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Option Manual: Solid-State Autoclutch (Master)

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Autoclutch Option Safety, Installation, Operation, & Parts Manual Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. September 2007 Form #926 024643 (Installed Super) Rev. A.00 - A.13 036143 (Installed Std) 003987 (Installed Hydro) 024636 (Boxed Super/Std) 003991 (Boxed Hydro)
Transcript
Page 1: Option Manual: Solid-State Autoclutch (Master)

Autoclutch OptionSafety, Installation,

Operation, & Parts Manual

Safety is our #1 concern! Read and understandall safety information and instructions before oper-ating, setting up or maintaining this machine.

September 2007

Form #926

024643 (Installed Super)

Rev. A.00 - A.13

036143 (Installed Std)

003987 (Installed Hydro)

024636 (Boxed Super/Std)

003991 (Boxed Hydro)

Page 2: Option Manual: Solid-State Autoclutch (Master)

©2019

Printed in the United States of America, all rights reserved. No part of this man-ual may be reproduced in any form by any photographic, electronic, mechanicalor other means or used in any information storage and retrieval system withoutwritten permission from

Wood-Mizer 8180 West 10th Street

Indianapolis, Indiana 46214

CaliforniaProposition 65 Warning

WARNING: Breathing gas/diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Always start and operate the engine in a well-ventilated area.If in an enclosed area, vent the exhaust to the outside.Do not modify or tamper with the exhaust system.Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov.

WARNING: Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection.

For more information go to www.P65Warnings.ca.gov/wood.

Page 3: Option Manual: Solid-State Autoclutch (Master)

Table of Contents Section-Page

TOC

SECTION 1 AUTOCLUTCH INSTALLATION 1-1

1.1 Manual Clutch Lever Removal ..............................................................1-11.2 Autoclutch Assembly Installation ..........................................................1-31.3 Control Component Installation .............................................................1-71.4 Wiring Instructions.................................................................................1-91.5 Turnbuckle Adjustment ........................................................................1-131.6 Guard Installation .................................................................................1-15

SECTION 2 OPERATION 2-1

SECTION 3 MAINTENANCE 3-1

3.1 Autoclutch Belt.......................................................................................3-13.2 Lubrication .............................................................................................3-23.3 Drive Belt Adjustment............................................................................3-33.4 Autoclutch Linkage ................................................................................3-63.5 Troubleshooting......................................................................................3-8

SECTION 4 REPLACEMENT PARTS 4-1

4.1 Autoclutch Assembly (Super/Standard) .................................................4-1Rev. A.08+

4.2 Autoclutch Assembly (Hydro) ...............................................................4-4Rev. A.10+

4.3 Autoclutch Assembly (Super/Standard) .................................................4-7Rev. A.00 - A.07

4.4 Autoclutch Control Parts ......................................................................4-104.5 Belt Guards...........................................................................................4-11

Rev. A.11+4.6 Belt Guards...........................................................................................4-12

Rev. A.00 - A.10

SECTION 5 ELECTRICAL INFORMATION 5-1

5.1 Electrical Components............................................................................5-15.2 Electrical Symbol Diagrams...................................................................5-25.3 Electrical Wiring Diagrams (Non-Remote Sawmill Only) ....................5-45.4 Electrical Wiring Diagrams (Remote Sawmill Only) ............................5-6

INDEX I

Table of Contents WMdoc032519 iii

Page 4: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationManual Clutch Lever Removal1

SECTION 1 AUTOCLUTCH INSTALLATION

The Autoclutch Option allows you to engage the blade using a toggle switch on the con-trol panel. This section will instruct you on how to install the option yourself. If your auto-clutch option was factory-installed with a new sawmill, you can skip to the next section.

1.1 Manual Clutch Lever Removal

1. Raise the saw head so the clutch mounting hardware is located so it is comfortable foryou to work on. Move the saw head forward or back on the frame so you will be able toeasily access the clutch turnbuckle.

2. Turn the key switch to the OFF position and remove the key. Remove the battery box lidand disconnect the cable from the negative battery terminal.

DANGER! Before performing any service to this equip-ment, turn the key to the OFF position, remove the key, anddisconnect the cable from the negative terminal on the saw-mill battery. Remove the blade from the saw head. Failureto do so will result in serious injury or death.

