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OPERATOR/SERVICE MANUAL

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ASPHALT ROLLER Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 716-229-2363 A 100% employee-owned American manufacturer © 1995 Stone Construction Equipment, Inc. Printed in U.S.A. REVISION: A 1/96 P/N 56236 OPERATOR/SERVICE MANUAL MODELS: WOLFPAC® DDR3100
Transcript

ASPHALT ROLLER

Stone Construction Equipment, Inc.P.O. Box 150, Honeoye, New York 14471

Phone: (800) 888-9926Fax: 716-229-2363

A 100% employee-owned American manufacturer

© 1995 Stone Construction Equipment, Inc.Printed in U.S.A.

REVISION: A 1/96 P/N 56236

OPERATOR/SERVICE MANUALMODELS: WOLFPAC® DDR3100

REVISION: PAGE 15PAGE 15 REVISION:

Front Frame

REVISION:: PAGE 16

ITEM NO.

1234567891011121314151617181920

ABCDEFGHIJKLMNOPQRSTVW

PART NUMBER

43505-24354543563-24356643608-235448392004101647373473743548343597-24738243587-24359143596-23881546728460903230032299

80836*80856808518087780880808788084780434*8011680571808178085780874*80808*8089180881*8086080406*8081280892*8080580811*

DESCRIPTION

Front FrameHood FiberglassHinge LeafPinPanel LHClamp 5/8 RBRClamp 1/4 RBRBumper 1" x 9/16 HLatchKeeperBreatherScraper OutterShock MountScraper InnerUrethaneBackerCable HoodNipple 3/4 NPTx4"Coupling 3/4 NPT FullSightglass 3/4O-Ring 5/8 IDx3/32

HHCS M6X16 8.8 ZNWSHR M6X120D ZNNUTNY M6 ZN ODHHCS M4X16 8.8 ZNWSHR M4X9 OD ZNNUTNY M4 ZNBHSCS M6X20HHCS 1/4 20X 3/4WSHRL 1/4 SPLIT ZNWSHR 1/4 SAE ZNNUTNY M8 ZNWSHR M8X160D ZNSHSS M12X30 BLKHHCS M12X20 8.8ZNWSHR M12X280DHHCS M6X50 8.8ZNWSHRL M6 SPLIT ZNHHCS M8X20 8.8ZNWSHRL M8 SPLIT ZNHHCS M8X35 8.8ZNWSHRL M12 SPLIT ZNHHCS M6X25 8.8ZN

112113122211412211111

TORQUEDin Ft Lbs NM

13 933 7 1033 125A - -16 985 - -8 ---- - -4 125A - -4 985 - -4 ---- - -2 ---- 6 82 ---- - -2 ---- - -14 985 - -28 125A - -4 913 - -4 933 61 834 ---- - -2 933 7 102 127B - -6 933 18 244 127B - -12 933 18 244 127B - -4 933 7 10

QUANTITY

Front Frame

*Loctite Required

REVISION: PAGE 17PAGE 17 REVISION:

Pivot

REVISION:: PAGE 18

ITEM NO.

1234567891011

ABCDEFGHI

PART NUMBER

43517-243523-243524-243518-232278322773228146042470014352143658

80872*8080480870*8087180815*8082080810*8082880886*

*Loctite Required

DESCRIPTION

Pin PivotTube PivotTab CylinderPillow BlockBRG Pivot 2.00BRG Pivot 1.25Seal Triple LipFitting GreaseCap GreaseRetainer PinShim Pin

SHCS M10 X 30WSHRL M10 SPLITHHCS M20X50 8.8ZNWSHRL M20 SPLIT ZNHHCS M10X30 8.8ZNWSHRL M10 SPLIT ZNSHCS M8X20 8.8 ZNWSHRL M8 SPLIT ZNHHCS M10X20 8.8ZN

QUANTITY

1112132441As Required

TORQUEDin Ft Lbs NM

6 912 35 486 127B - -4 933 250 3394 127B - -2 933 35 484 127B - -3 912 18 243 127B - -2 933 35 48

Pivot

REVISION: PAGE 19PAGE 19 REVISION:

Front Drum

REVISION:: PAGE 20

ITEM NO.

