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Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas...

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© 2013 Aspen Technology, Inc. All rights reserved Optimize Acid Gas Cleaning in Aspen HYSYS Midstream Webinar Series September 12, 2013 Presenters: Luisa Herrmann, Engineering Product Marketing Manya Garg, Engineering Product Management
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Page 1: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved

Optimize Acid Gas Cleaning in Aspen HYSYS

Midstream Webinar Series

September 12, 2013 Presenters:

Luisa Herrmann, Engineering Product Marketing

Manya Garg, Engineering Product Management

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© 2013 Aspen Technology, Inc. All rights reserved |

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Economic Evaluation

Operations and Planning Support

Equipment Design

Basic Engineering

Conceptual Engineering

Safety Analysis

Process Development Aspen HYSYS

& Aspen Plus

aspenONE Engineering

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© 2013 Aspen Technology, Inc. All rights reserved |

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Economic Evaluation

Operations and Planning

Support

Equipment Design

Basic Engineering

Conceptual Engineering

Safety Analysis

Process Development Aspen HYSYS

& Aspen Plus

Safety Specialist

Mechanical Engineer

Production Engineer

aspenONE Engineering Today: Facilitates Collaboration

Equipment Engineer

Chemist

Process Engineer

Cost Estimator

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© 2013 Aspen Technology, Inc. All rights reserved |

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Engineering Innovations Introduced by AspenTech in Last 18 Months

New Aspen HYSYS®

Online Training

Solids Simulation New Aspen Plus®

Plant View in Simulation

Activation

Search in Simulation & Aspen InfoPlus.21®

New Aspen Deployment Assistant

Acid Gas Cleaning Properties & Methods

New HYSYS Teaching Modules

New aspenONE aspenONE Exchange

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© 2013 Aspen Technology, Inc. All rights reserved |

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What AspenTech Introduced on August 26th

A new feature within Aspen HYSYS called “acid gas cleaning”

– State-of-the-art solution to acid gas cleaning modeling

– Part of the HYSYS V8.3 release

Separate and distinct from the HYSYS Amines product offering

Any Aspen HYSYS licensed user with paid up support contract may obtain the free upgrade to V8.3

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© 2013 Aspen Technology, Inc. All rights reserved |

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Optimize Acid Gas Cleaning in Aspen HYSYS

Luisa Herrmann, HYSYS Product Marketing Manager

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© 2013 Aspen Technology, Inc. All rights reserved |

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New Release! Aspen HYSYS V8.3

Acid Gas Cleaning

Released August 26th

Two new functionalities, no additional tokens

Pressure Safety Valve (PSV) Sizing

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© 2013 Aspen Technology, Inc. All rights reserved |

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Outline

Overview of Acid Gas Cleaning

Acid Gas Cleaning in Aspen HYSYS v8.3

Demo

Summary

Page 9: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Overview of Acid Gas Cleaning/Gas Treating

Gas Cleaning is used in both gas processing and refining applications

Natural and Petroleum Gases contain undesirable components that include:

– Water

– Sulfur compounds, especially H2S

– Carbon Dioxide

“Acid Gas Cleaning” relates to the removal of:

– Hydrogen Sulfide

– Carbon Dioxide

– And other related contaminants

aspenONE Engineering is the Solution of Choice for Gas Processing

Page 10: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Gas Treatment Process Overview

Aspen HYSYS is the leading simulator for Gas Processing – from the well-head through processing to delivery

Source: Petroleum Online

Page 11: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Gas Treatment Process Business Challenge

High Acid Content in Gas - Corrodes equipment - Generates regulated emissions Acid Gas Cleaning is key part of Gas Processing

Source: Petroleum Online

Page 12: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

12

Outline

Overview of Acid Gas Cleaning

Acid Gas Cleaning in Aspen HYSYS v8.3

Demo

Summary

Page 13: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Acid Gas Cleaning in Aspen HYSYS Optimize Designs for Performance and Cost

Acid Gas

Single environment. High Fidelity, predictive models,

optimized energy and cost

Page 14: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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The New Acid Gas Cleaning Functionality

New fluid package: Acid Gas

Support the following:

– CO2 and H2S removal

– Mercaptans and Trace Components

– Commonly used amines: MDEA, MEA, DEA, PZ, PZ+MDEA, DGA, DIPA, Sulfolane-DIPA, Sulfolane-MDEA, TEA

– Heat Stable Salts

High performance via two calculation models:

– Efficiency based (majority of user community)

– Advanced Modeling (very few expert users)

Acid Gas Cleaning

Efficiency Model

Advanced Modeling

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© 2013 Aspen Technology, Inc. All rights reserved |

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Challenges with Gas Treating Processes

2. Meet Increasing Demands

3. Meet Environmental and Product Quality Standards

4. Minimize Performance Degradation

1. Faster Project Execution

Page 16: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Challenge: Faster Project Execution Optimize Designs for Performance and Cost

Acid Gas

Single environment. High Fidelity, predictive models, optimized energy and cost

1. Faster Project Execution

Page 17: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Industry Challenge 2: Meet Increasing Demands in a Cost-Effective Manner

Tray Internals

Feed Gas In

Sales Gas Out

Increasing Demands

Increasing Column Size and Number Increases Costs

2. Meet Increasing Demands

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© 2013 Aspen Technology, Inc. All rights reserved |