3. If installing the autoclutch to an electric-powered sawmill, disconnect and lock out theincoming power supply.

DANGER! On electric mills, hazardous voltage inside thedisconnect box, starter box, and at the electric motor cancause shock, burns, or death. Disconnect and lock outpower! Follow all applicable electrical codes.

4. Remove the drive belt housing covers to access the clutch handle and turnbuckle linkage.

5. With the clutch handle disengaged (up), locate the clutch pivot plate where both the longand short turnbuckles are connected.

1-1 AC99doc032519 Autoclutch Installation

Page 5: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationManual Clutch Lever Removal 1

See Figure 1-1.

6. Remove the bolt and nut securing the long and short turnbuckles to the pivot plate. Savethe bolt and nut for installation of the Autoclutch turnbuckle.

7. Remove the bolt and nut securing the short turnbuckle to the engine/motor mount.Remove the short turnbuckle assembly. Save the bolt and nut for installation of the Auto-clutch turnbuckle.

8. Remove the three bolts securing the clutch handle to the saw head. Remove the clutchhandle assembly.

FIG. 1-1

Remove clutch handleassembly

3 Bolts

Disconnectturnbuckles

3H0506-2

Removeturnbuckle

Autoclutch Installation AC99doc032519 1-2

Page 6: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationAutoclutch Assembly Installation1

1.2 Autoclutch Assembly Installation

1. If you are installing the autoclutch option to a sawmill equipped with a Kubota, Caterpillar,Yanmar diesel engine or G35 (G38) Kohler gas engine, install the provided collar spacerto the autoclutch turnbuckle. Loosen the jam nuts and turn the inner and outer links untilthey seperate. Install the spacer collar to the inner link. Reassemble the inner and outerlinks and tighten the jam nuts.

See Figure 1-2.

FIG. 1-2

3H0813C

Spacer Collar(For Kubota, Caterpillar,Yanmar dieseland G35 (G38) Kohler gas sawmills only)

Outer Link

Inner Link

1-3 AC99doc032519 Autoclutch Installation

Page 7: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationAutoclutch Assembly Installation 1

2. Install the supplied short turnbuckle assembly to the engine/motor mount using the previ-ously removed bolt and nut. Position the turnbuckle so the end with two hexes is on thebottom.

See Figure 1-3.

FIG. 1-3

AutoclutchTurnbuckle

Motor MountBracket

Existing Nut

ExistingBolt

3H0773-1

Autoclutch Installation AC99doc032519 1-4

Page 8: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationAutoclutch Assembly Installation1

3. Install the autoclutch drive assembly to the sawmill saw head:

See Figure 1-4. Super/Standard Sawmills: Remove the three socket head bolts andlock washers from the back of the autoclutch drive assembly. Place the rear guard overthe three slotted holes located under the engine/motor mount plate. Use the three sockethead bolts and lock washers to install the autoclutch assembly to the saw head.

FIG. 1-4

5/16-18 x 1"Bolt

5/16" FlatWasher

5/16-18 Self-LockingNut

Cable Clamp

3/8-16 x ¾"Socket Head Bolt (3)

3/8" Lock Washer (3)

Existing Nut

Existing Bolt

3H0773-4B RearGuard

AutoclutchAssembly

1-5 AC99doc032519 Autoclutch Installation

Page 9: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationAutoclutch Assembly Installation 1

See Figure 1-5. Hydro Sawmills: Remove the three hex head bolts and lock washersfrom the back of the autoclutch drive assembly. Remove the three existing mountingbolts, washers and nuts from the rear of the hydro pump bracket. Place the autclutchdrive assembly against the pump bracket, aligning the three mounting holes. Use thethree hex head bolts and lock washers to secure the autoclutch assembly to the sawhead.

4. Use the 5/16-18 x 1" bolt, washer, cable clamp, and lock nut supplied in the bag assemblyto secure the top of the autoclutch bracket to the saw head.

5. Connect the autoclutch link arm and turnbuckle to the clutch pivot plate using the previ-ously removed bolt and nut. The turnbuckles will be adjusted after the autoclutch isinstalled and operational.

