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Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular...

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i I NASA TECHNICAL NOTE _-I NASA TN D-3083 -- < ; - . I OPTIMIZED TURNING-VANE DESIGN FOR A N INTAKE ELBOW OF A N AXIAL-FLOW COMPRESSOR by S. 2. Pinckney Ldngley Resedrcrb center Lmgley station, Hdmpton, Vd. NATIONAL AERONAUTICS AND SPACE ADMINISTRATION - WASHINGTON, D. https://ntrs.nasa.gov/search.jsp?R=19660001042 2020-05-16T01:32:40+00:00Z
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Page 1: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

i I

NASA TECHNICAL NOTE _-I N A S A TN D - 3 0 8 3 - -

<;-. I

OPTIMIZED TURNING-VANE DESIGN FOR A N INTAKE ELBOW OF A N AXIAL-FLOW COMPRESSOR

by S. 2. Pinckney

Ldngley Resedrcrb center Lmgley station, Hdmpton, Vd.

N A T I O N A L A E R O N A U T I C S A N D S P A C E A D M I N I S T R A T I O N - W A S H I N G T O N , D .

https://ntrs.nasa.gov/search.jsp?R=19660001042 2020-05-16T01:32:40+00:00Z

Page 2: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

TECH LIBRARY KAFB, NM

I 111111 11111 11111 11111 IIIII Illl lllll 111 Ill1 0079925

NASA ‘rN D-3083

OPTIMIZED TURNING-VANE DESIGN FOR AN INTAKE ELBOW

O F AN AXIAL-FLOW COMPRESSOR

By S. Z . Pinckney

Langley R e s e a r c h Center Langley Station, Hampton, Va.

NATIONAL AERONAUTICS AND SPACE ADMINISTRATION

For sale by the Clearinghouse for Federal Scientific and Technical Information Springfield, Virginia 22151 - Price $2.00

Page 3: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

OFTIMIZED TURNING-VANE DESIGN FOR AN INTAKE EXBOW

O F AI? A X I A L - F L O W COMPRESSOR

By S. Z. Pinckney Langley Research Center

SUMMARY

The r e s u l t s of the development of an elbow turning-vane design which pro- duces both a high recovery and a uniform dis t r ibu t ion at the ex i t of a goo intake elbow of an axial-flow compressor are presented. The elbow ex i t flow angle did not exceed approxhately 10' and an average total-pressure loss coef- f i c i e n t between 0.245 and 0.279 w a s obtained f o r the elbow i n l e t Mach number range 0.173 t o 0.483.

INTRODUCTION

Space-limited elbows which make sharp corner-like 90' turns a re i n wide- spread use i n pr ivate industry as well as i n a i r c r a f t . For one important use of elbows, fn l e t elbow t o an axial-flow compressor, a uniform exft flow distri- bution as well as a high recovery through the elbow are of major importance. The necessity of a uniform flow d is t r ibu t ion entering an axial-flow compressor, and therefore leaving the elbow leading t o the compressor, i s exemplified by premature compressor s ta l l and loca l hot spots i n the flow a f t e r compression i f the entering flow d is t r ibu t ion i s nonuniform. of an elbow and an elbow turning-vane design which produces a high t o t a l - pressure recovery through the elbow and a uniform flow d is t r ibu t ion at the elbow ex i t has been shown.

The importance of the development

(See r e f s . 1 t o 4. )

The present report presents the r e su l t s of the development of a turning- vane design which produces high recovery and a uniform flow d is t r ibu t ion at the ex i t of a goo intake elbow f o r an axial-flow compressor. R e s u l t s f o r the elbow ex i t total-pressure recovery and flow angle are discussed.

