: The Wall Extruder is to be operated in accordance with this manual. Deviation from this

specified operation may result in incorrect nailing or injury.

9.1 Machine Set-up Before operations commence, the operator must ensure that the Wall Extruder has been set-up

correctly.

To set-up the machine:

- Ensure that the safety guards are secured and correctly positioned.

- Check the nail spacing between the guns on both carriages and ensure that they are set up at

the correct height.

- Complete a visual inspection of potential hazards near the proximity of the machine.

- Check that there are no obstructions either to any moving parts, within the firing line, or further

down the framing line.

- Complete all safety checks required

Once the Wall Extruder and the surrounding area are satisfactorily clear, the Wall Extruder can be

switched on.

9.2 Operating Computer The Wall Extruder operating computer and software provide automation to simplify the nailing

process. The operating computer program does a variety of jobs, including: displaying relevant

information; operating the progressors to move the frame along when required; ensuring that all

operating controls work as required when the associated buttons are pushed, (e.g. turning the

clamps on in the correct order when the red fire buttons are depressed); releasing the clamps as

required; moving the stud pins up and down when required; adjusting/displaying the required

specifications of the Wall Extruder to suit different framing requirements as needed; detecting and

displaying errors in the machine; and stopping the Wall Extruder from working if necessary.

Before loading the plates for the first frame of a shift, check that the computer is turned on and that

the program has been set-up with the required specifications. The program runs the Wall Extruder

based on the files provided by the detailing office.

9.3 Stations Right/Left/or Both If only one of the nailing stations is required, it is possible to isolate the nailing stations individually using the Isolation Station Switch (as shown in Figure 2). If one of the stations is isolated, it is recommended to place a timber block in front of the station that has been isolated as an additional safety measure; to prevent nails misfiring in the unlikely event of a malfunction.

9.4 Guns Top/Bottom/or Both If only one of the guns on a nailing station is required, it is possible to isolate the guns individually using either the left and/or right station Isolation Gun Switch (as shown in Figure 2). If one of the guns is isolated, it is recommended to place a timber block in front of the gun that has been isolated as an additional safety measure; to prevent nails misfiring in the unlikely event of a malfunction.


9.5 Guns in correct position The upper nail gun has two positions but is fixed in relation to the lower nail gun. The upper nail gun can be set to suit either 70mm or 90mm timber, up to a maximum offset of 20mm above the lower nail gun. The offset of the upper nail gun is an automatic setting that is controlled by the operating computer. The computer uses the pre-set specifications to detect the size of the timber being added, and automatically adjusts the gun heights accordingly; however, be sure to check that gun offset has been set correctly for the timber that is being added before firing. Caution: When processing 70mm wide timber the nail gun is set to the Down Position.

9.6 Trolley and Carriage Clamps

Figure 6, Nog centres adjustment

The position of the Nog Trolleys can be adjusted horizontally as in Figure 6 to achieve different nog centres. By squeezing the Trolley Clamp at the top of the Nog Trolley, the Trolley Clamp is released from the beam and the Unit Rollers are free to move; allowing the Nog Trolley to be adjusted as required. By letting go of the Trolley Clamp, the Trolley Clamp is applied to the beam and the Nog Trolley is horizontally locked. The Nog Trolleys must be locked in place before attempting to fire the guns. The position of the Floating Carriage assembly can be adjusted to suit different frame sizes. The carriage must be set to the correct framing height required PLUS ~5mm; to allow for the addition of timber components. Apply the pneumatic brake switch (Figure 2, Item 9) once the required framing height has been set; this activates the carriage clamp and stops the floating carriage assembly from moving freely along the beam.


Once the rack ram clamp is activated, any remaining height gap is removed, and the carriage is locked to the correct framing height. The carriage clamp must be applied before attempting to fire the guns. Please note that the fixed carriage is not adjustable.

9.7 Loading When the Wall Extruder has been set to the required framing dimension, and the Carriage and Trolley clamps have been applied, load the material to be nailed. Only the top and bottom plates are to be loaded at this point. Ensure that the timber faces are hard up against guide fences, and pushed back onto the trolleys, to ensure nailing is square. Once ready, tell the computer program that the plates have been loaded; the progressors will then push the plates to the first stud nailing position. Note: Operator must ensure they are familiar with their companies individual loading/unloading procedures before nailing is commenced.

9.8 Clamping and Firing Operation The clamping and firing operations use a Two Hand No Tie Down (THNTD) pneumatic initiating system, which ensures both hands of the operator are clear of the clamping operation and the guns firing operation. When the required framing components are correctly in place, the two-step clamping sequence can begin. - The first clamping step is initiated by simultaneously holding down both RED firing buttons

(Figure 2, Items 1 and 2) until the plate clamps have been activated. The Plate clamps hold down the outer frame and lock it in place vertically. - Load the required stud onto the Wall Extruder. Ensure that it is against the Stud Pins, and within

the range of the horizontal stud clamps, so that the frame will be square. - The next clamping step is to, again, simultaneously hold down both RED firing buttons (Figure 2,

Items 1 and 2) until the remaining clamps have been activated. First the horizontal stud clamps come up from underneath the carriage plates and lock the studs in place against the pins. Then the vertical stud clamps push down on the studs, locking them against the carriage moving plate. The rack ram clamp then pushes the carriages into the frame, securing the rack to the beam and horizontally clamping the frame. These clamps all come on one after the after in the order described, so that they do not interfere with each other. The guns will not fire if the clamp sensors are not activated. There are three types of clamp sensors as shown in Figure 3. - The first type of sensor is on each of the carriage assemblies, and line up with the gun firing line

on the carriage moving plate. These sensors confirm whether there are plates on both carriages, and that they are in the correct position. The plate sits above the sensor, and the sensor is activated by depression when the plate is pushed down by the plate clamp. If a plate has not been added, the sensor will not be depressed, and will not activate. If the plates are not in the correct position, the sensor will not be depressed, and will not activate.

- The second type of sensor is located within the vertical stud clamp cylinders, one on each carriage, and confirms that the stud has been loaded and clamped correctly. If there is no stud


in place, the clamps will bottom out, and the sensors will not activate. If the stud is not being clamped correctly, and/or the clamps do not line up correctly, the sensors will not activate.

- The last type of sensor is located on the side of the Vertical Plate Clamp, one on each carriage, and confirms that the plate has been loaded and clamped correctly. If there is no plate in place, the clamps will bottom out, and the sensors will not activate. If the plate is not being clamped correctly, and/or the clamps do not line up correctly, the sensors will not activate.

Ensure that all three types of sensors are activated, before progressing to the next step. If any problems occur during clamping, or if the set-up is incorrect, simply press the reset button shown in Figure 2 to release the clamps and begin clamping again. Note: If the sensors do not activate (for any of the above reasons), or there is another error of some

sort, the Wall Extruder will not fire and will send and error to the program. The detail of the error

will then be shown on the bottom of the computer display screen.

Once the clamps have been applied and everything is sitting square, the firing sequence can begin. This is initiated by simultaneously holding both RED firing buttons (shown in Figure 2) down, until the guns have finished firing; nailing the frame as required. If at any time during the clamping or firing sequences either of the RED firing buttons are released prematurely, the sequence will stop, and air pressure will be expelled from the exhaust. When both buttons are depressed again, the sequence will reset, and the operation will commence. Note: It is the responsibility of the operator to ensure the firing area is clear of obstructions that may hinder safe firing operation! This includes but is not limited to other personnel working in the immediate area! Never attempt to fire Nail Guns if the timber is not correctly in place or if there is no timber in the machine. Always keep hands clear of Clamping

Once the firing sequence is complete, and the firing buttons have been released, the clamps

automatically release, the stud pins drop, and the progressors advance the frame to the next stud

position where the above sequence starts again.

Once a frame is complete, set up the next set of plates as required, then follow the above sequence

again until the next frame is complete.

9.9 Air Dump In an emergency, or when disconnecting the air supply or performing any maintenance, the air must

be dumped from the system. Dump any air in the system using the dump valve (see Figure 5, item

D).

9.10 Machine Shut-down Once operations are complete, ensure that the Wall Extruder is switched off and any foreign

tools/equipment are removed.


10 Parts Identification

10.1 Top Level Assembly (2002000)

Figure 7, Wall Extruder with guns.


Table 8, Parts List – Wall Extruder

ITEM QTY PART NUMBER DESCRIPTION

1 1 0605000 Computer Monitor Assembly

2 1 1711100 Main Frame Assembly

3 1 1711200 - L LH Carriage Assembly

4 1 1711200 - R RH Carriage Assembly

5 3 1711300 Nog Trolley Assembly

6 40 1711400 Carriage Guide Wheel Assembly - Vertical

7 20 1711500 Carriage Guide Wheel Assembly- Horizontal

8 2 1711800 Vertical (Plate) Clamp Assembly

9 2 1804110 Table Leg Moving Side

10 2 1804420 Progressor Table

11 1 2001100 Framer Control & Mount

12 1 EEHW Electrical Enclosure

13 2 SMPGMA02 Gun Mount Assembly - with customer supplied Guns

14 2 SMPGPFA6300 Fence Assembly

Depending on customer requirements, the Wall Extruder can be supplied with different guns.