FIG. 1-5

Hydro PumpBracket

5/16-18 x 1"Bolt

5/16" FlatWasher

Existing Nut

Existing Bolt

3/8-16 x 1" Bolt (3)

3/8" Lock Washer (3)

5/16-18 Self-LockingNut

Cable Clamp

AutoclutchAssembly

HD0208-18B

Autoclutch Installation AC99doc032519 1-6

Page 10: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationControl Component Installation1

1.3 Control Component Installation

Install the provided circuit breaker and toggle switch to the sawmill control box.

1. Remove the eight screws securing the front panel to the sawmill control box. Lift the panelout and flip around to access the back side (leave all wires attached).

See Figure 1-6.

2. Locate the hole for the autoclutch switch (labeled with on the front panel). Care-fully use a sharp razor knife to cut a hole in the lexan decal, using the hole in the back ofthe metal panel as a guide.

3. Be sure the hex nut on the toggle switch is threaded all the way down against the body ofthe switch. Install the toggle switch through the panel hole. Position the switch body sothe switch operates up and down. Secure the switch to the panel with the supplied nylonwasher and rubber boot.

FIG. 1-6

Removefront panel

Cut hole

Install toggleswitch

Secure switchwith nylon washerand boot

3H0569-2

1-7 AC99doc032519 Autoclutch Installation

Page 11: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationControl Component Installation 1

NOTE: Sawmills equipped with Caterpillar diesel engines(D34 & D51) already have the circuit breaker describedbelow installed. Skip to Section 1.4 Wiring Instructions.

4. Remove the eight screws securing the rear panel to the sawmill control box. Lift the panelout and set on top of the control box, leaving all wires attached.

See Figure 1-7.

5. Locate the 3/8" bolt and nut in the rear of the control box toward the right side. Removethe bolt and nut from the control box. Place the provided 30 amp circuit breaker inside thecontrol box and insert the breaker reset button through the hole in the rear of the controlbox. Secure the breaker to the control box with the boot provided.

6. Peel the back from the provided circuit breaker label and place the decal on the controlbox under the circuit breaker.

FIG. 1-7

Remove rearpanel

Remove bolt,washer, and nut

Install circuitbreaker

Secure breakerwith boot

3H0569-1

Autoclutch Installation AC99doc032519 1-8

Page 12: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationWiring Instructions1

1.4 Wiring Instructions

DANGER! The key switch should still be off, the keyremoved and the negative battery cable disconnected asstated at the beginning of this section. The incoming powersupply of electric-powered sawmills should be discon-nected and locked out. Failure to do so will result in seriousinjury or death.

IMPORTANT! Avoid pinch and pivot points, unnecessarywire bending and open spaces where the wire could getcaught by a log, etc. If you have any questions, callWood-Mizer customer service.

Refer to the appropriate wiring diagram while perform-ing the wiring steps below (See Section 5.3).

1. 1998 and newer model sawmills are pre-wired for the autoclutch option. Locate the har-ness of four wires (#28, 29, 31, & 32) extending from the top of the conduit connecting thecontrol box to the saw head.

NOTE: On sawmills equipped with Caterpillar dieselengines (D34 & D51), wire #31 is connected to the clutchsensor which operates the engine throttle. Remove the rub-ber tubing from this connection to add the autoclutch wireconnections.

2. Remove any wire ties, tape or cable clamps securing the harness in its storage location. Ifnecessary, install the provided expandable conduit around the four wires and route theassembly through the cable clamp you installed behind the autoclutch assembly. Con-tinue the cable to the autoclutch. NOTE: The laser option wire #25 may be bundled withthe autoclutch option wires. If so, separate wire #25 and return it to the storage location.

3. Pull back the harness conduit to expose the four wires. Connect the 12 gauge black wire(#32) to the ground terminal (GND) on the autoclutch mosfet module. Remove the nut onthe ground terminal and slide the wire ring terminal onto the stud. Replace the ground ter-minal nut. Be sure the ring terminal body does not contact any other surfaces. If yoursawmill was built prior to 6/21/99, you will need to replace the ring terminal on wire #32with the 1/4" terminal supplied so it will fit the mosfet module ground terminal.

1-9 AC99doc032519 Autoclutch Installation

Page 13: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationWiring Instructions 1

See Figure 1-8.

4. Use one of the supplied small wire ties to secure the two small black wires connecting thesensors to the mosfet module to wire #32. Leave enough slack in the small wires so theconnection to the mosfet module is not tight.