G

P

vane gaps (see f i g . 4)

s t a t i c pressure

Page 4: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

total pressure Pt

M Mach number

R vane radius

maximum vane radius (R = R for conventional row-type straight vanes)

%

%,n-1 + %,n 2

average radius,

Pe - Pi Pt,i - Pi AP static-pressure rise coefficient,

(Pt - p)i

Pt,i - %,e Pt,i - pi loss coefficient, Apt

(Pt - p)i

%e circumferential location of leading edge of a radial vane

%e circumferential location of trailing edge of a radial vane

Subscripts :

av average

e exit

i inlet

n vane number (fig. 3 )

Inlet Elbow

Figures 1 to 4 show the general experimental configuration as well as the important detail physical dimensions of the inlet elbow. Figure 1 shows photo- graphs of the inlet elbow; figure 2, the geometry of the elbow shell; figure 3, the location of the pertinent parts of the experimental apparatus; and figure 4, the radius ratios and area ratios of the vanes and vane passages.

2

Page 5: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

The i n l e t duct is c i rcu lar ( f igs . 1 and 2) and i s followed by conical fa i r ings ( f ig . 2) which convert the c i rcu lar i n l e t duct in to a rectangle. &tending from the rear w a l l and out through the elbow ex i t i s a rotor-bearing housing followed by a simulated rotor hub which resu l t s i n an annular area a t the ex i t of the elbow.

The outer half of the flow entering the elbow ( f ig . 3 ) has t o pass around the rotor-bearing housing while the inner half has t o make a sharp turn of which the inner radius is only 2.55 inches (6.443 cm). w a s located on the i n l e t s ide of the rotor-bearing housing. The portion of the flow passing around the rotor-bearing housing is turned onto a s e t of r ad ia l vanes by a s e t of concentric c i rcu lar vanes ( f igs . l ( c ) and 3 ) which help turn the flow around the rotor-bearing housing. flow turn it a t r igh t angles and out through the annular e x i t of the elbow.

A s p l i t t e r p l a t e ( f ig . l ( c ) )

The r ad ia l vanes upon receiving the

A se r ies of vane configurations w a s t es ted i n order t o determine the opti- mum configuration. consisted of 22 vanes; vanes 1 t o 12 ( f i g . 3 ) were conventional row-type s t ra ight vanes of constant chord tha t form quadrants of c i rcu lar cylinders; vanes 13 t o 22 were radial-type vanes t h a t form quadrants of truncated r ight c i rcu lar cones whose apexes f a l l on the rotor center l ine . The leading edges of a l l vanes l i e i n planes pa ra l l e l t o the elbow exi t . posit ive angle of a t tack i n order t o overturn the a i r s l igh t ly . Detail infor- mation as t o location and leading- and trailing-edge circumferential angles i s given i n tab le I; the ident i f ica t ion of a, b, C, @le, and a t e of tab le I i s given i n f igure 3. Figure 4 (upper p lo t ) shows a l l the vane passages have a la rger ex i t area (or e x i t gap) than i n l e t area (or i n l e t gap), the vanes on the inner half of the turn (vanes 1 t o 12) having the higher values. The asymmet- r i c a l area d is t r ibu t ion across the elbow w a s b u i l t in to the design because it w a s believed t h a t the turning on the outer half of the elbow would be less e f f i - cient than on the inner half and therefore would need a greater number of vanes. Figure 4 (lower p lo t ) a lso gives the average flow-turning radius & i n terms of i n l e t gap G i and ex i t gap Ge as well as the vane r a d i i Q i n terms of the radius on the inside of the turn, 2.35 inches (6.48 cm).

The vane configuration which had the maximum number of vanes

A l l vanes were s e t a t approximately 3O

This p lo t a lso

2) were increased pro- 2.55

shows tha t vane r a d i i and therefore chords

gressively from inside the tu rn t o outside the turn.

r a t i o - is on the order of 2.50; t h i s value of radius r a t i o has been shown

by data ( r e f . 1) t o be about optimum f o r single goo turns of constant area.

It w i l l be noted tha t the % Ge

A s the t e s t s progressed, var ia t ions from the above-mentioned configuration with the maximum number of vanes were t e s t ed i n order t o determine the optimum configuration of vanes. These vane configurations, with the exclusion of the "no-vanel' configuration, are l i s t e d i n tab le 11; configuration 11 di f f e r s from configuration 10 only i n t h a t an ex i t nozzle w a s added.