10.2 Main Frame Assembly (1711100)

Figure 8, Main Frame Assembly


Table 9, Main Frame Assembly parts list


1 4 1711000 - LB Lifting Bracket

2 1 1711101 Leg and Boom Welded Assembly

3 2 1711102 Cable Channel Bracket

4 1 1711103 Carriage Fixing Bracket

5 2 1711105 Beam End Cap

6 1 1711106 Locking Rack

7 1 1711205 Carriage Clamp - welded assembly

8 1 1711206 Cylinder Mount

9 1 ACCD55B50-15M C55-ISO Standards [ISO/21287] Compact Cylinder

10 1 ACCP96SDB63-25 CP96S/CP96SD-ISO Cylinder

11 1 ACGKM16-32 CP96/C96_GKM-Rod Clevis

12 8 HWBHM1250 Hex bolt M12x450

13 1 HWBHM2065 Hex Bolt M20x65

14 2 HWCSM1225 Hex Socket Cap Screw M12x25

15 8 HWCSM612BH Button Head Cap Screw M6x12

16 6 HWCSM820 Hex Socket Head Cap Screw M8x20




20 1 HWCTAL12B150 UNISTRUT 12 B Cable Ladder

21 8 HWNHM12 Hex nut M12

22 1 HWNHM20 Hex Nut M20


24 16 HWWFM12 Flat washer M12


10.3 Nog Trolley Assembly (1711300)

Figure 9, Nog Trolley Assembly


Table 10, Nog Trolley Assembly parts list


1 1 1711301 Nog Trolley Welded Assembly

2 1 1711302 Clamp Arm - Welded Assembly

3 1 1711303 Clamp Tensioner

4 1 1711304 Clamp Boss

5 1 1711305 Clamp Wear Pad

6 8 1711401 Cam - Guide Wheel

7 8 1711402 Spacer

8 4 1711501 Shaft

9 1 8530311 Return Spring - CXM "C" Type

10 1 BRG303580 Bronze Bush 30x35x80

11 24 BRG6304DD Bearing 52 x 20 x 15

12 8 HWCCXM20 20mm External Circlip





17 1 HWCSM616CS Hex Socket CSK Cap Screw M6x16

18 1 HWCSM630CS Countersunk Cap Screw M6x30


20 1 HWRS3830M6 Rubber Stopper 38mm Dia.


22 1 HWWFM16 Flat Washer M16

23 8 HWWFM20 Plain Washer M20

24 1 HWWFM832 Washer M8x32 #WM10212


10.4 Fixed Carriage Assembly (1711200 – L or R)

Figure 10, Fixed Carriage Assembly


Table 11, Fixed Carriage Assembly parts list


1 1 1711101 Leg and Boom Welded Assembly

2 1 1711103 Carriage Fixing Bracket

3 1 1711201 - L Carriage Frame (LH)

4 1 1711202 Progressor Attachment Bracket

5 1 1711207 L Carriage Cover (LHS)

6 1 1711807 Sensor Bracket

7 1 AT350-138 Air Tank - 5 litre - 350mm x 138mm

8 1 AVVM430-01-05 VM430-01-05 3 Port Mechanical Valve

9 1 HWBHM2065 Hex Bolt M20x65







16 1 HWNHM20 Hex Nut M20


18 1 IME12-04BPSZCOS SICK, Proximity Sensor

19 2 MT21-1351 M8 Sq Nut - Posn Fixing


10.5 Horizontal Stud Clamp Assembly (1711600)

Figure 11, Horizontal Stud Clamp Assembly


Table 12, Horizontal Stud Clamp Assembly parts list


1 1 1711601 Clamp Guide

2 2 1711602 Dolly Side

3 1 1711603 Clamp Arm

4 2 1711604 Shaft

5 1 1711605 Ram End

6 1 ACMGPM50-250 MGP-Z - Compact Guide Cylinder

7 1 ACRSDQA40-60-DCQ9179Q RSQ-Stopper Cylinder/Fixed Mounting Height

8 5 BRG6201 Bearing 32x12x10

9 1 BRG6901DDU Bearing 24 x 12 x 6

10 4 HWCCXM12 Circlip 12mm External



13 4 HWCSM630CS Countersunk Cap Screw M6x30





18 1 HWNNM12 M12 Nyloc Nut - Zinc

19 4 HWNNM12 M12 Nyloc Nut - Zinc

20 1 HWSP-S-C033 Ext. Spring - Century #186-A


22 2 HWWFM616 Washer - Flat - M6ZP


10.6 Vertical (Plate) Clamp Assembly (1711800 – L or R)

Figure 12, Vertical Clamp Assembly


Table 13, Vertical Clamp Assembly parts list


1 1 1711801 - L Plate Clamp (LHS)

2 1 1711802 - L Stud Clamp (LHS)

3 1 1711804 Cylinder Spacing Plate

4 1 1711805 Clamp Bearing Spacer

5 1 1711806 Sensor Plate

6 1 ACCP96SDB63-125C CP96-ISO Cylinder: Standard Double Acting, Single/Double Rod

7 1 ACD5063 CP96/C96-D-Female Head End Clevis

8 1 ACE5063 CP96/C96-E-Angled Head End Clevis

9 1 ACGKM16-32 CP96/C96_GKM-Rod Clevis

10 1 ACMGPM80-150Z MGP-Z-Compact Guide Cylinder/Standard type

11 1 BRG6804DD Bearing 37 x 20 x 9

12 2 BRGSCE 20 Housing with ball bush, shaft Ø 20 mm







19 1 HWWFM632 Washer M6x32



10.7 Floating Carriage Assembly (1711200 – L or R)

Figure 13, Floating Carriage Assembly


Table 14, Floating Carriage Assembly parts list


1 1 1711201 - R Carriage Frame (RH)

2 1 1711202 Progressor Attachment Bracket

3 1 1711205 Carriage Clamp - welded assembly

4 1 1711206 Cylinder Mount

5 1 1711207 R Carriage Cover (RHS)

6 1 1711807 Sensor Bracket

7 1 ACCD55B50-15M C55-ISO Standards [ISO/21287] Compact Cylinder

8 1 AT350-138 Air Tank - 5 litre - 350mm x 138mm

9 1 AVVM430-01-05 VM430-01-05 3 Port Mechanical Valve

10 1 AVVZM550-01-33 VZM500-5 Port Mechanical Valve


12 2 HWCSM1225 Hex Socket Cap Screw M12x25










10.8 Gun Mount Assembly (SMPGMA02)

Figure 14, Gun Mount Assembly

Note: The guns to be supplied for this machine are customer sourced and will likely be different for

each machine; therefore, the guns have been omitted from this drawing. For more information on

the guns please refer to the manufacturers handbook.


Table 15, Gun Mount Assembly parts list


1 1 1711212 Gun Mount Cover

2 1 ACCD85N25-20-B Air Cylinder 25 bore 20 stroke

3 1 BRGLB-INA KWVE 20W-G3-V2 Linear bearing block

4 1 BRGLR-INA TKVD 20W-140-40/60/40 Linear bearing track 140mm Long

5 2 GMP-PF350S Gun Mount Plates - Customer Supplied Guns










15 1 SMPGMB02 Gun mount bracket ram rod - profile and fold (6mm MS)

16 1 SMPGMB04 Gun mount bracket assembly

17 1 SMPGMB05 Gun mount bracket ram fixed - profile and fold (5mm MS)

18 1 SMPGMP01 Gun mount backing plate


10.9 Computer Monitor and Electrical Enclosure Assemblies (0605000 and EEHW)

Figure 15, Computer Monitor and Electrical Enclosure Assemblies

Table 16, Computer Monitor and Electrical Enclosure Assemblies Parts List

ITEM QTY PART NUMBER

DESCRIPTION

1 1 0605222 Monitor Pole Assembly

2 1 0605000 SPIDA - Monitor Box

3 1 0605212 Monitor Locator 100x105

4 1 0605221 Monitor Stand Base Assembly

5 1 EEHW Electrical enclosure Hole and Window

6 1 HWQCM8 Quick Clamp Handle - M8

7 2 SMPBKT13 Computer box bracket


10.10 Progressor Tables (1804420)

Figure 16, Progressor Table Assembly


Table 17, Progressor Table Assembly Parts List


1 4 1703110 Wheel Assembly

2 2 1804110 Table Leg - Rapid Framer

3 2 1804120 Table leg fixed side

4 6 1804125 Table foot assembly

5 64 HWCSM820BH Button Head Screw M8x20



8 4 SMPBT3100-285-18-P Bench top 3100x285x18

9 16 SMPFB225 Fence Bracket

10 24800 mm SMPGP9045 Guide Profile

11 2 SMPGPFA6300 Fence assembly

12 2 SMPGPGK2 Gearbox Kit 2

13 2 SMPGPTK2 Guide profile trolley kit


10.10.1 Fence Assembly (SMPGPFA6300)

Figure 17, Fence Assembly


Table 18, Fence Assembly Parts List


1 4 BRG6005DD Bearing 47x25x12




5 2 HWSSM825 Hex socket set screw M8x25


7 4 MT21-1018 Power Lock Fasteners



10 2 SMPGPPBa Pulley Block part 1

11 2 SMPGPPBb Pulley Block part 2

12 2 SMPGPTB - 01 Belt tensioner body Part of Assembly SMPGPTB 13 2 SMPGPTB - 03 Tension block slider

14 2 SMPGPTB-02 Tension block insert

15 1 SMPGPTC Tensioner connector

16 2 TRTIB-AT10-32 Timing Belt AT 10/32

17 1 TRTIB-AT10/32 Timing Belt AT10/32

18 2 TRTIP19AT1032F-BF A 19 Tth Pulley AT10 x 32mm belt 16mm Bore bearings inset

19 2 SMPGPPB45 Pulley Block assembled


10.10.2 Gearbox Kit 2 (SMPGPGK2)

Figure 18, Gearbox Motor Assembly

Table 19, Gearbox Motor Assembly Parts List


1 1 EMBLY343160V5K BLY3473D Brushless 5000RPM 160VDC 440W Motor Complete




5 1 SMPPLT22 Mount Plate Profile to Angle Gearbox

6 1 VRAM060-S-L2-20-12-73.03 Gearbox 20:1


10.10.3 Guide Profile Trolley Kit (SMPGPTK2)

Figure 19, Guide Profile Trolley Assembly

Table 20, Guide Profile Trolley Assembly Parts List


1 1 1802251 Pivot Bush

2 1 1802253 Pusher Pad

3 1 1802254 Rapid Framer Gravity Stop - 6mm S/S profile

4 10 HWCSM812BH Hex Socket BH cap Screw M8x12







11 400 mm SMPGPDS Slider for GP

12 1 SMPGPEP Guide profile end cap


11 Maintenance Before attempting any maintenance on the Wall Extruder, isolate from air supply; ensure all moving

parts are turned off; and isolate power to the machine.

