6
Operations & Maintenance Solutions
Operations &MaintenanceSolutions
WHAT DIFFERENTIATES INTECH O&M?
Multinational O&M team
Local presence and global reach
Multi-dimensional experience of projects’ design, commissioning and maintenance services
Expertise in multiple systems and environments
TUV FSE / ISA / PMP Certified Engineers
At least 100 formal training hours including HSE
COMMISSIONING & START-UP SERVICES Our experienced engineers and technicians can fill all your Instrumentation, Process Control / Safety Instrumented System and Electrical commissioning needs. We ensure that you get:
Turnkey project management, execution and controlThorough Site Surveys & Documentation ReviewPerfect work execution from beginning to endSafe, reliable and efficient operation of systemsQA/QC in performance and documentation managementProject documentation based on ISO/TUV/OEM standardsManagement of safety
MAINTENANCE SERVICESPreventive MaintenanceBreakdown Maintenance
Reliability Centred MaintenanceCondition-Based MonitoringStart-Up / Shutdown ServicesReporting & Analyses
Maintenance Management & Planning ServicesCalibration, Audits & Compliance
Lifecycle RESPONSIBILITY
INTECH takes responsibility of your assets from “Start to Finish”, leaving you with practical O&M solutions that cater for Instrumentation, Control and Electrical systems. Our lifecycle responsibility assures plant availability, performance, quality, and safety to meet your enterprise goals. This value commitment is a key attribute that continues long after the project is completed and promises a trusted performance based relationship with all our Customers.
OPTIMIZE
TRAIN
STREAMLINEENSURE PLANT
AVAILABILITY
MAX
IMIZ
ERE
TURN
ADVANCED PROCESS SOLUTIONS
Alarms optimization and PID loop optimizationProcess optimization including well tests, gas lift optimization and steam generationAudit and software solutions for oil and gas applicationsSoftware and optimization solutions for control systems
Develop better alarms and reports through the lifecycle of O&M with our customized services. This includes:
FAT & PRECOMMISSIONING SERVICES
Calibration and parameterization of I&C devicesLoop-Checks according IEC standardsCommissioning and optimization under operating conditions
Our trained engineers guarantee quality FAT and precommissioning services, resulting in seamless integration:
Oil FieldMaintenance
Oil and Gas IndustryOnshore and Offshore
Video Server
Intrusion DetectionCCTV
Security Systems
SAFETY, I&C SYSTEM AUDITS
Documentation, evaluation, verification and conformanceCompliance tests, reliability checks and field testsInventory management & spare planningEquipment lifecycle evaluation; predict long-term availability
Our Audits are a systematic review and assessment follow best practices & standards like ISA, ISO etc. Our audits cover:
OPERATIONS & MAINTENANCE PRODUCTSOn-Call Operations & Maintenance Solutions
Global maintenance engineer deployment when calledResponse time as early as 24 hoursStandard engineering, maintenance & operations trainingsSupport for remote locations
Resident Operations & Maintenance SolutionsResident engineer with scheduled 40 hours/week on-siteMulti-disciplinary engineers for diverse rolesStandard engineering, maintenance & operations trainingsSupport for remote locations
Onshore Production
Integrated Control System - RTU
To Oil Pumping Station
Router
SCADARTU
Separator
PT TT
To Gas Compressor
SeparatorPT TT
To Central FacilityOffshore Production
SCADA RTU
SISPCS
F&G
Router
Master ControlStation
Switchgear MCC
Relays Speed Drives
Generator Control
To Central Facility
To Central Facility
Centralized Control Room (CCR)Project Management
MIDSTREAM
UPSTREAM
DOWNST
REAM
To Central Facility
Natural GasWellhead
Wellhead Control Panel
SPECIALIZED I&C SOLUTIONS
Flow Metering Skids and AnalyzersFire and Gas SystemsWellhead Panels
Our skilled Oil and Gas experts specialize in installation and callibration of instrumentation, ensuring exellence in:
SYSTEM MIGRATION AND UPGRADES Customized solutions for evolving automation needs:
Review potential migration/upgrade risks & workaroundsSave the trouble of finding migration tools and OEM supportCollaborate to plan, design and execute the perfect solution
CYBER SECURITY MANAGEMENT
Design, maintenance and compliance of cyber security and Process Control Network securityManagement of controlUpgrades of control systems and workstationsOptimized design and audit of networks
Our cyber security solutions cover switches, workstations, servers and PLCs, ensuring:
Analyzer
FlowComputer
Remote Operations & Maintenance SupportImmediate 24/7 support availabilityConnect with senior engineers & consultants
Operations & Maintenance Training SolutionsTraining of employees directly responsible for operating and managing key production assetsIncreased number of skilled human resourcesDeliver and enhance exellence in operations
SCADA RTU
Router
Refineries and Supply
Distributor Inventory and Terminal Management
Refinery Turnaround
SIS Switchgear MCC Relays
Speed Drives
Generator Control
AssetManagement
Compressors
Storage
Metering Skid
Oil Pumping Station
SCADARTU
Router
One point of contact for integration projectsFully informed and effective timely decisionsUp-to-date holistic view of business performance
ICSS AND ERP INTEGRATIONWe provide seamless integration of process controls with Enterprise Resource Planning (ERP) systems that ensure:
OBSOLESCENCE MANAGEMENT
Managing legacy systems’ compatibility across plantsOEM agreements ensuring competitive spare managementProcuring legacy parts from a global supply chain
INTECH’s global logistics reduce your hassle while maintaining and upgrading legacy systems. We help with:
Analyzer
Flow Computer
Our engineers are trained and skilled on systems from multiple vendors. We provide:
THIRD PARTY DATA INTEGRATION
Vendor Neutral ‘as built’ upgrades and modificationsAbility to reverse engineer and integrate legacy systemsMost efficient results from existing capitalPerfect data integrated solutions for a range of systemsKey elements of control and predictive results
OPERATOR TRAININGCustom operations and training support for operators to:
Improve plant safety with knowledge and skill developmentOptimize operator performance; enhanced plant operations Enable operator-driven reliability and field checksGet solutions for any environment and control requirement
BEST F
IT SOLUTION
AUDITS
Certifications and expertise
ZERO INCIDENT MILESTONE
300,000 man-hour services in CABGOC without Lost Time Injuries (LTI), and 3000 days without Days Away From Work (DAFW) from occupational injuries
H.U.E.T.