1234567891011121314151617181920212223

ABCDEFGHIJKLMNOPQR

PART NUMBER

43556-24356132292322794356043567435683229143562473683228043564-243557-243579-247301390924666643578-243551R43683-2

43668-241014

80087*8081280869*80844*808058059580868*4611380051803438080480872*80873*808078083080594*8033580316

*Loctite Required

DESCRIPTION

DrumCap LHO-RingBRG RollerECC TubeECC ShaftWeightSealCap RHS-MountBRG BallPlate RHHSG BRG RHHanger Front RHO-Ring 31/4 ID 1/16 CSMotor ECCWheel MotorHanger LHHub DicoDrive Plate FrontNutCover SideCoupling Set

HHCS M8X25 8.8ZNWSHRL M8 SPLIT ZNHHCS M8X40 8.8ZNHHCS M12X50 8.8ZNWSHRL M12 SPLIT ZNKEY SQ 3/16X1SHSS M8X10PLUG 3/8 NPTNUTNY 1/2-13 ZNWSHR 1/2 SAE ZNWSHRL M10 SPLIT ZNSHCS M10X30 8.8ZNHHCS M12X30 10.9ZNWSHR M12X24 OD ZNNUTNY MI2 ZNHHCS 7/16-20X1GR5 ZNWSHRL 7/16 SPLIT ZNPINCT 3/16X1-1/2

QUANTITY

11121121191111111111121

TORQUEDin Ft Lbs NM

20 933 18 2426 127B - -6 933 18 246 933 61 8314 127B - -1 ---- - -4 913 - -1 ---- - -12 ---- 76 10312 ---- - -2 127B - -2 912 35 488 933 86 11712 125A - -4 ---- - -5 ---- 41 565 ---- - -1 ---- - -

Front Drum

REVISION: PAGE 21PAGE 21 REVISION:

Power Pac

REVISION:: PAGE 22

ITEM NO.

1

23456789/101112131415161718192021222324

ABCDEFGHIJKLM

PART NUMBER

303485623756238390933908439086322983228643542-243628-23122843651473803856143594390993860243592-239094390953909646186461863408938856

80838*808068083380476*800588004380890807758023780875*8087680815*80116

DESCRIPTION

Engine 18 HondaManual Owners GX610Manual Shop GX610AdaptorPump Var. Disp.Pump GearO-Ring 31/4 ID 1/16 CSSeal Inlet 24"Lever FWD/RVSSupport PumpManifold, Elbow, MufflerFlex PipeClampClevisThdrd 1/4-28X3Peabody Conn.Cable FWD/RVSARM FWD/RVSCoupling EngineCoupling PumpInsertFuel LineFuel LineClampFilter

HHCS M10X50 8.8ZNWSHR M10X20 OD ZNNUTNY M10 ZNHHCS 3/8-16X1-1/2 GR5WSHRL 3/8 SPLIT ZNWSHR 3/8 SAEHHCS M5X30 8.8ZNPINSP 1/4X11/4 ZNNUTFX 1/4-28 ZNSHSHB/10/M8X12WSHR CURVED M10HHCS M10X30 8.8ZNWSHRL 1/4 SPLIT ZN

QUANTITY

1111111111112211111114 FT1FT31

Power Pac

*Loctite Required

TORQUEDin Ft Lbs NM

4 933 35 4812 125A - -5 985 - -8 ---- 23 318 ---- - -8 ---- - -2 933 - -1 ---- - -3 ---- - -1 ---- 18 242 137A - -1 ---- 35 481 ---- - -

REVISION: PAGE 23PAGE 23 REVISION:

Water Tank

REVISION:: PAGE 24

Water Tank

ITEM NO.

123456789101112131415161718*19*

*Included withsprinkler assy.

ABCDEF

DESCRIPTION

Tank WaterCap Water TankPlug Water TankO-RingTube Water LevelElbowNipple1/2NPTx7" LGValve/Rod AssyFTG STR 1/2NPTx5/8HFTG 90degree 5/8HSprinkler Assy RearSprinkler Assy FrontHose Water FrontHose Water RearKnob Water ValvePanel RearClamp Water HosePlug 3/8NPTClamp 5/8RBR Loop

HHCS M8X25 8.8ZNWSHRL M8 SPLIT ZNWSHR M8X17OD ZNNUTNY M8NUTKP 5/16-18 ZNWSHR M10X20 OD

QUANTITY

1111122211111121448

TORQUEDin Ft Lbs NM

17 933 13 1811 127B - -12 125A - -12 985 - -2 ---- - -11 125A - -

PART NUMBER

4360047241378663786746727344864667143630-24672446725436324368746722467214737943634-2354474611335448

800878081280857808178024680806

REVISION: PAGE 25PAGE 25 REVISION:

Piping Diagram

REVISION:: PAGE 26

Piping DiagramITEM NO.