Table 21, Maintenance intervals

Check Day Week Month ½ Year Guards in place x Oil level in lubricators x Work area is clear x Clamp operation x Clamp sensor x Clean Wall Extruder of any build up x Noises or Vibrations x Emergency stop working x Drain moisture from air reservoir x Air supply pressure x Pneumatic Filter x Nog Trolley assemblies in good condition x Carriage assemblies in good condition x For loose or damaged bolts x Floor bolts for tightness x Guide Trolley Slides x Bench Top x Brake material on Floating carriage and Nog trolleys x Inspect the Wall Extruder x Maintain Nail Guns x

(or as required)

Failure to perform these checks as per schedule indicated in Table 21 may result

in severe damage or a serious accident.

WARNING! Electrical power and Pneumatic Air supply must be isolated from

machinery and appropriate danger tagging in place whenever any maintenance is

being performed on machinery. Any defects, which are found on inspection

should be rectified immediately and reported to the supervisor for appropriate

action.


11.1 Maintenance Items

11.1.1 Guards Check Guards are in place, and they are tight, with no loose bolts. Guards should always be

operational.

11.1.2 Air Line Lubrication To enable the Nail guns to operate effectively and accurately they require compressed and lubricated air between 600-800 kPa. The machine is fitted with an automatic lubricator with a Filter and Pressure Regulator. The Competent Operator is required to check the level of the oil prior to commencement of work and top up with the air tool oil. Pneumatic control valves and cylinders do not require lubricated air.

11.1.3 Keep work area clear Ensure that the area surrounding the Wall Extruder is free of trip hazards, unnecessary tools, or

other debris. There should be no reason for passers-by to approach or pass near the Wall Extruder

while it is in use.

11.1.4 Inspect Clamps The clamps should slide freely, clamp evenly, and there should be no excessive wear visible on shafts. If necessary, the linear bearings can be lubricated with a Teflon or silicon spray. Check for loose fastenings or damage to the air cylinder. Test the plate (vertical) clamps, vertical stud clamps, and horizontal stud clamp, for tightness before work commences each day. Using a spare piece of wood, activate the clamps and test the rigidity of the wood to ensure that the clamps are still holding as required. Check the rack ram clamp for tightness once the first frame for the shift has been loaded. Do not use the Wall Extruder if, during any of these tests, the timber/clamp is loose, or the clamp is not activating properly.


11.1.5 Clamp Sensors

Figure 20, Clamp Sensor locations

Check plate sensors and plate clamp sensors (see Figure 20) are free and clear of any build-up of

dust and securely fastened; sensor malfunctions will prevent the guns from firing.

Note that as the vertical stud clamp sensors are located within the clamp cylinders, they do not

require regular cleaning or maintenance.

11.1.6 Clean Wall Extruder of any build up Keep the Wall Extruder free of any build-up of debris. Moving parts should not be obstructed, and the Wall Extruder should be usable without any hindrance. Remove and replace components as required to clean out any built-up debris or dust; ensure that any components removed are then replaced correctly. Ensure there are no bent or jammed nails blocking the nail guns, and that there are no bent or jammed nails in the nail feeds.

11.1.7 Noises or vibrations Take note of any unusual noises or vibrations. Do not operate the Wall Extruder if the cause of any

vibrations or unusual noises cannot be found.

11.1.8 Emergency Stop Buttons Check emergency stops are working and that they stop the machine when activated. This test should

be performed before using the machine, at least once a day.

Check operational controls are working, and that they function as designed. Inspect these other

controls at regular intervals.


11.1.9 Dry Air Supply For best results, clean dry air is essential. A drain valve is provided on the air reservoir and this should be opened weekly to drain any condensation; or when moisture is seen in the reservoir prior to commencing work.

11.1.10 Air Supply Air pressure should be maintained at 600-800 kPa; this can be checked at the filter regulator located

on the rear of the Wall Extruder (see Figure 5). Take measures to ensure air quality; such as by

installing an aftercooler, air dryer, or water separator. Do not use compressed air that contains

chemicals; synthetic oils, including organic solvents; or salt or corrosive gases, etc., as it can cause

either damage or a malfunction. If synthetic oil is used for the compressor oil, depending on the type

of synthetic oil used, or on the conditions of use, there may be adverse effects on the resin of the

pneumatic equipment or on the seals if the oil is flowed out to the outlet side; so, the mounting of a

main line filter is recommended.

11.1.11 Check Filter/Regulator Periodically check the filter and regulator for any cracks or damage. If condensation in the drain

bowl is not emptied on a regular basis, the bowl will overflow and allow the condensation to enter

the compressed air lines. Water can cause malfunction of pneumatic equipment. The filter and

regulator are located on the rear of the Wall Extruder. See Figure 5 for regulator parts

Also, be sure to check the pneumatic lines at the same time for possible kinks, air leaks, or other

damage.

11.1.12 Nog Trolley Assemblies The nog trolley assemblies should move easily along the main beam when adjusting and should not move when locked. The nog trolley assemblies should be generally maintained every month to: - Check on the condition of the guide wheel assemblies - Check on the condition of the locking mechanisms - Ensure all plates are still square. All assembly components should also be checked to ensure there is no damage or wear that will affect the performance of the assemblies. Ensure that there are no loose, damaged, or missing bolts, and replace or tighten as necessary. Do not use the Wall Extruder if any of the assemblies are not adjusting correctly and/or still allow movement when locked; if the Trolley clamp switch and/or the Trolley clamp are not activating correctly; or if any timber added does not fit onto an assembly/does not sit square; and if any of the above cannot be fixed by general maintenance.

11.1.13 Carriage Assemblies The floating carriage should move easily along the beam before the carriage clamp is applied. Once the carriage clamp is applied, the carriage should not be able to move freely along the beam. Once the Rack Ram clamp has been activated before the firing sequence, the timber frame should be held at the correct height and there should be no movement of the floating carriage assembly. Both carriage assemblies should be generally maintained every month to: - Check on the condition of the guide wheel assemblies - Check on the condition of the locking mechanisms - Ensure all plates and guides are still square


- Ensure that the gun mounts on the carriage assemblies are still correctly positioned. The rack ram cylinder and rack should also be generally maintained every month to check on the condition of the cylinder and the clamping mechanism. All assembly components should also be checked to ensure there is no damage or wear that will affect the performance of the assemblies. Ensure that there are no loose, damaged, or missing bolts, and replace or tighten as necessary. Do not use the Wall Extruder if the floating carriage assembly is not adjusting correctly and/or still allows movement when locked; if the Pneumatic brake switch and/or the carriage clamp are not activating correctly; if any of the gun mounts on either of the carriage assemblies is not firing straight/is blocked; or if any timber added does not fit onto an assembly/does not sit square; and if any of the above cannot be fixed by general maintenance.

11.1.14 Loose Fasteners and Fixings Check for loose, missing, or damaged bolts especially on guards, cover and floor fixing. Tighten or

replace where necessary.

11.1.15 Guide Trolley Slides The sliders on the Guide Trolleys should allow the trolleys to move up and down the Fence smoothly

and easily. Check the slides for excessive play and/or wear and tighten/replace if necessary. Use the

guide in section 11.2 to replace the sliders, or alternatively contact Spida Machinery.

11.1.16 Bench Top Check the table bench tops for excessive wear or damage and replace if necessary. This should be

checked every six months.

11.1.17 Maintain Brake Materials Check brake materials for wear and replace as necessary. - On the Nog trolleys, check the rubber stop at the end of, and clamp pad adjacent to, each clamp

arm. - On the floating carriage, check the carriage clamp and rack connections.

11.1.18 Maintain Wall Extruder Check all major operating components for wear, fatigue, and fixing. Adjust, tighten, or replace

components as required.

Do not use the Wall Extruder if it is damaged significantly or if it is not working correctly, and all

other mentioned maintenance is not applicable.

11.1.19 Nail Guns Nail guns have been fitted to the Wall Extruder to provide accurate and reliable nailing. All maintenance/servicing that is required, should be carried out as specified by the gun supplier’s handbook. Periodically check the distances between guns, on each carriage assembly, to ensure that the correct nailing distance is maintained. If any shift has occurred, then adjust guns as required. Also, be sure to check the gun mount assemblies for potential damage. If any damage is apparent then do not use the Wall Extruder, and contact a supervisor, supplier, or maintenance engineer.