5. Connect the 12 gauge red wire (#31), the red end of the diode wire from the autoclutchmosfet module, the red wire from the capacitor assembly (after Rev. A.09) and the orangeautoclutch motor wire. Be sure to maintain the connection of the clutch sensor wire onD34 & D51 models. If your sawmill was built prior to 6/21/99, you will need to replace thering terminal on wire #31 with the #10 terminal supplied so it will fit the other wire termi-nals. Place the four (or five for D34/D51) wire terminals together and secure with the pro-vided #10-24 x 3/8" screw and lock nut. Slide the provided rubber cap over the terminalconnection and stretch the loop around the end of the cap to secure.

FIG. 1-8

Mosfet Module

SawmillWire #32

3H0775-2B

Wire Tie SensorWires to Wire#32

Autoclutch Installation AC99doc032519 1-10

Page 14: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationWiring Instructions1

See Figure 1-9.

6. Connect one of the 14 gauge red wires (#28) to the black (or red prior to 4/02) wire fromthe autoclutch engage sensor. These wires have quick connects which simply snaptogether. Connect the other 14 gauge red wire (#29) to the black (or red prior to 4/02) wirefrom the autoclutch disengage sensor in the same manner.

See Figure 1-10.

FIG. 1-9

FIG. 1-10

RedCapacitor Wire

OrangeMotor Wire

Red SawmillWire #31

#10-24 x 3/8"Screw

#10-24 Self-Locking Nut

Install rubber cap overconnection, stretch loopover end of cap tosecure

3H0774C

Clutch SensorWire (pre-connectedto wire #31 on D34/D51 only)

RedDiodeWire

EngageSensor

DisengageSensor

Sawmill Wire #28

SawmillWire #29

3H0775-1

1-11 AC99doc032519 Autoclutch Installation

Page 15: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationWiring Instructions 1

7. In the control box, locate the harness of four wires (#28, 29, 31, & 32). Remove any wireties, tape, or cable clamps securing the harness in its storage location. Pull back the har-ness conduit to expose the four wires. NOTE: Black wire #32 should be pre-installed tothe ground terminal stud in the bottom of the control box.

8. Connect the 14 gauge red wire (#28) to the bottom terminal of the autoclutch toggleswitch. Slide the wire terminal onto the switch terminal tab. Connect the other 14 gaugered wire (#29) to the top terminal of the autoclutch toggle switch in the same manner.

9. Connect the pre-installed red wire from the middle terminal of the autoclutch toggle switchto the Accessory circuit breaker. The Accessory circuit breaker is the second from the leftas you face the front of the control box. Remove the nut from the front circuit breaker ter-minal stud (closest to the front of the control box). Slide the wire ring terminal onto the cir-cuit breaker terminal stud and replace the nut. Be sure to maintain all other wireconnections on the circuit breaker terminal.

10. Connect the 12 gauge red wire (#31) to the bottom terminal of the 30 amp circuit breakeryou installed to the back wall of the control box. Slide the wire connector onto the circuitbreaker tab. NOTE: Wire #31 is already connected to the existing circuit breaker on D34& D51 models with Caterpillar diesel engines.

11. Connect the pre-installed red wire from the top terminal of the circuit breaker to theAccessory post on the key switch. Remove the ACC terminal nut, slide the wire ring termi-nal over the key switch terminal and replace the nut. Be sure to maintain all other wireconnections on the key switch terminal.

12. Use the supplied wire ties to secure all harnesses and/or wires to prevent interferencewith any moving components of the saw head or in the control box.

13. Replace the front and rear control box panels and screws. Reconnect the negative bat-tery cable and replace the battery box cover. Place the key in the key switch and turn tothe "ACC" position. Continue to the next section for autoclutch adjustment procedure.

Autoclutch Installation AC99doc032519 1-12

Page 16: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationTurnbuckle Adjustment1

1.5 Turnbuckle Adjustment

1. Raise the autoclutch toggle switch until the autoclutch motor quits cycling. The autoclutchshould pivot the engine/motor mount up, engaging the drive belt.

2. Check the drive belt tension (refer to your engine manual for proper drive belt tensionspecifications). If adjustment is needed, loosen the bottom lock nut on the autoclutchturnbuckle.