3

I

Page 6: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

The tests were conducted with air furnished by a pair of centrifugal com- pressors in series and in conjunction with a high-pressure air supply. combined flow capacity of the compessors and the high-pressure air supply was 80,000 cubic feet per minute (2264 m3/min) at a pressure rise of 3/8 atmosphere; the flow capacity of the centrifugal compressors in series was 40,000 cubic feet per minute (1132 m3/min) at a pressure rise of 3/8 atmosphere. airflow was pumped into a settling chamber from which a duct passed to the elbow inlet. Mach numbers from approximately 0.170 to 0.483 and a range of Reynolds number per foot (per 0.3048 m) of approximately 1.52 x lo6 to 3.90 x lo6. through the elbow was discharged directly to the atmosphere.

The

The combined

The airflow was delivered to the inlet reference station at a range of

The flow

Instrumentation

An inlet total-pressure tube and four circumferentially equispaced wall static-pressure orifices were located 9.75 (24.77 cm) and 11.9 (28.91 cm) inches, respectively, upstream of the elbow inlet (fig. 3). Exit total pres- sures and flow angle measurements were made at the elbow exit plane indicated in figure 3. Configurations 10 and 11 had eight exit static-pressure orifices, four on the inner body and four on the exit nozzle (90' apart), located at the station shown in figure 3. Inlet and exit wall static pressures were read from manometers. Survey measurements of radial and circumferential total pressure and flow angles were recorded on electronic data recorders using differential pressure transducers to measure the pressures and an automatic yaw alinement device (ref. 4) to measure the flow angles.

Procedure

The investigation of the inlet flow consisted of total-pressure surveys and wall static-pressure measurements at the inlet elbow stations indicated in figure 3. The inlet total-pressure surveys were conducted perpendicular to the duct wall at several stations around the duct.

The investigation of the exit flow of the inlet elbow began with the tests of the inlet elbow with no turning vanes. pressure and flow angle were made for circumferential angles from Oo to 1800 (fig. 3 ) at distances of 0.5, 2.5, and 4.0 inches (1.27, 6.35, and 10.16 cm) fromthe rotor hub wall. After the "no vane" condition, a series of vane con- figurations were tested; these vane configurations and the type of surveys made are given in table 11. The circumferential surveys for the "no vane" condition as well as for the vane configurations indicated in table I1 were conducted by setting the survey probe at a known radial distance from the rotor hub and revolving the rotor hub and the probe as a unit. The radial surveys indicated in table I1 were conducted at the circumferential angles stated. The circum- ferential angles indicated in table I1 correspond to those of figure 3.

Circumferential surveys of total

4

Page 7: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

RESULTS AND DISCUSSION

In l e t Flow Distribution

Plots of the i n l e t flow d is t r ibu t ion i n terms of dynamic pressure (not presented herein) revealed a uniform flow entering the elbow. (pt - P > i

Exit Flow Distribution

The performance of the present i n l e t elbow and the various vane configura- t ions tes ted was determined by the use of four parameters,

(1) Local flow-angle values

4t (2) Local total-pressure l o s s coefficient, (Pt - P ) i

4 ( 3 ) Average static-pressure rise coefficient,

(4) Average total-pressure l o s s coefficient, 4t

The loca l flow-angle values and loca l total-pressure loss coefficient are obtained from total-pressure and flow-angle surveys. The average total-pressure

l o s s coefficient w a s determined f o r vane configurations 1 t o 11 Apt

[(pt - p ) J a v and the no-vane condition by using the following equation:

w a s deter- (Pt - P>e

(pt - ">i For a l l vane configurations the value of the r a t i o

mined f o r use i n equation (l), the r a t i o of i n l e t area t o exit area being assumed t o produce the theore t ica l Mach number change with no total-pressure loss through the elbow. Also, f o r a l l vane configurations, measured values of elbow i n l e t total-pressure pt , i and elbow i n l e t s t a t i c pressure pi were u t i l i zed . A numerical average of the static-pressure values obtained from the eight exit static-pressure o r i f i ce s of vane configurations 10 and 11 was used f o r the exit s t a t i c pressure f o r a l l vane configurations.