11.2 Replacing Guide Trolley Slides

Figure 21, Trolley slide replacement

Tools required: Set of Allan keys

• Disconnect power.

• Disconnect lead and remove home sensor.

• Disconnect leads from and remove motor.

• Undo 16 cap screws holding fence assy.

• Turn upside down, and release belt tension. (Grub screw in centre of tensioner)

• Remove tensioners, (outside screws.)

• Undo pulley blocks from each end, grub screw top and bottom.

• Slide trolley out at one end.

• Undo grub screws either side of slides, remove, replace.

• Blow out the aluminium extrusion, and pulley blocks.

• Reassemble, tension belt (put most tension at the front, leaving adjustment at rear if more

tension is needed later.

• Bolt fence back up.

• Fit motor and leads.

• Fit home sensor and lead.

• Start up, enable home trolley.

• Check home position is correct, if not alter in set up screen.

• Reset enable home trolley.

• Send out to 6 mtrs, and check.

• If incorrect recalibrate trolley as normal.


11.2.1 Reference Distances for Guide Trolley sliders

Figure 22, Stop Slider distances

The above figure shows the required distances in mm between the sliders, and between the slider

and the end of the Stop. Use these distances when the sliders need to be removed for maintenance.


12 Foreseeable Misuse Through experience, Spida Machinery’s technical staff have listed (in order of occurrence) the most

common misuses of the machinery by operators, the symptoms that result and the rectification

required to address the misuse and return the machine to optimal working order.

Table 22, Common misuse issues

MISUSE SYMPTOM RECTIFICATION REQUIRED

Lack of cleaning Clamps not retracting - Clean nailer, especially framing surfaces and underneath nail guns.

- Remove any large pieces of debris and clean out any dirt.

- Clean air lines, and services guns as per operation manuals.

- Check all pneumatic cylinders and linear bearing rails, clean and service as required.

Frames being assembled incorrectly Machine overheating

Nail gun failing to fire

Clamps failing

Lack of lubrication Excessive wear of moving parts - Lubricate all moving parts and replace any excessively worn parts as required. Unusual amount of noise while

parts are moving Clamps not moving

Lack of care Carriages and trolleys not moving correctly

- Repair or replace any damaged, loose, or missing parts.

- Remove any loose or unnecessary objects.

- Re-calibrate parts as required. - Note, if possible, how each part was

mistreated, and train operators to prevent additional misuse of these and other parts.

- Contact Spida Machinery in the event of a major crash

Objects in Main Assembly

Misaligned clamps, fences, and plates Bent or stuck stopper pins

Guns firing incorrectly

Parts not working as designed

No operation or loss of control data

Any other misuse and resultant damage of the machine is deemed non-foreseeable as its

occurrence is not consistent.


13 Trouble Shooting

13.1 Mechanical Faults Table 23, Trouble shooting

Trouble Probable Causes Correction

Guns not firing Triggers not activating Pneumatic trigger may be faulty – replace if necessary

No air to gun Check air supply to gun

Trigger jammed Contact gun supplier

Plate sensor not activating Check sensor clear and free of debris and/or is being activated correctly. Otherwise replace

Plate clamp sensor or Vertical stud clamp sensor not activating

Remove clamp cylinder cover and check on condition of sensors, ensure that sensor is being activated correctly. Otherwise replace

Guns firing incorrectly Each gun is supplied by different air pressures

Clean air lines and ensure regulated pressure to each gun is the same.

Damaged air lines Check for bent or leaking air lines and replace as required.

Guns incorrectly angled/have mismatching angles

Adjust angle between nail guns as required, and ensure they are locked into position.

Guns not isolating correctly when required

Check switches have turned correctly. Check connection between switches and guns, and replace lines as required.

Pins not activating Pins jammed/broken

Check for obstructions. Repair/replace parts/remove obstructions as required.

No air to cylinders Check air supply to cylinders

Cylinders/attached components jammed

Check for obstructions. Repair/replace parts/remove obstructions as required

Pins activating incorrectly Each cylinder is supplied by different air pressures

Clean air lines and ensure regulated pressure to each cylinder is the same.

Damaged air lines Check for bent, broken, or leaking air lines, and replace as required.

Damaged cylinders/attached components

Repair/replace parts as required

Size selector switch damaged/locking incorrectly

Check for obstructions. Repair/replace parts/remove obstructions as required.

Pins misaligned Re-align parts as necessary. Ensure other assembly items are not interfering with pin movement.

Pins obstructed Remove obstructions as required


Clamps not activating Air supply

Replace any broken air lines

Damaged linear bearing rails

Replace linear rails

Obstruction Clear obstruction

Clamps ineffective/inadequately clamping

Lack of lubrication Lubricate moving parts

Damaged air lines Check for bent or leaking air lines, and replace as required

Loose, damaged, or missing parts

Inspect clamp parts. Repair or replace items as required

Pneumatic cylinders ineffective/inadequately performing

Blocked air lines Check for blockages. Flush system if required

Damaged air lines Check for bent or leaking air lines, and replace as required

Loose, damaged, or missing parts

Inspect cylinder parts. Repair or replace items as required

Nails being punched too far into the timber

Excessive air pressure Adjust the regulator to the correct pressure

Nail heads protruding from the timber

Low air pressure Adjust the regulator to the correct pressure

If any of the above corrections do not solve the issue, then do not use the Wall Extruder and

contact a supervisor, maintenance engineer, or Spida Machinery.


13.2 Software Faults

CyberLogix MC2 Motion Controller This describes the Ports and Indicators of the MC2 Motion controller

Version 12

The MC2 Motion controller is a network driven servo motor controller capable of driving brushed or

brushless motors

Specs: Motor supply voltage: 20 to 180V DC Current: 10 amps continuous 30 amps peak


Status LED Display Green LED flashes to indicate motion CPU is ok See Below for LED status messages. Decimal Point indicates Drive Enabled


Green Control wiring Plug Connections Top to Bottom and Indicators

Number Description LED indication (if applicable) 1 24V Control Power Input (positive supply) Green LED indicates 24V Supply

OK 2 24V Control Power, internally connected to the

terminal above (can be used for inputs below)

N/A

3 Drive Enable Input Green LED indicates Enable Input is OK

4 Drive Home Sensor Input Green LED indicates Home sensor is ON

5 Drive hardwired High limit, input is Fail safe so power to this terminal means its ok to move in positive direction (remember to enable limit switches in software)

Green LED indicates High Limit switch is OK (if limit inputs enabled in settings)

6 Drive hardwired Low limit, input is Fail safe so power to this terminal means its ok to move in positive direction (remember to enable limit switches in software)

Green LED indicates Low Limit switch is OK (if limit inputs enabled in settings)

7 0v Return control power, internally connected to the terminal below (can be used for sensors for inputs above)

N/A

8 0v Return control power supply (Negative return) N/A

Motor Plug

Number Description LED indication (if applicable) 1 High voltage motor supply (Positive supply) Green LED indicates Motor

power is OK (Very dim if motor volts is 24v)

2 High voltage motor supply return (Negative return) N/A

3 U connection to motor (or in brush systems + to

Motor)

N/A

4 V connection to motor (or in brush systems – to

Motor)

N/A

5 W connection to motor (no connection in brush

motors)

N/A

6 Motor ground (connected internally to Negative

return and also alloy case)

N/A


Front View of Motion Controller

Green indicators on front from top to bottom next to control wiring plug - 24v control power indicator - Drive Enabled input - Drive home sensor input - Drive hardwired low limit input (remember to enable limit switches in software) - Drive hardwired High limit input (remember to enable limit switches in software) - Drive Motor Supply LED (Will be very dim on 24v Motor supply and very bright on 180v motor

supply!) Encoder Plug and Indicators (Orange Lead connects to this port) - Red LED indicates Encoder wiring Error - Green LED indicates motion move complete Hall Plug and Indicators (Purple Lead connects to this port) - Red LED indicates Hall wiring error or incorrect brush/brushless setting in software - Red flashing indicates Firmware update mode Motor Wiring Plug and LED Status LED Display - Display will scroll around in a circle if all is OK - Or flash a 3 alphanumeric code for status or fault


Status Code Meaning Description SLL Software Low Limit The drive is at a software limit and will only respond to

higher position setpoints SHL Software High Limit The drive is at a software limit and will only respond to

lower position setpoints HLL Hardware Low Limit The Low Limit switch is off and drive will only respond to

forward motion HHL Hardware High Limit The High Limit switch is off, and drive will only respond

to Reverse motion

Faults Code Meaning Description F01 Invalid hall state on Hall

inputs Check hall wiring or motor hall sensors or that controller is set in correct brush/brushless mode

F02 Encoder Wiring Fault Check encoder wiring or encoder on motor F03 Encoder Power Fault Internal auto reset fuse has tripped due to over current

on encoder supply Check encoder wiring or encoder on motor

F04 Position Error limit exceeded

Check for jam on machine and that motor can turn freely, check if trying to drive motor too fast. Check for under voltage on motor or faulty motor or encoder, check current limiting and output limiting in drive

F05 Motor Over current fault

Peak current limit has been reached on servo drive check for faulty wiring or motor or overloaded

F06 Motor Power Fault The motor supply voltage is either too high or low F07 Temperature Fault The drive is overheating ensure adequate ventilation,

overloading etc fan force cooling if required F08 Amp Disabled Massive over current detected by Drive Amp, check for a

short circuit on the motor or wiring or it’s also possible for this to happen if the motor output is hard stopped very suddenly