See Figure 1-11. Tighten the drive belt by adjusting the inner or outer rod link to lengthenthe turnbuckle. Loosen the drive belt by adjusting the inner or outer rod link to shorten theturnbuckle. Then, tighten the bottom lock nut to secure in place.

FIG. 1-11

Lock Nut

Inner Rod Link

Outer Rod Link

3H0505-3D

1-13 AC99doc032519 Autoclutch Installation

Page 17: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationTurnbuckle Adjustment 1

3. Place a straight edge between the upper and lower clutch pivot centers. Make sure themiddle pivot is aligned to the straight edge. If it is not, adjust the autoclutch link arm.

To adjust, turn the autoclutch link arm to adjust the rod end in or out as required andrepeat Step 3. Prior to Rev. A.12 Only: Disassembly of one end of the autoclutch linkarm is required to adjust the arm.

See Figure 1-12.

4. Lower the autoclutch toggle switch until the autoclutch motor quits cycling. The autoclutchshould pivot the engine/motor mount down, disengaging the drive belt.

5. With the drive belt disengaged, recheck the autoclutch turnbuckle. Measure the distancebetween the outer rod link the inner rod link (outer rod link and spacer collar for Kubota,Caterpillar, Yanmar diesel or G35 (G38) Kohler gas sawmills). Adjust the brake strap asneeded (refer to your operator’s manual for specific adjustment procedures). If the dis-tance is less than 1/16", tighten the brake strap. If the distance is more than 1/4", loosenthe brake strap.

FIG. 1-12

1/16”

3H0505E

1/16”

AutoclutchLink Arm

Upper Pivot

Middle Pivot

See Detail

LowerPivot

StraightEdge

Spacer Collar used with Kubota, Caterpillar, Yanmar

diesel and G35 (G38) Kohlergas sawmill only

DETAIL

Autoclutch Installation AC99doc032519 1-14

Page 18: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationGuard Installation1

1.6 Guard Installation

1. If not already installed, install the front and rear Autoclutch guards:

See Figure 1-13. Super/Standard Sawmill: Use the supplied 1/4-20 x 1/2" bolts andsplit lock washers to secure the front guard in place. Secure the back guard to the frontguard from underneath using the supplied 1/4-20 x 3/4" bolt.

FIG. 1-13

Front Guard

Rear Guard

1/4-20 x 3/4" Hexw/Conical WasherHead Bolt

1/4" Lock Washer (2)

3H0773-5

1/4-20 x 1/2"Hex Head Bolt (2)

1-15 ACdoc032519 Autoclutch Installation

Page 19: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationGuard Installation 1

See Figure 1-14. Hydro Sawmill: Use the supplied 1/4-20 x 1/2" bolts and split lockwashers to secure the front guard in place. Secure the back guard to the front guard fromunderneath using the supplied 1/4-20 x 3/4" bolt. Secure the back guard to the hydropump bracket using the two 1/4-20 x 3/4" carriage head bolts, lock washers and lock nutsprovided.

FIG. 1-14

Front Guard

Rear Guard

1/4-20 x 3/4" Hexw/Conical WasherHead Bolt

1/4-20 x 3/4"Carriage Head Bolt (2)

1/4" Lock Washer (2)

1/4-20 Hex NylonLock Nut (2)

1/4-20 x 1/2"Hex Head Bolt (2)

1/4" Lock Washer (2)

HD0208-19

Autoclutch Installation ACdoc032519 1-16

Page 20: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationGuard Installation1

2. Replace all saw head covers. Use the provided lower belt guard assembly to replace theoriginal lower guard. Assemble the lower belt guard to the mount with the 1/4-20 x 1/2"hex head bolts and flat washers provided.

CAUTION! When replacing or installing guards, be carefulnot to pinch any wiring. Damage to the wiring and/or electri-cal components may result.

3. Install the guard assembly to the sawmill using six 1/4-20 x 3/4" hex head bolts with coni-cal washers.

4. If your sawmill is not equipped with a board return mechanism mounted to the saw head,install the provided auxiliary guard plate as shown.

See Figure 1-15.