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Industry Challenge 2: Meet Increasing Demands in a Cost-Effective Manner

Tray Internals Packed Internals

Revamp can save Capital costs and increase production

2. Meet Increasing Demands

Page 19: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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How You Can Do it in Aspen HYSYS V8.3

Explore a number of different Tray and Packing Options

Intelligent Defaults allows modeling with ease and speed

Predictive Modeling of Packed Internals gives reliable results every time

Activated Economic Analysis allows evaluation of cost implications of options

Design with confidence in Aspen HYSYS V8.3

2. Meet Increasing Demands

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© 2013 Aspen Technology, Inc. All rights reserved |

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Industry Challenge 3: Meet Product Quality and Emissions Standards

Consistently meeting product quality and regulatory standards in Sales Gas

Avoid penalties

Tight control needed to minimize giveaway

Low Calorific Value of Shale Gas Higher

Production

3. Meet Environmental and Product Quality Standards

Page 21: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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The HYSYS Solution

Specialized Property Package backed by Aspen Properties

Rate-based calculations give predictive results even for changing conditions

Unmatched CO2 knowledge and expertise at AspenTech

Powerful Packed column simulation – strong solution for CO2 removal

Optimize Production with Aspen HYSYS V8.3

3. Meet Environmental and Product Quality Standards

Page 22: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Industry Challenge 4: Minimize Amine Degradation

Degradation over time due to dissolved impurities

Affects the performance of the Absorber

CO2/H2S Levels in Sales Gas rise

Absorber

4. Minimize Performance Degradation

Page 23: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Industry Challenge 4: Minimize Amine Degradation

Absorber

Reclaimer

Regenerator

Adding a reclaimer cleans amine

Maintain Sales Gas quality and emission standards

Page 24: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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How You Can Do it in Aspen HYSYS V8.3

Easy and accurate modeling of several Heat Stable Salts helps detect and monitor degradation

Intuitive UI that allows user to enter readily available information

Accurate estimate of degradation effective

troubleshooting

Troubleshoot with ease in Aspen HYSYS V8.3

4. Minimize Performance Degradation

Page 25: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Optimize Your Entire Gas Processing Model Aspen HYSYS 8.3 is the best solution for Acid Gas Cleaning

2. Meet Increasing Demands

3. Meet Environmental and Product Quality Standards

4. Minimize Performance Degradation

1. Faster Project Execution

ASPEN HYSYS v8.3

Page 26: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Outline

Overview of Acid Gas Cleaning

Acid Gas Cleaning in Aspen HYSYS v8.3

Demo

Summary

Page 27: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Demonstration

Page 28: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

30

Outline

Overview of Acid Gas Cleaning

Acid Gas Cleaning in Aspen HYSYS v8.3

Demo

Summary

Page 29: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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The new HYSYS v8.3 with Acid Gas Cleaning functionality allows you to:

– Speed up the project cycle time with an integrated, optimized model for gas processing within one flowsheet

– Meet increasing product demands with rigorous models for column and packing configurations

– Increase profits and reduce gas giveaway with more accurate results, and tighter controls over sales gas quality

– Minimize operating cost of amine degradation with a rigorous model for heat stable salt formation

Summary

Page 30: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Sample Models

You can find 12 Acid Gas Cleaning sample models:

– Available in aspenONE Exchange

– Available in HYSYS as Template Cases

Page 31: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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Save The Dates! Upcoming Webinars Engineering Webinars for education and best practices

SELECTED UPCOMING WEBINARS OF INTEREST:

New Solids Unit Operations in Aspen Plus featuring Fluidized Beds and Pneumatic Conveyors – Sept 24th

22 Minute Webinar: Introduction to Aspen Plus, Aspen HYSYS and aspenONE Engineering – Oct 17th

Dynamic Modeling of Overpressure Protection with HYSYS Dynamics and PSV Sizing – Oct 22nd

Dynamic Column Modeling in Aspen HYSYS – Oct 24th

Billington Process Technology Presents use of Aspen HYSYS, HYSYS Dynamics and their link to OLGA for optimizing designs of wells, pipelines and processing facilities – Nov 12th

ON DEMAND WEBINARS OF INTEREST:

Optimize Midstream Process Modeling with aspenONE® Engineering, June, 2013

Page 32: Optimize Acid Gas Cleaning in Aspen HYSYS · A new feature within Aspen HYSYS called “acid gas cleaning” –State-of-the-art solution to acid gas cleaning modeling ... PowerPoint

© 2013 Aspen Technology, Inc. All rights reserved |

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(MEPEC) Middle East Process Engineering Conference + Exhibition is the major international forum for discussion and exchange of practical experience in all aspects of process engineering

AspenTech is a platinum sponsor joining other industry innovators and thought leaders

Make plans to attend our many sessions and meet with our experts in Bahrain

18 Aspen Presentations including 8 customer presented papers

Keynote Speaker Manolis Kotzabasakis EVP of Products

Visit the Optimization Theater featuring 12 product demos

PSV Sizing in Aspen HYSYS® Refinery Planning And More!

New aspenONE® + aspenONE Exchange Acid Gas Cleaning in Aspen HYSYS® IP.21 Mobile

AspenTech at MEPEC 2013 29 September – 2 October, Bahrain

Optimize Profitability in a Changing Global Market.


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