F09 Enable Lost While the drive was enabled and holding position or moving it lost its enable (Emergency stop) input

F10 Motor Stalled The motor is not moving while it has full permissible power applied check as per F04

F11 Call Cyberlogix if you see this fault F12 Call Cyberlogix if you see this fault F13 Call Cyberlogix if you see this fault F14 Comms Fail

(in software) Host device communications has timed out (Drive must have host comms every 3 secs, this can be adjusted

F15 Drive Not Setup Drive has not been setup, send setup message to drive (normally by a reset button in software)

F16 No Address Drive has not been configured by host device, check communication cables and host device

F99 CPU Not Running Call Cyberlogix – Unit is in Flash update mode or the CPU has failed


14 Distributor & Repairer Contacts

14.1 Agent/Distributor Company Name: ____________________________________________________________________

Address: __________________________________________________________________________

Contact Person: ____________________________________________________________________

Ph.: _____________________________________ Fax:

______________________________________

Mobile: _________________________________ Email: ____________________________________

14.2 Automation Repairs Company Name: ____________________________________________________________________

Address: __________________________________________________________________________

Contact Person: ____________________________________________________________________

Ph.: _____________________________________ Fax:

______________________________________

Mobile: _________________________________ Email: ____________________________________

14.3 Mechanical Repairs Company Name: ____________________________________________________________________

Address: __________________________________________________________________________

Contact Person: ____________________________________________________________________

Ph.: _____________________________________ Fax:

______________________________________

Mobile: _________________________________ Email: ____________________________________


15 Warranty SM2012 Ltd, SPIDA Machinery, Tauranga, New Zealand, warrants the equipment listed below to

the initial purchaser of the equipment only against defective workmanship and materials only, for

a period of twelve (12) months from the date of shipment from SPIDA's factory, subject to the

following conditions:

1. SPIDA extends the original manufacturer’s warranty to SPIDA on buy-in items such as

motors, saw blades and air cylinders or other such buy-in items but does not add its

warranty herein described to such items.

2. This warranty only applies if:

a. The attached copy of this warranty is signed by the initial purchaser and returned to SPIDA's address shown above within 14 days of shipment of the goods from SPIDA's factory.

b. The equipment is installed by SPIDA or its licensed installer.

c. Regular routine maintenance has been carried out on equipment in accordance with instructions in manual provided by SPIDA and proper housing and shelter provided for the equipment.

d. The equipment is operated by competent personnel in accordance with the operating instructions set out in the manual provided by SPIDA and not otherwise.

e. The equipment has not been subjected to alterations or repairs or dismantling without prior written approval of SPIDA. Any parts returned to SPIDA either for repair or consideration of a warranty claim consequent to an authorisation to dismantle must be shipped prepaid.

f. SPIDA may, at its option, either repair or replace the defective part upon inspection at the site of the equipment where originally installed. The warranty does not cover the cost of freight, Labour or traveling for the removal or replacement of the defective parts.

g. This warranty does not apply to any deterioration due to average wear and tear or normal use or exposure.

h. In all warranty matters, including any question of whether this warranty applies to any claim, the decision of SPIDA is final.

This warranty is the only warranty made by SPIDA as the manufacturer and is expressly in lieu of and

excludes all other warranties, conditions, representations and terms expressed or implied, statutory

or otherwise, except any implied by law and which by law cannot be excluded. Neither SPIDA or its

agents or servants will be liable in any way for any consequential loss, damage or injury including

any loss of use, profits or contracts.

The law applicable to this warranty shall be the law of New Zealand and the parties hereto submit to

the exclusive jurisdiction of the Courts of New Zealand.


Machinery/Equipment

The item bearing the following serial plate:

_____________________________________

Date of Shipment: ______________________________________

Signed by: ______________________________________

Name: ______________________________________

Position: ______________________________________

Acceptance of Warranty

I acknowledge and accept the contents of this warranty.

Signed by: ______________________________________

Name: ______________________________________

Company: ______________________________________

Position: ______________________________________

Date: ______________________________________


16 Pneumatic Diagram

Figure 23, Pneumatic diagram


17 Electrical Drawings

Figure 24, Electrical Drawings Part 1












18 Training Certificate – Wall Extruder Instructor: ___________________________________

Company: ___________________________________

I declare that:

• I have trained the person names below (“the trainee”) in the safe operation of the

machinery/equipment detailed in the training manual.

• The trainee has demonstrated an understanding of the safe operation of the

machinery/equipment.

• The trainee has indicated the he/she has read and understood this training manual.

Signed: ___________________________________

Date: ___________________________________

Trainee: ___________________________________

Company: ___________________________________

Position: ___________________________________

I declare that:

• I have received instruction from the person named above (“the instructor”) for the safe

operation of the machinery/equipment detailed in this training manual.

• All information in this training manual was demonstrated and explained by the instructor.

• I have thoroughly read and understood this training manual.

Signed: ___________________________________

Date: ___________________________________

Witnessed by:

Name: ___________________________________

Company: ___________________________________

Signed: ___________________________________

Date: ___________________________________


19 Wall Extruder Training Check List

Machine Operators Checklist

All operators are required to be shown and advised as below Checklist is to be filled in at machine with all operators

STANDARD FRAMER COMPONENTS Checked

Shown location of Main framer body

Shown location of Plate fences

Shown location of the stud stops

Shown location of height adjustment for nail guns

Shown location of the safety air blow off valve

Shown location of clamping button

Shown location of clamping release button

Shown location of firing button

Shown location of nail gun trigger switches

Shown location of all machine E-Stops

PNEUMATICS

MATERIAL CLAMPS Checked

Advised on correct air pressure setting

Advised on air supply cleanliness

Shown location of pneumatic supply point

Shown location of pneumatic supply regulator

Shown location of pneumatic control panel

Shown location of remote control clamp releases

Shown location of pneumatic supply lines

Shown location of gun oiler and regulators

Shown location of moisture trap

Shown location of pneumatic material clamps

Shown location of clamp sensors

Shown how to operate pneumatic material clamps

Advised on the safe use of pneumatic clamps

Advised on correct hand placement when using pneumatic clamps

Has been advised to keep hands clear of moving clamps at all times

Understands that severe crushing can occur if caught in clamp

NAIL GUNS Checked

Shown location of nail guns

Shown location of nail gun trigger switches

Shown location of pneumatic clamps

Shown the location and operation of isolator switches

Shown nail fire trigger sensors

Has been advised to keep both hands on buttons until the nailing cycle is complete

Shown clamping process and is aware to keep hands clear while nailing cycle is in progress

Understands that severe damage can occur if caught in clamping/nailing cycle

MACHINE OPERATION Checked

Has been shown how to operate the pneumatic clamping from the control box

Has been shown how to set and lock wall panel height

Has been shown how to set and lock stud nailing position

Has been advised on suitable / unsuitable materials

Has been shown location of individual gun isolator switches

Has been shown to operate the machine from the control screen

Understands to keep body parts well clear of all moving parts on the machine


Has been advised to be conscious of the number of frames on the outfeed rollers

SAFEKEEPING PRACTICES Checked

Has been advised only the operator is permitted within the workspace while machine is operating

Has been advised to keep hands and body parts well clear of clamps while operating

Has been advised to keep hands and body parts well clear of guns while operating

Main supply of air and electricity to be off before commencing any routine maintenance

Air pressure to be drained before routine maintenance

Advised to keep working area clean and clear of trip and slip hazards

Shown where to access and clean off-cut, waste and dust build up points

Check any electrical leads to the machine regularly for deterioration

Ensure working area has adequate lighting

Has been advised on minimum PPE requirements for machine operation

Has been advised to report machinery defects as soon as noticed

Shown heavy waste build up areas

Advised on correct cleaning and repair procedures

Shown danger and warning decals

Has been advised to use safe work practices while lifting timber and framing components

VERIFICATION: Training officer to fill in this section Training Officer

Name:

Signature:

Date:

I the undersigned declare that I have been shown and instructed in the all of the above listed matters.

I declare that all the information in this document was shown and demonstrated to me by the instructor.

I further declare that I have read and understand the Operation and Maintenance Manual

Operator

Name:

Signature:

Date:

Witnessed by

Name:

Signature:

Date:

A copy of this document is to be kept in each employee file on site.