1234567891011121314151617181920212223242526272829303132333435363738

39404142434445464748495051525354555657

DESCRIPTION

Fitting 1/2 Bulkhead TeeFitting 3/4 To 1/2 STR ConnFitting 3/4 To 1/2 STR THD ElbowFitting 5/8 To 1/2 STR THD ConnFitting 3/4 To 1/2 NPT 90 ElbowFitting 1/2 Branch TeeFitting 1/2 Bulkhead ElbowFitting 5/8 to 1/2 45 ElbowFitting 1/4 To 1/2 STR THD ConnFitting 1/4 STR Bulkhead UnionFitting 3/8 STR THD ConnFitting 1" Hose Low Press 45 ElbowFitting 1/2 Hose Low Press 45 ElbowFitting 1" Hose Low Press 45 ElbowFitting straight 1/2 Hose Low PressFitting 3/8 NPT STR ConnFitting Straight THD 45 ElbowFitting 1/4 to 3/8 STR THD ConnFitting 90 Elbow 1" Hose Low PressFitting Straight 1" Hose Low PressFitting 1/2 STR THD ConnFitting 3/8 BLKHD 90 ElbowPlug 1/2 O-RingPlug 1/4 O-RingClamp 1" HoseClamp 1/2 HoseHose Trans. Case DrainHose P-Line Steering Pump To BLKHDHose P-Line Steering BLKHD To Cont ValueHose L-Line Steering Cont Valve To Cyl Rod EndHose R-Line Steering Cont Valve To Cyl Cap EndHose T-Line Steering Cont Valve To BLKHDHose Trans Pump L.S. To BLKHD R.S.Hose Rear Motor L.S. To BLKHD R.S.Hose Rear Motor R.S. To BLKHD L.S.Hose P-Line ECC Pump To ECC ValveHose Trans Pump R.S. To BLKHD L.S.Hose ECC Motor R.S. To Hanger BLKHDHose ECC Motor L.S. To Hanger BLKHDHose Charge Pump InletHose ECC Pump InletHose Tank To Tank Cross Flow HoseTube: Valve Tee (Upper) To R.S. FrameTube: Valve Tee (Lower) To L.S. FrameTube: Valve Tee (Lower) To FilterTube: Filter To Tank (Return)Tube: BLKHD Tee R.S. To Frame R.S.WHLMTRTube: BLKHD Tee L.S. To Frame L.S. WHLMTRTube: Frame R.S. To Front WHLMTR R.S.Tube: Frame L.S. To Front WHLMTR L.S.Tube: Frame R.S. To Rear WHLMTR R.S.Tube: Frame L.S. To Rear WHLMTR L.S.Tube: Frame To Hanger R.S.Tube: Frame To Hanger L.S.Tube: BLKHD To TankO-Ring-4 Tube .30 IDO-Ring -6 Tube .36 IDO-Ring-8 Tube .49 ID

QUANTITY

2224228111311112131111124211111111111111111112111111111---

PART NO.

46672466734661746585466744667546618466764667746678466794668046681466824668346684466854668646592466874657946688466894669046595466914669246693466944669546696466974669846699467004670146702467034670346704467054670646707467084670946710467114671246713467144671546716467174671846719323013230232303

REVISION: PAGE 27PAGE 27 REVISION:

Hydraulic Schematic

REVISION:: PAGE 28

ITEM NO.

12345678910111213

PART NO.

3034835483390844666646667390864666539087390883908946651390923544435445

DESCRIPTION

Engine Honda 18HPBreatherPump Vari. Disp.Wheelmotor FrontWheelmotor RearPump GearControl SteeringStrainer 5GPMStrainer 10GPMValve SolenoidCylinder 2X4Motor GearFilter HydraulicFilter Element

QUANTITY

11111111111111

Hydraulic Schematic

REVISION: PAGE 29PAGE 29 REVISION:

Rear Frame / Drum

REVISION:: PAGE 30

Rear Frame / Drum

REVISION: PAGE 31PAGE 31 REVISION:

DESCRIPTION

Frame RearSteering FrameCover SteeringSteering ColumnSteering WheelNutCap Steering WheelGrab Bar RHGrab Bar LHPanel SeatFloor WeldDoor FuelHingeSeatBatteryStrap BatteryRubber 1.5x6.75Cap FuelLatchKey Fuel DoorDrum RearBRG FlangeSpacerHanger RH RearCover SideDrive Plate RearHub DicoNut 1-20 UNEF EatonKey SQ .313 EatonHanger LH RearPin Fuel DoorBrake AssyBrake LeverRod 5/16-24x9-1/2Clevis 5/16-24x5/16 PinGrip Tran LinkLink TransportPanel LowerCover BatterySkid ProofScraper InnerScraper OuterUrethaneBackerShock MountThrottle AssyThrottle OnlyCable OnlyCable ChokeControl FWD/RVSCable FWD/RVSElbow 90 1/8NPTx1/4ClampHoseHairpin

Rear Frame / DrumPARTNO.

43540-243640-243637-24666441017466564721843644-243645-243530-243675-243670-243663-2471953854343638-24724441019410234102443583-2322064213843574-243668-243552-243551R467294673043688-24366443621-23809543625359254366243580-243648-243649-24367443587-243597-24359143596-24738239197392013920238761390973860134486340894618647381

ITEMNO.

12345678910111213141516171819

2021222324252627

2829303132333435363738394041424344

4546

47484950

QUANTITY

111111111111111131111111211111111121111311224111111114 Ft1

REVISION:: PAGE 32

Rear Frame / Drum

ITEMNO.

ABCDEFGHIJKLMNOPQRSTUVWXYZAABBCCDDEEFFGGHHIIJJKKLLMM

PART NO.

80087*8085080869*80844*80406*808578081780886*8080480686*8089780342263254617280807808308080580873*39203392048004380594*8033580802*80883*8024780885*80892*80874*80808*80891263258031680811*8086080348801148088980855

*LoctiteRequired

DESCRIPTION

HHCS M8x25 8.8 ZNNUTNY M5 ZNHHCS M8x40 8.8 ZNHHCS M12x50 8.8 ZNHHCS M8x20 8.8 ZNWSHR M8x1700NUTNY M8 ZNHHCS M10x20 8.8 ZNWSHRL M10 Split ZNHHCS 3/8-16x3/4 GR8 ZNNUTFL M6 ZNWSHR 3/8 SAEWSHR 3/8x1X3/16 ZNPlug INPT Soc HdWSHR M12x2400NUTNY M12 ZNWSHRL M12 Split ZNHHCS M12x30 10.9 ZNWSHR FlattenedWSHR NylonWSHR 3/8 WROTHHCS 7/16-20x1 GR5WSHRL 7/16 Split ZNHWHST M8x25 8.8 ZNHHCS M8x50 8.8 ZNNUTFX 5/16-24 ZNSHSHB 10/M8x30HHCS M8x35 8.8ZNSHSS M12x30 BLKHHCS M12x20 8.8 ZNWSHR M12x28 ODWSHR 3/8x1x3/16 ZNPINCT 3/16X1-1/2HHCS M6X25 8.8ZNWSHRL M6 ZNWSHR 5/16 WROT ZNNUTNY 5/16 ZNHHCS M5X16 ZNWSHR M5X10 OD ZN

QUANTITY

8 933 17 244 985 - -2 933 17 249 933 61 835 933 17 2460 125A - -23 985 - -2 933 35 482 127B - -2 ---- - -1 980V - -2 ---- - -4 ---- - -2 ---- - -26 125A - -9 985 - -18 127B - -14 933 86 1171 ---- - -1 ---- - -5 ---- - -5 ---- 41 565 ---- - -12 7500D 17 242 933 17 242 ---- - -1 1359 - -12 933 17 244 913 - -4 933 61 834 125A - -2 ---- - -1 ---- - -4 933 7 104 127B - -4 ---- - -4 ---- - -4 933 - -8 125A - -

REVISION: PAGE 33PAGE 33 REVISION:

Item Part No. Description Qty.

Wire Schematic

12345678910111213

385434835348269385623626848284483314829448278482853611536116312274636336399

BatteryHarnessSolenoidSwitch VibrationHourmeterCable 24"Cable 36"Cable 54"Term Female .25F - insul 14-16Term Male .25F - insul 14-16Term 5/16 Ring insul 14-16Term 1/4 Ring insul 14-16Ignition Switch AssyKey Ignition SwitchFuse 25A Ignition

1111121113211--

REVISION:: PAGE 34

Decal Identification


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