5

Page 8: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

No-vane condit-ion.- The contours of local total-pressure loss coefficient 4t

(pt - p>i outer wall from the 30° circumferential angle to the 60° circumferential angle and over most of the annulus on the lee side of the rotor-bearing housing ( E O o to 180'). local total-pressure loss coefficient were approximately 1.50 and values of average static-pressure rise coefficient were on the order of 1.20. Figure 6 shows the values of average total-pressure loss coefficient to be approximately 0.775. The exit flow distribution, average static-pressure rise coefficient, and average total-pressure loss coefficient indicate a definite need for turning vanes.

shown in figure 5(a) show high total-pressure loss regions on the

At the inlet Mach number of approximately 0.25, maximum values of

Configurations 1 and 2. - For configuration 1 (table I), vane numbers 1 to 12 were installed in the elbow in the positions indicated in figure 3 with the expectation that improvement of the flow conditions on the inside of the turn would result in improvements on the outside as well. This was not the case, however, as revealed by the local total-pressure loss coefficient contours (fig. ?(b)). Therefore, in order to improve the performance on the lee side of the rotor-bearing housing, radial vanes 13 to 22 were installed in the posi- tions indicated in figure 3; this configuration is designated configuration 2. Upon the introduction of the radial vanes, a radical improvement in elbow per- formance was evident from comparison of figures 5(b) and 5(c). with vane configuration 1, the average total-pressure loss coefficient of con- figuration 2 is reduced from 0.63 to 0.35 (fig. 6) and the average static- pressure rise coefficient is reduced from 1.04 to approximately 0.77. ure 5(c) shows the local total-pressure l o s s coefficient values on the lee side of the rotor-bearing housing to be reduced by as much as 1.0. loss coefficient are still present in the region of the splitter plate o r 0' circumferential angle and the first five vanes seem to be producing large losses.

In comparison

Fig-

Large values of

Configurations 3 4.- In vane configuration 3, vane numbers 1 to 5 were removed as these vanes were believed to be causing flow blockage. Many of the high values of local loss coefficient in the region of vanes 1 to 5 were thus eliminated (fig. 5(d)) and the values of the average total-pressure l o s s (fig. 6) and average static-pressure rise coefficients were reduced by approxi- mately 0.10. The 2$- inch (6.35-cm) survey (fig. 5(d)) shows a thick boundary

layer on the splitter plate (0' circumferential angle) and the 4-inch (10.16-cm) s w e y shows high values of local l o s s coefficient just off the splitter plate.

For vane configuration 4, in conjunction with the removal of vanes 1 to 5, a large amount of the leading portion of the splitter plate was arbitrarily removed. High values of local loss coefficient were absent from the new con- figuration (configuration 4) at the 2-- 1 inch (6.35-cm) s w e y position but the 2 region of high values of local loss coefficient was increased at the 4-inch (10.16-cm) survey position (dashed curve in fig. 5(d)). total-pressure l o s s coefficient was approximately doubled relative to vane con- figuration 3 and a definite reason for the doubling is not known. It is believed that the lack of improvement of the flow distribution at the &-inch

The resulting average

6

Page 9: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(10.16-cm) survey position was due to the fact that the splitter plate might have furnished a path for the flow of boundary layer from the high-pressure region on the outside of the elbow turn to the low-pressure regfon on the inside of the elbow turn; therefore, by removing a large amount of the leading portion of the splitter plate, this path was broken and a total-pressure defi- ciency appeared that had not existed before. The total-pressure deficiency on the inside of the turn (0' circumferential angle) suggested the possibility of the existence of flow separation. In a previous investigation by the author, a single turning vane located at an optimum position close to the inside of the turn was used to resolve a similar separation problem (ref. 4).