SOFTWARE MANUAL


1 Contents – Software manual 1 Introduction .................................................................................................................................... 4

1.1 Safety ...................................................................................................................................... 4

1.2 Software Protection ................................................................................................................ 4

1.3 Updating Software .................................................................................................................. 5

2 Main Menu ...................................................................................................................................... 6

2.1 Log In ............................................................................................................................................. 6

2.2 Machine ........................................................................................................................................ 6

2.3 Tools .............................................................................................................................................. 8

2.4 Admin ...................................................................................................................................... 9

2.5 Reporting................................................................................................................................. 9

2.6 Exit ........................................................................................................................................... 9

3 Axis Orientation and Viewing Perspectives .................................................................................. 10

3.1 Orientation – X & Y axis ........................................................................................................ 10

3.2 Fixed and Floating sides explained ....................................................................................... 10

3.3 Interpretation of Marks when viewing Plates ...................................................................... 10

3.4 Viewing Perspectives ............................................................................................................ 11

4 Start Up ......................................................................................................................................... 12

4.1 Emergency Stops (E-Stop) ..................................................................................................... 12

4.2 Run Machine ......................................................................................................................... 13

4.3 Connecting to machine ............................................................................................................... 13

4.4 Homing the machine ................................................................................................................... 14

5 Tools Menu ................................................................................................................................... 15

5.1 Machine Setup ...................................................................................................................... 15

5.2 Home All Servos .................................................................................................................... 15

5.3 Disable L Pins ......................................................................................................................... 15

5.4 Disable Stud Pins ................................................................................................................... 15

5.5 Diagnostics ............................................................................................................................ 16

5.6 Remote Support .................................................................................................................... 17

5.7 Advanced Member Sort ........................................................................................................ 18

5.8 Close ...................................................................................................................................... 18

6 Overview of Functions .................................................................................................................. 19

6.1 Opening a file ........................................................................................................................ 19

6.2 Panels Tab ............................................................................................................................. 20

6.3 Members Tab ........................................................................................................................ 21


6.3.1 Selecting a member ...................................................................................................... 21

6.4 Marks .................................................................................................................................... 22

6.5 Nails Panel ............................................................................................................................. 23

6.5.1 Nails Overview .............................................................................................................. 23

6.5.2 Operation ...................................................................................................................... 24

6.5.3 Manually Selecting Nails ............................................................................................... 25

6.5.4 Changing Nail Status ..................................................................................................... 26

6.6 Settings .................................................................................................................................. 27

6.7 Axis Info ................................................................................................................................. 29

6.7.1 Moving an Axis to a Set Point (SP) ................................................................................ 30

6.7.2 Homing Servo Drives from the Axis Tab........................................................................ 31

6.7.3 Calibration ..................................................................................................................... 33

7 Control Station .............................................................................................................................. 37

8 Building Panels .............................................................................................................................. 38

8.1 Operation .............................................................................................................................. 38

8.2 Assemblies ............................................................................................................................ 41


Figures – Software manual

Figure 44, Select user, then Log in .......................................................................................................................... 6

Figure 45, Select Spida, then Login ......................................................................................................................... 6

Figure 46, Select Machine, then Run Machine ....................................................................................................... 7

Figure 47, Select Tools, then Diagnostics ............................................................................................................... 8

Figure 48, Select Admin, then appropriate choice ................................................................................................. 9

Figure 49, X and Y axis .......................................................................................................................................... 10

Figure 50, Plate View ............................................................................................................................................ 10

Figure 51,Panel View ............................................................................................................................................ 11

Figure 52, Emergency stop button ....................................................................................................................... 12

Figure 53, Select Machine, then Run Machine ..................................................................................................... 13

Figure 54, Status shown at bottom of screen ....................................................................................................... 13

Figure 55, Homing the machine............................................................................................................................ 14

Figure 56, Location of Tools menu ....................................................................................................................... 15

Figure 57, Diagnostics screen ............................................................................................................................... 16

Figure 58, Remote Support screen ....................................................................................................................... 17

Figure 59, Advanced Member Sort screen ........................................................................................................... 18

Figure 60, Selecting a Job file................................................................................................................................ 19

Figure 61, Selecting a panel from the Job file ....................................................................................................... 19

Figure 62, Overview of a panel, once loaded ....................................................................................................... 20

Figure 63, Member is highlighted in blue once selected ...................................................................................... 21

Figure 64, Mark is highlighted in blue once selected ........................................................................................... 22

Figure 65, Example of Nail colours ....................................................................................................................... 23

Figure 66, Screenshot of example Nailing information during panel build operation ......................................... 24

Figure 67, Nail is highlighted in blue once selected ............................................................................................. 25

Figure 68, Selecting the nails to be changed ........................................................................................................ 26

Figure 69, Changing the status of the selected nails ............................................................................................ 26

Figure 70, Settings example .................................................................................................................................. 27

Figure 71, Settings example two .......................................................................................................................... 28

Figure 72, Example Axis Info ................................................................................................................................. 29

Figure 73, Entering a specific value for an axis, current position and input value ............................................... 30

Figure 74, Entering a specific value for an axis, input value and max and min values ......................................... 30

Figure 75, Example of where to home, move and troubleshoot servo axis under ‘Axis Info’ tab. ...................... 31

Figure 76, Example of where to home all servos simultaneously. ....................................................................... 32

Figure 77, Step 1 – Home servo then select Reset to disable servo ..................................................................... 33

Figure 78, Step 2 – Press OK once trolley is at calibration mark 1 ....................................................................... 34

Figure 79, Calibration Mark 1 ............................................................................................................................... 34

Figure 80, Step 3 – Press OK once trolley is at calibration mark 2 ....................................................................... 35

Figure 81, Calibration Mark 2 ............................................................................................................................... 35

Figure 82, Information box once calibration is complete ..................................................................................... 35

Figure 83, Calibrating with Set Square and Ruler ................................................................................................. 36

Figure 84 Calibrating with Set Squares ................................................................................................................. 36

Figure 85, Control Station ..................................................................................................................................... 37

Figure 86, Second control station (if required) ..................................................................................................... 37

Figure 87, Steps to take during panel build operation ......................................................................................... 38

Figure 88, Activating the Clamp/Fire buttons once component is in position ..................................................... 39

Figure 89, Panel build as operation progresses .................................................................................................... 40

Figure 90, Assembly view ......................................................................................................................... 41


1 Introduction This manual serves as a supplement to the full Spida Operation and Maintenance Manual. This

manual only covers basic electrical and software operations. You MUST read and understand the

Operation and Maintenance Manual before operating the machine!

1.1 Safety This section is provided as a guide only, it is the responsibility of the employer to ensure compliance

with the relevant Health and Safety Regulations applicable to them at the time.

Before operating this equipment make sure you have read and understood all safety aspects and

operating procedures for this specific machine as explained in this manual and the Spida Operation

and Maintenance Manual. Failing to do so may result in serious harm to you or those around you.

It is vital that the E-Stops (Emergency Stops) are functional and free from defect. All E-Stops should

be tested prior to using the machine. For Information on the Emergency Stop function see Section

4.1.

1.2 Software Protection This program is protected by a USB hardware key to prevent unauthorized copying of our software.

Please ensure you protect your Hardware key as the value of the software is in the key, and you will

be charged for a replacement.

If you have problems with your USB hardware key, the software can run on a temporary activation

while a new key is shipped to you.

To run using a temporary activation, press Ignore when prompted for the hardware key, and

then contact Spida Machinery for an authorization code for your computer.


Note: you will only be able to run for a very limited time on a temporary activation, so you will

need to order a replacement USB hardware key ASAP.

1.3 Updating Software Software updates can be downloaded from http://www.cyberlogix.co.nz/spida

http://www.cyberlogix.co.nz/spida


2 Main Menu

2.1 Log In Once the machine has booted up you will need to login by clicking on the User tab in the bottom left

corner of the screen. Select Log In.

Figure 30, Select user, then Log in

Another window will appear. Select Spida and then Login.

Figure 31, Select Spida, then Login

2.2 Machine Machine > Run Machine – this is where you start up the machine.


Figure 32, Select Machine, then Run Machine


2.3 Tools The Tools tab allows you to gain access to the Diagnostics. Here you can see various inputs and

outputs that control the functions of the machine.

WARNING Diagnostics should only be used when troubleshooting and by trained personal who are

authorized to do so.

Figure 33, Select Tools, then Diagnostics


2.4 Admin Remote Support will open a ‘Screen Connect’ window where a connection can be made for remote

support when troubleshooting any issues.

About will open a window that will have the version of software currently running. Always take note

of the current software version before updating the software.

Figure 34, Select Admin, then appropriate choice

2.5 Reporting Reporting purposes, under construction.

2.6 Exit Allows the option to shut down the computer or the software from here.


3 Axis Orientation and Viewing Perspectives It is important to understand the orientation of how lengths are measured, and the perspective of

the views used to illustrate panels and members in the software. Below is an explanation of these

fundamentals that need to be understood before using the machine.

3.1 Orientation – X & Y axis Reference is given to members and nails through X and Y axis measurements. Below we can see X is

the horizontal reference whilst Y is the the vertical reference.

Figure 35, X and Y axis

3.2 Fixed and Floating sides explained The machine has a ‘fixed side’ and a ‘floating’ side. The fixed side is the same side that the monitor is

mounted to. The floating side is the side that is adjustable to the size of the panel being built.

The fixed side on the screen is always at the top of the screen and the floating side is always at the

bottom of the screen.

3.3 Interpretation of Marks when viewing Plates Figure 36 illustrates how marks are interpreted from the perspective they are viewed on the screen.

The viewing perspective will be that you are always looking through the floating side plate towards

the fixed side plate regardless of whether it is the top plate or bottom plate of a panel.

Figure 36, Plate View

Fixed Side Plate

Stu

d

Marks

Floating Side Plate


3.4 Viewing Perspectives In this section, we explain the different views when looking at a panel and how marks for studs are

interpreted.

Looking at Figure 37, we can see three items relating to a panel being built. The item in the middle of

the screen (C) is a top view of the complete panel as if you were looking down at it from the ceiling.

Items A and B are the plates shown in an exploded view for that panel, but which have a different

viewing perspective to that of the panel; as explained previously in section 3.2.

So, understanding how marks are interpreted; the viewing perspective of the plates (Figure 37) will be from plate B looking towards plate A. From this we also know that we are looking past the plate (B) on the floating side towards the plate (A) on the fixed side. Note: Lower edge of plate on screen = Bench Side and Top edge of Plate on screen = Ceiling Side.