FIG. 1-15 AUTOCLUTCH REV. A.11+

1/4-20 x 3/4"Hex head bolt

w/conical washer (6)

1/4-20 x 1/2"Hex head bolt (2)

1/4" Flat washer (2)

Lower beltguard

Guard mountplate

Auxiliary plate (for use withNon-Super sawmills not equippedwith board return mechanism)

3H0991

1-17 ACdoc032519 Autoclutch Installation

Page 21: Option Manual: Solid-State Autoclutch (Master)

Autoclutch InstallationGuard Installation 1

FIG. 1-15 AUTOCLUTCH REV. A.00 - A.10

Lower beltguard

Guard mountplate

Auxiliary plate (for use withNon-Super sawmills not equippedwith board return mechanism)

1/4-20 x 1/2"Hex head bolt (2)

1/4-20 x 3/4"Hex head bolt

w/conical washer (6)

1/4" Flat washer (2)

3H0609-2B

Autoclutch Installation ACdoc032519 1-18

Page 22: Option Manual: Solid-State Autoclutch (Master)

Operation2

2-1 AC99doc032519 Operation

SECTION 2 OPERATION

See Figure 2-1. All sawmill controls operate exactly as described in your sawmill opera-tor’s manual except the clutch/brake. Instead of pulling a handle to engage the blade,push the toggle switch on the control panel up. Hold the switch up until the clutch motorstops completely. The autoclutch mechanism will disengage the brake, rev the motor tofull throttle, and start the blade spinning.

DANGER! Keep all persons out of the path of movingequipment and logs when operating sawmill or loading andturning logs. Failure to do so will result in serious injury.

To stop the blade and engage the blade brake, push the toggle switch down. This will alsoreturn the engine to idle.

NOTE: Be sure the toggle switch stays in the up or down position. The boot on the switchmay spring the switch back to neutral. You may need to hold the switch in position untilthe remote clutch motor completes its cycle.

FIG. 2-1

3H0362

Page 23: Option Manual: Solid-State Autoclutch (Master)

MaintenanceAutoclutch Belt

Maintenance AC99doc032519 3-1

3

SECTION 3 MAINTENANCE

DANGER! On electric mills, hazardous voltage inside thedisconnect box, starter box, and at the electric motor cancause shock, burns, or death. Disconnect and lock outpower supply before performing autoclutch installation! Fol-low all applicable electrical codes.

DANGER! Make sure all electrical installation, serviceand/or maintenance work is performed by a qualified elec-trician and is in accordance with applicable electrical codes.Failure to do so will result in serious injury or death.

DANGER! Before performing any service to this equip-ment, turn the key to the OFF position, remove the key, anddisconnect the battery ground terminal. Failure to do so willresult in serious injury or death.

3.1 Autoclutch Belt

See Figure 3-1. Tighten the clutch belt as necessary to prevent slippage.

Remove the three cover bolts and washers and remove the cover. Loosen the clutchmotor mounting bolts and slide the motor up to tighten the belt.

Inspect the belt for wear or cracks and replace as necessary.

FIG. 3-1

Loosen motormount nuts

Adjust motor up totighten belt

Remote clutch belt

3H0501

Page 24: Option Manual: Solid-State Autoclutch (Master)

MaintenanceLubrication

3-2 AC99doc032519 Maintenance

3.2 Lubrication

See Figure 3-2. Rev. A.00 - A.07 Only: Check the clutch gear box oil level. Remove thelevel plug at the rear of the gear box. The oil level should be right at the plug hole.

Drain and refill the gearbox after the first 100 hours of sawmill operation. Use a syntheticgear oil such as Mobil SHC 634. Repeat every 5000 hours or once a year, whichevercomes first.

Prior to Rev. A.12 Only: Lubricate the autoclutch linkage every 100 hours of operation.Apply a NLGI No. 2 grade lithium grease to the fitting at the end of the clutch linkage con-nected to the gear box.

FIG. 3-2

Level CheckPort

DrainPort

3H0502

Clutch LinkageGrease Fitting

Page 25: Option Manual: Solid-State Autoclutch (Master)

MaintenanceDrive Belt Adjustment 3

E

G )

DD

)

DDG

)

-1

3.3 Drive Belt Adjustment

WARNING! Do not for any reason adjust the engine drivebelts or belt support bracket with the engine running. Doingso may result in serious injury.