Configurations 5 to 9.- In vane configurations 5 to 9, the effects of vane and elbow shell intersection, end plates, chord length, and leading-edge gap were investigated for the special vane located close to the inside of the elbow turn; this special vane replaced vanes 1 to 5. It was found necessary to have end plates on the special vane in order to act as supports for the vane, to eliminate its odd intersection with the elbow shell, and to eliminate flow of boundary layer from the elbow shell on to the special vane. The chord chosen for the special vane consisted of the 90' arc of a vane which had a 2.66-inch (6.76-cm) radius. from the elbow wall and from a plot of average static-pressure rise coefficient the optimum leading-edge gap was found to be 11 inches (2.86 cm) (fig. 7).

The trailing edge of the vane was fixed at 2 inches (5.08 cm)

8

Configuration 10.- For vane configuration 10 the optimized special vane as determined in vane configurations 'j to 9 was installed. Total-pressure loss coefficient contours (fig. 5(e)) show low values of local total-pressure l o s s coefficient up to 4.0 inches (10.16 cm) from the inner wall, and at the 4-inch (10.16-cm) survey position a small region exists with a value of local l o s s coefficient of approximately 2.0.

Configuration 11.- A check of the improvement of the elbow exit flow d i s - tribution of vane configuration 10 was done under exit conditions similar to those of the elbow of reference 4; this elbow configuration is designated con- figuration 11. Specifically, an exit nozzle scaled to that of reference 4 was installed for configuration 11. The local total-pressure l o s s coefficient con- tours of configuration 11 (figs. 5(f) and 3 ( g ) ) show an improvement of the local loss coefficient at the 4-inch (10.16-cm) survey position. Figures 5(f) and 5(g), which present data obtained at inlet Mach numbers of 0.302 and 0.424, respectively, show a maximum value of approximately 0.850 for the local l o s s coefficient at the 4-inch (10.16-cm) position. The values of average stakic- pressure rise coefficient and average total-pressure l o s s coefficient for vane configurations 10 and 11were found to coincide and thus are plotted together in figures 8 and 9 without any means of distinction as to configuration nmber.

A noticeable fact of interest is the high value of loss coefficient obtained for all elbow configurations at the 4-inch (10.16-cm) survey position and the region of the special vane (circumferential angle of approximately 40O). this region, 4-inch (10.16-cm) survey and 40° circumferential angle position, had high values of total-pressure l o s s coefficient for all configurations of the inlet elbow that were tested, it is believed that the elbow shell shape is its cause.

As

7

Page 10: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

Flow-angle surveys at the exit of the elbow for configuration 11 showed a general underturning of the flow. For an elbow inlet Mach number of 0.424, the general underturning was from 6O to 8O for all survey positions 0.75 (1.91 cm), 2.5 (6.35 cm), and 4.0 inches (10.16 cm) from the inner wall. is a considerable improvement over the elbow presented in reference 4 which had exit flow angles up to a magnitude of 30°.

This condition

CONCLUDING REMARKS

A vane configuration was developed for an elbow similar to the space-limited inlet elbows of some axial-flow compressors. vane configuration gave a uniform exit flow distribution, an exit flow angle not exceeding approximately 100, and an average total-pressure loss coefficient between 0.245 and 0.279 for the inlet Mach number range 0.175 to 0.483.

After optimization the resulting

Langley Research Center, National Aeronautics and Space Administration,

Langley Station, Hampton, Va., July 8, 1965.

REFERENCES

1. Wilbur, Stafford W.: An Investigation of Flow in Circular and Annular 900 Bends With a Transition in Cross Section. NACA TN 3995, 1957.

2. Henry, John R. : Design of Power-Plant Installations. Pressure-Loss Charac- teristics of Duct Components. NACA WR L208, 1944. (Formerly ARR ~4~26.)

3. Valentine, E. Floyd; and Copp, Martin R.: Investigation To Determine Effects of Rectangular Vortex Generators on tht Static-Pressure Drop Through a 90° Circular Elbow. NACA RM ~33~08, 1953.