Top and Bottom plate orientation is explained in section 6.2.

Figure 37,Panel View

A

B

C

Ceiling Side

Bench Side

Ceiling Side

Bench Side

Fixed Side

Floating Side


4 Start Up

4.1 Emergency Stops (E-Stop) This machine is equipped with one or more Emergency Stop buttons.

Before continuing become familiar with the E-Stop locations and be sure to test functionality

regularly.

Pressing the Emergency Stop button will dump the air pressure and stop all servos. If the Plate

Clamps and Guns are up and the Emergency Stop is activated the Plate Clamps and Guns will drop

down once the air pressure has dissipated.

Note: Always keep well clear of all moving parts - even when the E-Stop has been activated.

Figure 38, Emergency stop button

Turning the red button clockwise to a point where the button will pop back out will reset the E-Stop.

All servos will need to be reset and homed again.

Note: Any damage noted to E-Stops should reported immediately and corrective action taken to

ensure all safety standards are met. Damaged E-Stops should be replaced immediately by a person

who is qualified to so. Do not operate the machine with a damaged E-Stop. Lock out the machine

until it has been repaired.

https://www.google.co.nz/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwib3ZuYs8zbAhWEW5QKHXeuDMMQjRx6BAgBEAU&url=https://openeurope.org.uk/today/blog/4243/&psig=AOvVaw3-bPP8pRY25EabcyAFDfG5&ust=1528832373506625


4.2 Run Machine Once logged in you will need to click on Machine > Run Machine.

Figure 39, Select Machine, then Run Machine

4.3 Connecting to machine Once ‘Run Machine’ has been selected, the software will commence to connect to the machine.

Status can be seen in the information ribbon at the bottom of the screen.

Figure 40, Status shown at bottom of screen


4.4 Homing the machine You will be taken to the next window where you will be asked to home the machine.

WARNING! Make sure the machine is clear before homing as all servos will move to the home

position.

Figure 41, Homing the machine

Note: Relevant status information is displayed in the information ribbon at the bottom of the

window. Servos can also be homed individually through the ‘Axis’ tab. See section 6.7.2.


5 Tools Menu The tools menu button is located at the bottom left hand corner of the screen. Once selected the

Tools Menu will pop up.

Figure 42, Location of Tools menu

5.1 Machine Setup Configures settings for the machine. This menu has access rights and should only be used by persons

authorized to do so. Changes settings in this machine will change how the machine operates. For

further information with regards to ‘Machine Setup’ contact Spida Machinery.

5.2 Home All Servos This function will allow the operator to home all the servos at the same time. For homing servos

individually see section 6.7.2

5.3 Disable L Pins Disables L pins from coming up.

5.4 Disable Stud Pins Disables horizontal stud clamps and pins from coming up.


5.5 Diagnostics This function enables troubleshooting for diagnosing problems with the machine. Only persons

authorized to do so should use this function. This function also aids to assist with remote support.

Figure 43, Diagnostics screen

The menu list on the left expands to show the different configuration setup for the machine.

Selecting the device to check on status can be done from here.

A device can also be enabled from here by selecting the ‘Enable Forces’ button at the bottom of the

window.

Warning! When using the ‘Enable Forces’ option, make sure the machine is clear and there is no

person or persons in the immediate area.

Care should be taken when manually firing guns. Always place a piece of timber in front of the gun

and clamp it before attempting to fire the gun.


5.6 Remote Support Opens the Screen Connect window for remote support. To use this function the PC for the machine

must have internet access. If it does not, contact your IT department to get access. Contact Spida

Machinery for remote support.

Figure 44, Remote Support screen

Once connected remote access to the machine will be in operation and the machine must be kept

clear at all times. Only carry out tasks when instructed to do so by the person providing the remote

support.

All persons are to be kept clear of the machine at all times. Under no circumstances is the machine

to be worked on while remote access is in progress. Stay away from moving parts.

The operator must remain at the machine while remote support is taking place. Failing to comply

may cause serious harm or injury.


5.7 Advanced Member Sort

Figure 45, Advanced Member Sort screen

The advanced Members Sort tab allows the operator to select how the members appear in the

information panel. Various options are available according to preference.

5.8 Close Closes the Tools Menu


6 Overview of Functions

6.1 Opening a file Once the machine has completed homing you can now open a file by searching and double clicking

on the file name or select the file and use the Open Job button in the bottom right of the screen*

Figure 46, Selecting a Job file

Select the panel you want to build and double click the file/job name.

Figure 47, Selecting a panel from the Job file

*Job files can be accessed locally on the PC, via USB or over the network. Over the network requires

a job path to be set up within the machine configuration settings. Contact Spida for further

information.


6.2 Panels Tab Once the file has been opened, a picture of the panel will appear on screen. The complete panel and

what it will look like when complete is pictured in the centre while the top and bottom plates are

shown in more detail on the sides. For more information on viewing perspectives see section 3

Note: The configuration of the top and bottom plates can be seen at the top of the information

panel (19). The order in which they appear is how they appear on the screen.

Figure 48, Overview of a panel, once loaded

Key

1. Plate length 13. Name and dimension of top plate

2. Nails 14. View perspective of plate

3. Mark (top plate, worm’s eye view) 15. Panel number and direction

4. Top plate 16. Panel width

5. Stud 17. Bottom plate

6. Mark (bottom plate, worm’s eye view) 18. Name and dimension of bottom plate

7. Information table 19. Plate information and orientation (order of appearance

determines top or bottom plate on screen)

8. Up cursor 20. Elevation view

9. Down cursor 21. End swap button

10. Toggle done button 22. Stop all button (Stops all servos)

11. Tools Menu 23. Open job button

12. Information ribbon 24. Start panel button

18

20

21

22

23

13

16

17

1

2

12

5

3

4

6

15

5

14

7

24

11

11

10

9

8

19


6.3 Members Tab

6.3.1 Selecting a member You can select any member by clicking on it. Once the member has been selected in will then be

highlighted in blue and the details of that member will be highlighted and displayed in the

information table.

Figure 49, Member is highlighted in blue once selected

1. By clicking on the member in the panel it will be automatically be highlighted in blue on the

panel and in the information table

2. By selecting the member in the information table, it will automatically highlight the selected

member on the panel

Note: Orange and purple members show that these are part of an assembly. Orange indicates part

of the assembly and purple indicates the first part (member) of that assembly to be nailed. The first

nail to be done for that assembly will also be purple. For further information on nails go to section

6.5

2

1


6.4 Marks Marks are used to align members in the correct position before nailing into a fixed position.

Figure 50, Mark is highlighted in blue once selected

Information for marks can be seen on the top and bottom plates in the panel diagram and in the

information table. Marks that have a cross through them indicate that the viewing perspective

would be from the opposite side and essentially you would not be able to see the mark. The grey

shaded marks indicate the mark should be visible. For more information on views and marks see

section 3

1. The top circled mark (1) is highlighted in blue as it has been manually selected. This can be

done by clicking on it in the panel or in the information table. Clicking on either one will

highlight both.

2. The information displayed below the mark in the panel diagram indicates the distances to the

marks on either side of it whilst the information table provides further information such as

distance to the start of the plate, mark width, the stud number that attaches there, side and

role.

Note: Distances are calculated from the edge of the mark not the center.

1

2


6.5 Nails Panel

6.5.1 Nails Overview Nails colors vary depending on status and hierarchy. Yellow nails are to be done. White nails have

been done. Orange and purple form part of an assembly and are to be done; the purple nail is the

first nail to be done in a particular assembly.

Yellow – To be done White – Done (turns white once the nail has been done) Orange – Part of an assembly (to be done) Purple – First nail in an assembly (to be done) Green – Current nail machine is working on (next nail to be done) Blue – Nail selected by operator (only turns blue once manually selected)

Figure 51, Example of Nail colours

The diagram above shows purple and orange nails as well as purple and orange members. This is to

indicate that these form part of an assembly.

We can see in the enlarged frame there are 3 different color nails. The nail to the far right is purple

and will be the first nail to be done for that assembly. The orange nails are the nails to be done for

the rest of that assembly and the yellow nails are to be done, but do not form part of that assembly.


6.5.2 Operation

Figure 52, Screenshot of example Nailing information during panel build operation

1. In the enlarged frame we can see the red arrow indicating gun position in relation to the

panel being built, a green nail which will be the next nail to be done and a yellow nail which

is still to be done. The measurements on either side of the red arrow indicate the distance to

the next mark in that direction.

2. As the panel progresses through, we can see that the nails that have been done turn white.

We also see the red arrow move along on the side of the plates once the nails are done and

the plate’s progress. We can also see the status of the nails done in the information table.

Once the nail has been done the line turns light blue and the status in the ‘Done’ column will

change from ‘False’ to ‘True’.


6.5.3 Manually Selecting Nails

Figure 53, Nail is highlighted in blue once selected

1. To manually select a nail simply click on and it will be shown as selected by turning dark

blue. It will also be shown as highlighted in dark blue in the information panel.

2. Information for nails are displayed in the information tables. X and Z coordinates for the nail

as well as what member and type it is attaching to are shown here.

3. We can also see the status of the nail in the ‘Done’ column.


6.5.4 Changing Nail Status Changing nail status can be done under the Nails tab in the information panel.

Figure 54, Selecting the nails to be changed

1. Select the nail that you want to change

2. Change the status in the ‘Done’ column >True = Done & False = Not done. As an example, we

will change nails that are already done 4, 5 and 6 to False.

