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OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel....

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00 71447 00 / Issue 5 / 13 CUSTOMER CARELINE 01746 713410 Equipment needed: Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, Tape Measure, Masking Tape, Silicone Sealant. Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings. Please read these instructions carefully and keep for future reference. Incorrect fitting will invalidate the guarantee. SAFETY Handle glass with great care. Although the glass is very tough, sharp impacts can damage both the glass and metal frame. Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill. Wear safety goggles, shoes and appropriate clothing. BEFORE INSTALLATION Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven, the wall channels may not fit and the doors may not shut correctly. The enclosure should be fitted on tiled walls which are sealed with waterproof grout. There must be a good silicone seal between the rim of the shower tray and the wall. The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the shower tray will result in water leaks. Always check very carefully that components are vertical. To avoid damage, use the opened out packaging to build the enclosure on. OPTIMA SLIDING DOOR / SIDE PANEL Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16
Transcript
Page 1: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

00 71447 00 / Issue 5 / 13

CUSTOMER CARELINE 01746 713410

Equipment needed: Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil, Tape Measure, Masking Tape, Silicone Sealant.

Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings.

Please read these instructions carefully and keep for future reference. Incorrect fitting will invalidate the guarantee.

SAFETY

●Handle glass with great care. Although the glass is very tough, sharp impacts can damage both the glass and metal frame.

●Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill.

●Wear safety goggles, shoes and appropriate clothing.

BEFORE INSTALLATION

●Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface. If uneven, the wall channels may not fit and the doors may not shut correctly.

●The enclosure should be fitted on tiled walls which are sealed with waterproof grout.

● There must be a good silicone seal between the rim of the shower tray and the wall.

●The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to the shower tray will result in water leaks.

●Always check very carefully that components are vertical.

●To avoid damage, use the opened out packaging to build the enclosure on.

OPTIMA SLIDING DOOR / SIDE PANEL

Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16

Page 2: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

2

2

The enclosure can be assembled with the door on either the right or left side of the assembly (see step 6).

Note: The following instructions show the enclosure with the door on the right hand side.

1000 RAIL - PN80528 1200 RAIL - PN80529 1400 RAIL - PN80530

PN10801

PN10801

1000 RAIL - PN80528 1200 RAIL - PN80529 1400 RAIL - PN80530

100mm max

=

=

=

100mm max

ø 4.5mm

a: Drill holes in both wall channels at points shown using a 4.5mm drill bit, where shown.

b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles. It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will cause water to leak under the wall channel and between the tray and tiles, resulting in damp patches on the wall and under the tray.

1 a b

Check contents of pack before installation. If anything is missing, contact our Customer Careline for assistance.

CUSTOMER CARELINE: 01746 713410

8PN3230

8PN3225

32mm

1

PN60058

1

1

10

2

PN3222

10mm

4

2

14PN4748

PN80519

PN40259

PN40258

PN40260

PN40010

PN50103

PN4745

PN60418

PN60014

13mm

4

1

1

1

1

1000 = PN402611200 = PN40262 1400 = PN40263

2PN50382

Page 3: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

3

3

a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray. Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.

b: Apply sealant to the back of the wall channels. c: Fix the wall channels to the walls using 8 x 32mm screws and screw caps.

ø 6.5mm

Inside

32mm

a

b

c

a: Place the bottom rail onto the tray with its end mouldings inserted into the wall channels.

b: Centre the bottom rail between the wall channels so that there is an equal gap at each end.

4 a b

=

=

X

X = Door widths1000 = 950 - 1000mm1200 = 1150 - 1200mm1400 = 1350 - 1400mm

Page 4: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

5

Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile. Ensure the flipper seal 'flaps' are on the inside of the fixed panel.

Note: Wetting the glass with water will help to fit the seals.

6

Position the fixed panel into the required wall channel and slide down so it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the bracket along the rail and position under the panel as shown.

7

Position the 'magnetic profile' into the other wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.

8

Position the top rail onto the top of the 'fixed panel' and 'magnetic profile'. Adjust the position of the fixed panel bracket as required. Line up the holes and fix using 2 x 13mm screws.