4. Pinckney, S. Z.: Use of a Single Turning Vane to Eliminate Flow Separa- tion in a Space-Limited 90° Intake Elbow of an Axial-Flow Compressor. NASA TM X-1110, 1965.

8

Page 11: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

Vane

;pe c i a l vane **1 **2 **3 **4 **5

6 7 8 9 10 11

12 13 14 15 16 17

18 19 20 21 22

W a l l

2.86

1.12 2.13 3.61 4.82 6.48

8.07 9.38 ~0.61 L2.19 ~3.94 ~5.80

L8.00 a.42 22.92 13.50 18.16 50.90

53.72 56.58 59.51 $2.53 +5.66 45.78

TABm I.- VANE DIMENSIONS AND LOCATIONS

R and a, b, c, Qle, and ate are shown i n f i g . (I

2.00

1.034 2.088 3.164 4.266 5.404

7.687

11.436 12.787

6.516

8.937 10.233

14.107

( i n .

2.66

2.60 2.66 2.72

2.88

3 .oo 3.10 3.16

2.82

2.94

3.24 3 -30

3.36 4.891 5 -033 5.175 5.323 5.466

5.609 5 - 752 5 895 6.038 6.178

cm

6.76

6.60 6.76 6.91 7.16 7.32

7.47 7.62 7.87 8.03 8.23 8.38

8.53 12.42 12.78 13.14 13 52 13.88

14.25 14.61 14.97 15.34 15.69

i n .

1.125

.442

.838 1.422 1.898 2.552

3.178 3.693 4.176 4.801 5.488 6.221

7.087 8.040 9.025 -0 . o h .I. 087 -2.165

-3 - 275 -4.400 -5 556 -6.743 -7 97e -8.025

cm

5.08

2.63 5 -30 8.04 LO .84 13 - 73 16.55 19-52 22.70 25 * 99 29 * 05 52.48

55-83

C

in .

2.250

1.120 2.118

4.154 5.224

3.136

6.241 7.420 8 - 531 9.656

-2.163

3.46e

-0.913

cm

5 -72

2.84 5 -38 7.97 LO -55 L3.27

L5.85 L8.85 21.67 24.53 27.72 50.89

54.21 87.49 94.40 -01.59 -0%. 88 -16.44

-32. x) -40.39 -48.80 -57.59

-24.21

~06.01 ~13.36 L20.91 ~28.68 ~36.67

L44.88 L53 - 30 ~61.93 ~70.78 L79 6

*Accuracy of values given f o r R i s kO.03 in . (0.0762 cm). *qhese f i v e vanes removed f o r f i n a l vane configuration.

9

Page 12: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

TABLE 11.- EPERIMENTAL VANE CONFIGURATIONS

surveys from Oo to 1800 circumferential angle

Total-pressure and flow-angle surveys from 00 to 180O circumferential angle

Configuration

I 1

2

3

Arrangement

Straight w e s 1 to 12 on inner half of elbow

Straight vanes 1 to 12 and radial vanes 13 to 22

Straight vanes 6 to 12 and radial vanes 13 to 22

Straibt vanes 6 to 12 and 4 ' r a d k vanes 13 to 22 and splitter plate cut back

Vanes 6 to 22 and splitter 5 plate cut back and special vane installed

6 Vanes 6 to 22 and splitter plate cut back and special vane cut off on ends with flat plates on ends as supports

7 Vanes 6 to 22 and splitter plate cut back and special vane cut off on ends and chord shortened by cutting of trailing 30° of 90° chord

,

8 Vanes 6 to 22 and splitter plate cut back and a vari- able positioned special vane with ends cut off

9 Vanes 6 to 22 and stationary special vane whose leading edge is l1 inches (2.86 cm) from inner wall with 112 inch cut off ends

B

10 Vanes 6 to 22 and flat plates installed on ends of cut-off special vane whose leading edge is 1L inches (2.86 cm) from inner wall and diffuser was added