Figure 55, Changing the status of the selected nails

3. Nails 4, 5 and 6 are now showing a status of False. We can see the color is no longer

highlighted in light blue and the gun positions (red arrows) have moved.

Warning! Servos will move to new set position of nails when you push the ‘Start Panel’

button.


6.6 Settings In the settings tab, we can select what we want to be visible on the panel. You can add or remove

selected items depending upon preference.

Example: All items are selected ‘True’ except for Nails on the Bottom Plate. If we look at the panel

we cannot see any nails on the Bottom Plate.

Figure 56, Settings example


Example: Selected items are hidden by changing status to ‘False’

Figure 57, Settings example two

In the table above, we have turned the ‘Stud - Visible’ button to ‘False’ and we can now see that the

panel does not show studs on the panel. This can be done with all items listed in the information

table. To make items visible again, reverse the setting back to ‘True’.


6.7 Axis Info Axis info is relevant to each individual servo drive. Each axis can be moved, disabled, homed, reset

and calibrated from here.

Figure 58, Example Axis Info

Name Description

Axis Servo drive name SP Set point to move the axis to (double click the value to bring up the

keypad) Actual Position This is the actual position of the servo drive currently Homing Option to home the servo drive Reset Reset/Disable the servo drive Cal This button is used for calibrating the servo drive Status Shows the status of the servo drive


6.7.1 Moving an Axis to a Set Point (SP) To move the axis, first choose the line for the selected servo and then double click on the SP (Set

Point) value. A keypad window will appear which will enable you to input a specific value for that

axis to move to. There are default minimum and maximum settings which are indicated in the top

line of the keypad window.

Figure 59, Entering a specific value for an axis, current position and input value

The value in the top left block of the keypad window is the current position (1) of the servo axis. The

opposing block on the right will have the same value (2) as the left block until you input the new

value (3). The maximum and minimum values are indicated to the left (4).

Figure 60, Entering a specific value for an axis, input value and max and min values

1 2

3

4


6.7.2 Homing Servo Drives from the Axis Tab Each servo can be homed individually from here and all servos can be homed together through the

Tools menu.

Warning! Before homing any axis make sure the machine is clear of all objects and people. Failure to

do so may result in damage to the machine or injury to people.

To home the servo drive

1. Select reset – status will indicate servo needs to be homed

2. Select home – status will indicate servo is homing

3. Staus = OK once servo has sucessfully homed. If the axis does not sucessfully home a fault

code will appear in the ‘Status’ column. See Section for Troubleshooting

Figure 61, Example of where to home, move and troubleshoot servo axis under ‘Axis Info’ tab.


Figure 62, Example of where to home all servos simultaneously.


6.7.3 Calibration Calibration can be done by clicking on the ‘Cal’ button under the Axis tab and following the prompts.

Please note that accuracy is critical for all measurements.

Note: If your machine has servo guns, calibration for these servos cannot be done by the operator.

Please contact Spida Machinery if you think you have an issue with the calibration of the servo guns.

1. Select the axis to be calibrated and select the ‘Cal’ button > Home and reset all servos before

you begin and then press OK

Figure 63, Step 1 – Home servo then select Reset to disable servo


2. Manually push the trolley to calibration mark 1 and press OK when done

Figure 64, Step 2 – Press OK once trolley is at calibration mark 1

Figure 65, Calibration Mark 1

Calibration Mark 1 – Use the

join line between the fence and

the pulley block at the gun end

and push the trolley up to this

mark. See Tips for Calibrating

Servos


3. Manually move the trolley to Calibration Mark 2 and press OK – calibration complete

Figure 66, Step 3 – Press OK once trolley is at calibration mark 2

Figure 67, Calibration Mark 2

Calibration is now complete. The new scale value can be seen in the information box. You will need

to reset and home the servo again for the settings to be saved.

Figure 68, Information box once calibration is complete

Calibration Mark 2 – Use the

scribe line on the fence at the

opposite end and push the

trolley to this mark. See Tips for

Calibrating Servos. Push up to Calibration Mark 2


Tips for Calibrating Servos

1. Always push up to both Calibration Marks from the same direction. When moving the trolley

to Calibration Mark 1, stop exactly on the mark while pushing up to it (towards the guns). If

you go past the mark, even by the smallest amount, push back past the mark and try again

(pushing towards the gun). Do the same when moving the trolley to Calibration Mark 2. Push

the trolley back past the mark when instructed to and then push forward (towards the guns)

up to the mark. As before, if you go past the mark, push back and try again until you align

perfectly on the mark.

2. Accuracy is critical when calibrating. The scribed mark from Calibration Mark 1 and

Calibration Mark 2 should be exactly 5500mm. When calibrating, use a set square and ruler

to align the pusher perfectly on the marks. See Figure 69 and Figure 70.

3. Be sure you don’t have play through worn belts or pulley blocks.

4. If you have done a calibration correctly and your distances are still out, try checking your

home position, it could be out.

Using a set square and ruler or two set squares will give you good accuracy when calibrating servos.

Figure 69, Calibrating with Set Square and Ruler

Figure 70 Calibrating with Set Squares


7 Control Station The wall extruder has a control station situated in between the two progressor tables towards the

front of the machine. Depending on the type of wall extruder, it may have a second control station

on the fixed progressor table. The location of the second control station varies with customer

preference.

Figure 71, Control Station

1. Left Clamp/Fire Button (located on the left side of the control station cabinet)

2. Right Clamp/Fire Button (located on the right side of the control station cabinet)

3. Reset Button

4. Emergency Stop

When using the Clamp/Fire buttons they need to be pushed simultaneously. Do not use any props to

hold in the buttons. The design is so that both hands are utilized and out of harm’s way. Tampering

with such safety devices may result in injury or serious harm.

Figure 72, Second control station (if required)

Example of a second Control Station fitted to the fixed side table. To the left of the control station is

the control box for the Major Sub Component Infeed (optional).

3 41

2

2


8 Building Panels

8.1 Operation There are several indicators and colors to remember when building panels.

Indicator Description Highlighted green Currently being worked on

Highlighted orange or purple Part of an assembly. See section 8.2 Nail colors Yellow, white, green, blue, purple and orange. See

section 6.5.1 Red arrows Gun positions Information ribbon (bottom of screen)

Provides the operator with step by step instruction

Figure 73, Steps to take during panel build operation

Step 1 Open the file and select the panel to build. See section 6.1

Step 2 Select the ‘Start Panel’ button (1). Warning! Progressors will move to starting point.

Step 3 Insert the top and bottom plates for the panel being built. The top and bottom plate locations are

indicated by the order of the in which they appear in the Information Table (2). Make sure the plates

are loaded up against the fence and pusher.

Above we can see that after selecting ‘Start Panel’, the axis for the top and bottom plates are at

positions 144-0 (3). The red arrows (4) indicate positions on the guns in reference to the panel. We

also see the marks (4) and member (5) currently being worked on are green.

1

2

3 4

4

5


Step 4 The next step can be seen in the information ribbon at the bottom of the screen ‘Place Component

into machine – then Press Clamp/Fire Buttons’. Once the Clamp/Fire buttons have been pressed

simultaneously, the clamps will now come down and clamp the component in place.

Step 5

Figure 74, Activating the Clamp/Fire buttons once component is in position

Once the component has been placed into position, press and hold the Clamp/Fire buttons.

The horizontal clamps and top clamps will close and immediately after that the guns will fire. Only

once all the guns have fired you can then release the Clamp/Fire button. The clamps will then

release, and the trolleys will move on to the next position.

Note: Releasing the Clamp/Fire buttons before all guns have fired will result in a misfire and you will

need to select ‘Start Panel’ again to continue. Follow the instruction on the information ribbon.

Note: If you are unsure which nails have been done you can look at the color of them on the panel

frame or you can view the information under the ‘Nail’ tab in the information table. For more

information on nails see section 6.5.


Step 6

Figure 75, Panel build as operation progresses

- The trolleys have progressed after the guns have fired. We can see the trolleys are at position

132-4 (1) and we can see the guns are now located at the next set of nails (2).

- We can see in the enlarged frame (3) several bits of information. We can see the distance to

each mark on either side of the current mark (now green). The top nail is also green indicating

that it is the nail currently being worked on. The nail below is yellow which is yet to be done. The

nails to the right (7) of the enlarged frame are white; these are the nails we have just done.

- The red arrows indicate the gun position. The red arrows have moved from the first mark to the

second.

- The next component (5) to be worked on has now changed to green.

- The information ribbon (6) has changed giving us the next step.

- Note: If you need to skip or re-do a nail or nail sequence, you can do this from the ‘Nails’ tab in

the information panel. See section 6.5

1

1

3

2

4

6

57

3


8.2 Assemblies Assemblies are prebuilt and assembled into the panel. Assemblies are shown in orange with the first

component in that part of the assembly to be worked on shown in purple. The nail colors for an

assembly work in the same way. Orange nails form part of an assembly and the purple nails are the

first nails to be done when attaching the assembly.

Figure 76, Assembly view

In the figure above, we can see

1. Three separate assemblies

2. First member in each of the assemblies

3. First nails to be done for those assemblies

4. Plate shown in grey because there is a double plate here

1

2

4 3

Date post:	05-Oct-2020
Category:	Documents
Upload:	others
View:	3 times
Download:	0 times

OPERATION & MAINTENANCE MANUAL - Spida · machine should be bolted to the floor through holes...

Documents