4

Outside face of fixed panel

Fixed panel bracket

Outside face of fixed panel

13mm

Inside

Page 5: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

10

Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside.

Note: Wetting the glass with water will help to fit the seal.

From inside the enclosure, tighten all 2 fixed panel bracket grub screws onto the glass using the allen key - do not overtighten. Fit the cover caps (PN4745) into the holes.

11

Push fit 'flipper seal' (PN40259) onto the back edge of the door. Ensure the flipper seal 'flap' is on the outside of the door.

Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).

Note: Wetting the glass with water will help to fit the seals.

5

9

Check the door frame is vertical and is centrally positioned between the wall channels.

From inside the enclosure, in the positions shown, drill through the wall channels into the fixed panel and magnetic profiles using a 3mm drill bit, do not drill too deep!

Fix using 6 x 10mm screws and screw caps.

ø 3mm

PN4745

Door handle hole

PN40259

PN40258

Outside face of door

From inside

10mm

Inside

PN40260

Page 6: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

6

cb

a

IMPORTANT: It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.

From inside the enclosure, push fit the 'runners' fitted to the top and bottom of the door, onto the 'door rollers' pre-fitted in the top and bottom rails.

12

From inside

Top of door

Bottom of door

The 'cam adjusters' at the top and bottom of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.

a: Loosen all 4 cam adjuster screws (1 turn maximum). b: Turn the cam adjusters (by hand or using a 16mm spanner) until the door hangs vertically. Re-tighten the screws - do not over tighten. c: Push fit all 4 covers (PN50103) onto the door.

13

From inside

PN50103

Page 7: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

7

Fit the door handles to the door ensuring the supplied handle washers are used on each side of the glass.

A chrome finish handle is supplied for all frame finish options.

14

Push fit the seal (PN40010) into the channel in the 'magnetic profile'.

Note: The seal may need trimming to length. Note: Wetting the seal with water will help to fit the seal.

15

Lubricate the inner top and bottom rails using the wipe provided.

PN60058

16 17

PN50382

PN3222

PN4745

Fixed Panel

Fit the Bump Stops to the rail, top and bottom as shown on the fixed panel side. Tighten the screw with a screw driver, do not over tighten. Place cover cap in the hole.

PN40010

Page 8: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

8

18

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.

50mm

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.

DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.

Page 9: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

9

2

The enclosure can be assembled with the side panel on either the right or left and the door on either the right or left (see step 4).

Note: The following instructions show the enclosure with the side panel on the left and the door on the right hand side.

1000 RAIL - PN80528 1200 RAIL - PN80529 1400 RAIL - PN80530

PN10801

PN10801

1000 RAIL - PN80528 1200 RAIL - PN80529 1400 RAIL - PN80530

100mm max

=

=

=

100mm max

ø 4.5mm

a: Drill holes in both wall channels at points shown using a 4.5mm drill bit, where shown.

b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles. It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will cause water to leak under the wall channel and between the tray and tiles, resulting in damp patches on the wall and under the tray.

1 a b

SIDE PANEL CONTENTS

3PN3222

10mm3

PN4748

SLIDING DOOR CONTENTS

8PN3230

8PN3225

32mm

1

PN60058

1

1

10

2

PN3222

10mm

4

2

14PN4748

PN80519

PN40259

PN40258

PN40260

PN40010

PN50103

PN4745

PN60418

PN60014

13mm

4

1

1

1

1

Check contents of packs before installation. If anything is missing, contact our Customer Careline: 01746 713410

1000 = PN402611200 = PN40262 1400 = PN40263

2PN50382

Page 10: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

10

3

a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray. Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.

b: Apply sealant to the back of the wall channels. c: Fix the wall channels to the walls using 8 x 32mm screws and screw caps.

Inside

32mm

a b c

a: Insert the side panel into the wall channel ensuring that the corner post is the same distance in from the edges of the tray as the wall channels.

b: From inside the enclosure, in the positions shown, drill through the wall channel into the side panel using a 3mm drill bit, do not drill too deep! Fix using 3 x 10mm screws and screw caps.