8

ll Same as configuration 10 except that an exit nozzle was added

Circumferential angles of and types of radial surveys conducted

Types of circumferential surveys conducted

Total-pressure and flow-an@e surveys of +-.6O circum- ferential angle

Total-pressure and flow-angle surveys of f111.60 circumfer- ential angle

Total-pressure surveys of kll1.6' circumferential angle

Total-pressure surveys from 0' to 180O circumferential angle

Total-pressure and flow-angle surveys at 00, 200, and 300 circumferential angles. Surveys were from 0.25 inch 0.64 cm) to 4.5 inches t 11.43 cm) from rotor hub

Radial location of circumferential

surveys

0.5 inch (1.27 cm), 2.5 inches (6.35 cm), and 4 inches (10.16 cm) from rotor hub

0.5 inch (1.27 cm), 2.5 inches (6.35 cm), and 4 inches (10.16 cm) from rotor hub

0.5 inch (1.27 an), 2.5 inches (6.35 cm), and 4 inches (10.16 cm) from rotor hub

0.5 inch (1.27 cm), 2.5 inches (6.35 cm), and 4 inches (10.16 cm) from rotor hub

0.75 inch (1.91 cm), 2.5 inches (6.35 a), 4.0 inches (10.16 cm), and 4.5 inches (11.43 cm) from rotor hub

0.75 inch (1.91 cm), 2.5 inches (6.35 cm), 4.0 inches (10.16 cm), and 4.5 inches (11.43 cm) from rotor hub

'

0.75 inch (1.91 cm), 2.5 inches (6.35 cm), 4.0 (11.43 inches cm) from (10.16 rotor cm), hub and 4.5 inches

0.75 inch (1.91 cm), 2.5 inches (6.35 cm), 4.0 inches (10.16 cm), and 4.5 inches (11.43 cm) from rotor hub

0.75 inch (1.91 cm), 2.5 inches (6.35 cm), 4.0 inches (10.16 cm), and 4.5 inches (11.43 cm) from rotor hub

0.75 inch (1.91 cm), 2.5 inches (6.35 cm), 4.0 inches (10.16 cm), and 4.5 inches (11.43 cm) from rotor hub

Total-pressure and flow-angle surveys from 00 to 180° circumferential angle

0.75 inch (1.91 an), 2.5 inches (6.35 cm), 4.0 inches (10.16 cm), and 4.5 inches (ll.43 an) from rotor hub

Page 13: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(a) Downstream end of elbow; exit nozzle installed.

Figure 1.- Photographs of the elbow and t u r n i n g vanes.

L-58-909.1

Page 14: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(b) Downstream end of elbow showing optimized special vane and splitter plate w i th exit nozzle removed.

Figure 1.- Continued.

L-58-910.1

Page 15: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(c) I n te r i o r view of vanes from upstream side showing the c i rcu la r vanes.

Figure 1.- Concluded. P w

L-58-905.1

Page 16: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

__Ln___ycm_ 5 6 4 I 14.33

29.526 I 7 5 . 0 0 21.066 , 5347- --l-- I 0 3 5 5 26.30 2 55 ~ 6.48

~~ 3 0 0 1 7 6 2

.~

21 00 1 53.35 2 4 - , I625

396 I I006 15 280D I 38 80D

24 ~~ 763D. ! 62.854 29390D 74 830

~~

1 ~

I 33.000D 1 8380D

2 Section L--29.526 A-A I

Rotor bearing housing 7 I

\ I I hi

2.550R.-

f i g u r e 2.- Geometry of shell and center body of i n le t elbow. All dimensions are in inches on the drawing and a table giving the dimensions in centimeters is included.

.

Page 17: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

-Circular vane Circumferential

0" Circumferential

covered with flat plates.

angle

15 I4 90' Circumferential Special vane and vanes I through 12 angle

Radial vane circumferential angle given in table I R F 8 7 5 4 6 . 2 5 - 4 Radial vanes 13 through 22

.29.526-A9.75 4-11.634 c 7 2 , ? V I " t "

p cn S

g 4 4

I

cn cn V >r

e, c > 0 L c 1 c n ' cn -

ZI ._ Air flow . 20

c

c 0

a,b, and c 1 1-i/ given in Table I

in. cm

10.88 27.62 8.75 22.22 6.25 15.88

29.526 75.00 9.75 24.78 I .63 4.14

20.67 52.48 .50 1.27

4.53 11.50 , 1.81 4.60

15.28D. 38.80D. 2 3.700D. 60.20D.