Our engineers are available for full support in any location around the world
Multi-DIsciplinary Engineers Remote Location Support
Our engineers can work on multiple systems, reducing the need for more resources and saving costs
SKIDS
TELEMETRY
ANALYZERS &FLOW COMPUTERS
SKIDS
HYDRAULIC/PNEUMATIC SYSTEMS
PROCESS CONTROLSYSTEMS
ADVANCEDSOLUTIONS
SIS, ESD ANDF&G SYSTEMS
OPERATIONS&
MAINTENANCEPROCESS OPTIMIZATI
ON
INTE
GR
ATED A
PPLICATION SYSTEMS D
ATA M
AN
AG
EM
ENTVENDOR NEUTRAL
OPER
ATION
AL EXCELLENCE
TRAININGS
S
AFE &
REL
IAB
LE O
PER
ATIO
NS
PROJECT MANAGEMENT
What Our Customers Say...“I would personally like to thank you for your vendor support based on my experiences over the last 12 to 18 months you are well ahead of the industry curve on this aspect. We will be sure to let others in the industry know.”
Sr. Systems Engineer
“In all honesty, most of the elements regarding the BOT Project INTECH support either met or exceeded my expectations. Also, we greatly appreciated the flexibility of the home office to keep the PM engaged until we completed the cut-over.”
Project Manager BOT Project Manager
“INTECH exceeded all our expectations during project execution, right from design to project management. We will be recommending INTECH for future projects.”
Vendor Expertise Standards & Certifications
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described
herein are provided solely by INTECH. © 2015. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomationlinkedin.com/company/intech-process-automation
OEMEnd User EPC
SolutionsAker
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle, 92 522 Neuilly-sur-seine Cedex, FranceTel: +33 1 7037 53 00
INTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52Building 15A, Koktem-1, Bostandyk Region, Almaty, Kazakhstan Tel: +7 7273 56 16 20Fax: +7 7273 56 16 21
INTECH Process Automation Perú S.A.C.Calle Juan Del Carpio N° 195,San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, IraqTel: +964 780 131 2198, +964 770 831 9073
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
Asia Pacific
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605C, 16F Feidiao International Building, No.1065 Zhaojiabang RoadXuhui District, Shanghai, ChinaTel: + 86 (21) 5178 1346Fax: + 86 (21) 5158 1686
INTECH Process Automation Pte. Ltd.21 Merchant Road #04-01, Royal Merukh S.E.A Building,Singapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Block D31,Jl. Tentara Pelajar, Kebayoran Lama,Jakarta Selatan 12210, IndonesiaTel: +62 2157 940 835Fax: +62 2157 940 836
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, NigeriaTel: +234 0 84462776Dream Plaza, 4th Floor, 7, Bishop Aboyade Cole Street,Off Adetokunbo Ademola Street, VI Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, Luanda,Republica de AngolaTel: +244 222 720 471Fax: +1 281 377 3455
www.intechww.com
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]
INTECH Process Automation Perú S.A.C.Calle Juan Del Carpio N° 195,San Isidro, LIMA-PERU Tel: 511 606 6849, Cel: 51 982117562
INTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, IraqTel: +964 780 131 2198, +964 770 831 9073
Asia PacificINTECH Process Automation Pte. Ltd.21 Merchant Road #04-01, Royal Merukh S.E.A Building,Singapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th FloorJalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan. 12210 Indonesia.Telephone & Fax : +62 21 579 49 444
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605C, 16F Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Abacha Link Road, G.R.A. III, Port Harcourt, Rivers State, NigeriaTel: +234 0 84462776Dream Plaza, 4th Floor, 7, Bishop Aboyade Cole Street,Off Adetokunbo Ademola Street, VI Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, Luanda,Republica de AngolaTel: +244 222 720 471Fax: +1 281 377 3455
www.intechww.com