4 a b

ø 3mm

Inside side panel

10mm

X Y

ø 6.5mm

Y = Side Panel widths700 = 670 - 695mm760 = 735 - 760mm800 = 775 - 800mm900 = 875 - 900mm

X = Door widths1000 = 950 - 1000mm1200 = 1150 - 1200mm1400 = 1350 - 1400mm

Page 11: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

11

6

Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile. Ensure the flipper seal 'flaps' are on the inside of the fixed panel.

Note: Wetting the glass with water will help to fit the seals.

7

Position the fixed panel into the required corner post/wall channel and slide down so it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the bracket along the rail and position under the panel as shown.

Outside face of fixed panel

Fixed panel bracket

Outside face of fixed panel

a: Place the bottom rail onto the tray with its end mouldings inserted into the corner post and wall channel.

b: Centre the bottom rail between the corner post and wall channel so that there is an equal gap at each end.

5 a

=

=

b

Page 12: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

12

Check the door frame is vertical and is centrally positioned between the corner post and wall channel.

From inside the enclosure, in the positions shown, drill through the corner post and wall channel into the fixed panel and magnetic profiles using a 3mm drill bit, do not drill too deep!

Fix using 6 x 10mm screws and screw caps.

ø 3mm

From inside

10mm

8

Position the 'magnetic profile' into the wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.

9

Position the top rail onto the top of the 'fixed panel' and 'magnetic profile'. Adjust the position of the fixed panel bracket as required. line up the holes and fix using 2 x 13mm screws.

13mm

Inside

10

Page 13: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

13

IMPORTANT: It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.

From inside the enclosure, push fit the 'runners' fitted to the top and bottom of the door, onto the 'door rollers' pre-fitted in the top and bottom rails.

13

From inside

Top of door

Bottom of door

11

Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside.

Note: Wetting the glass with water will help to fit the seal.

From inside the enclosure, tighten all 2 fixed panel bracket grub screws onto the glass using the allen key - do not overtighten. Fit the cover caps (PN4745) into the holes.

12

Push fit 'flipper seal' (PN40259) onto the back edge of the door. Ensure the flipper seal 'flap' is on the outside of the door.

Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).

Note: Wetting the glass with water will help to fit the seals.

PN4745

Door handle hole

PN40259

PN40258

Outside face of doorInside

PN40260

Page 14: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

Fixed Panel

14

Fit the door handles to the door ensuring the supplied handle washers are used on each side of the glass.

A chrome finish handle is supplied for all frame finish options.

15

cb

a

The 'cam adjusters' at the top and bottom of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.

a: Loosen all 4 cam adjuster screws (1 turn maximum). b: Turn the cam adjusters (by hand or using a 16mm spanner) until the door hangs vertically. Re-tighten the screws - do not over tighten. c: Push fit all 4 covers (PN50103) onto the door.

14

From inside

PN50103

Lubricate the inner top and bottom rails using the wipe provided.

PN60058

16 17

PN50382

PN3222

PN4745

Fit the Bump Stops to the rail, top and bottom as shown on the fixed panel side. Tighten the screw with a screw driver, do not over tighten. Place cover cap in the hole.

Page 15: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

15

19

From the outside only, apply sealant to the bottom of the enclosure and 50mm up the vertical joints as shown.

50mm

Push fit the seal (PN40010) into the channel in the 'magnetic profile'.

Note: The seal may need trimming to length. Note: Wetting the seal with water will help to fit the seal.

18

PN40010

Page 16: OPTIMA SLIDING DOOR / SIDE PANEL · Fit 'flipper seal' (PN40260) onto the edge of the fixed panel. Ensure the flipper seal 'flap' is on the inside. Note: ... Fit the Bump Stops to

CORAM SHOWERS LTDStanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk

RecyclingPackaging:- The cardboard and polythene parts of this packaging can be recycled.

End of life:- This product contains materials such as aluminium and glass which can be recycled.Please contact your local authority to find your nearest recycling centre.

IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.

DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.

Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.Periodically check all fixings and tighten if necessary.


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