I 1- L-23.7OD.-J2 2476JD.-4 L b

* ' 1.81 I-- I5 28D.' -4 Exit statics .5 from nozzle exit 4 on innerbody 4 on nozzle

/

Figure 3.- Vane geometry and location i n the in le t elbow and location of inlet and exit surveys and wall static-pressure orifices. All dimensions are in inches on the drawing and a table giving the dimensions in centimeters i s included.

Page 18: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

2.8 i- -- 1 - Air

2.4 I pi ' A Y-' _ I I

111 I .6

. p R b at center of 2 annular space

I

Figure 4.- Radius and gap ratios of vanes and vane passages.

16

I

Page 19: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

I

Circumferential angle, deg 90

80 I 100

(a) No-vane condition.

contour maps for inlet elbow. Linear dimensions are in inches (cm). Figure 5.- Exit loss coefficient (Pt - P)i

Page 20: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(b) Vane configuration 1, 12 straight vanes on inner half of elbow.

Figure 5.- Continued.

' locations

180"

Page 21: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(c) Vane configuration 2, a l l vanes in.

Figure 5.- Conitinued.

Page 22: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

Iu 0

(d) Vane configuration 3, f i rs t 5 vanes out; vane configuration 4, f i rs t 5 vanes out and splitter plate cut back.

Figure 5.- Continued.

Page 23: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

Mi z.257

Angle, deg

(e) Final vane configuration without an exit nozzle, vane configuration 10.

Figure 5.- Continued.

Page 24: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

(f) Final vane configuration with an exit nozzle and diffuser, vane configuration 11. M i = 0.302,

Figure 5.- Continued.

Page 25: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

Iu w

Angle, deg

(g) Final vane configuration with an exit nozzle and diffuser, vane configuration 11. Mi = 0.424.

Figure 5.- Concluded.

Page 26: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

/Configuration

.9

.8

c c al 0 .- .- .6 . al

8

I fn fn = .5

o No vanes - I 0 Straight vanes in

2 0 All vanes in 3 A 5 vanes out 4 d 5 vanes out and splitter plate cut back

Elbow inlet Mach number, Mi

Figure 6.- Variation of average loss coefficient - w i t h elbow in le t Mach number for vane configura- LPt i a v

tions 1 to 4 and t h e no-vane condition. (Average exit static pressure of configuration 10 was used.)

.24

Page 27: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

4.46,- 1.75.-

i !

1.00;- I

0 1 0 - L I I I I I ! I ' .60 .64 .68 .72 .76 .80 .84 .88

- - hPtA! PIi J av Average s t a t i c pressure r i s e coeff ic ient ,

Figure 7.- Plot of average static-pressure r ise coefficient against leading-edge vane gap to determine the optimum position of the special vane leading edge for use in the f inal vane configuration.

Page 28: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

1.02 - i

.98 -

L

W

In 5 .82 '-

In E a 6 'F .78 - 0 In

W m 0

c

& .74 - h

.70 - 9/6 0 A

y o

Elbow inlet Mach number, Mi

Figure 8.- Variation of average static-pressure r ise coefficient wi th elbow in le t Mach number for optimized vane configuration.

Page 29: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

r B

Y P

a *

t;' n a ' .30

a + a

I I I I

3 11)

al 11) .24

I I I I

Ll a

rd I, * 0

Q, M (d U

* .22

0

Figure 9.- Variation of average loss coefficient over a range of elbow inlet Mach numbers for vane configurations 10 and 11.

Page 30: Optimized turning-vane design for an intake elbow of an ...€¦ · The inlet duct is circular (figs. 1 and 2) and is followed by conical fairings (fig. 2) which convert the circular

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