See Table 3-1. See the table below for drive belt tension specifications for your modelsawmill. Measure the belt tension with a gauge. NOTE: Wood-Mizer offers a belt tensiongauge (Part No. 016309) that will let you accurately measure the belt tension.

1. Remove the two belt covers located underneath the engine.

2. Loosen the jam nut at the bottom of the turnbuckle. Turn the hex on the inner link rodclockwise (as viewed from the bottom) to tighten the belt, counterclockwise to loosen thebelt. Once you reach the maximum adjustment using the bottom jam nut/inner link rod,adjust the linkage by loosening the top jam nut and turning the turnbuckle clockwise asviewed from the top.

New Belt Installation/New Sawmill Operation Subsequent Adjustment

ngine/Motor

DeflectionInches (mm)

Installation Force

lbs. (kg)

Check After First

Acceptable Force

lbs. (kg)

Then Check Every

DeflectionInches (mm)

Installation Force

lbs. (kg)

24/G25/G28

7/16” (11mm) 14 lbs. (6.35kg) 20 hrs 14 lbs. (6.35kg) 50 hrs 7/16” (11mm) 14 lbs. (6.35kg

33/D34/35/D36

7/16” (11mm) 18 lbs. (8.16kg) 5 hrs 18 lbs. (8.16kg) 50 hrs 7/16” (11mm) 18 lbs. (8.16kg

42/D47/51/E25/35/G36/G38

7/16” (11mm) 18 lbs. (8.16kg) 5 hrs 18 lbs. (8.16kg) 50 hrs 7/16” (11mm) 18 lbs. (8.16kg

TABLE 3

50

Maintenance AC99doc032519 3-3

Page 26: Option Manual: Solid-State Autoclutch (Master)

MaintenanceDrive Belt Adjustment3

See Figure 3-3.

3. Gas/Diesel Engines Only: After tensioning the drive belt, check throttle cable tensionand adjust if necessary. The throttle cable should be tensioned just enough so that theengine revs as soon as the autoclutch is engaged. The throttle linkage should NOT affectengine RPM while the autoclutch handle is disengaged. NOTE: A properly adjusted throt-tle will extend the cable spring 1/4" to 3/8" (6.4 - 9.5 mm) when running and have a slightamount of slack in the cable when idling. Always be sure to check the drive belt supportafter adjusting drive belt tension.

Periodically check all belts for wear. Replace any damaged or worn belts as needed.

Adjust the drive belt support as needed.

The drive belt support is designed to extend belt life. The bracket should be adjusted toNOT touch the drive belt when the clutch handle is engaged (down position), AND to holdthe drive belt away from the engine pulley when the clutch handle is disengaged (up posi-tion).

1. Make sure the motor is not running. Loosen the adjustment bolts.

FIG. 3-3

3H0505-3E After 9/15

Belt TensionGauge

Turn inner linkrod clockwise totighten drive belt

Loosen bottomjam nut

AR

AR

3-4 AC99doc032519 Maintenance

Page 27: Option Manual: Solid-State Autoclutch (Master)

MaintenanceDrive Belt Adjustment 3

2. Position the bracket so that the prong is close to, but does not touch, the drive belt withthe clutch handle engaged. This is approximately 1/8-1/16” (3-1.5mm).

3. Retighten the adjustment bolts 25-27 pound feet (34-37 newton meters).

See Figure 3-4.

FIG. 3-4

3H0392Loosenbolts (2)

Slide brackettowarddrive belt

Maintenance AC99doc032519 3-5

Page 28: Option Manual: Solid-State Autoclutch (Master)

MaintenanceAutoclutch Linkage3

3.4 Autoclutch Linkage

After every drive belt or brake strap adjustment, check the autoclutch linkage.

1. Remove the blade from the sawmill.

2. Remove the inside belt guard and push the autoclutch toggle switch up to engage thedrive belts.

3-6 AC99doc032519 Maintenance

Page 29: Option Manual: Solid-State Autoclutch (Master)

MaintenanceAutoclutch Linkage 3

3. Place a straight edge between the upper and lower clutch pivot centers. Make sure themiddle pivot is aligned to the straight edge. If it is not, adjust the autoclutch link arm.

To adjust, turn the autoclutch link arm to adjust the rod end in or out as required andrepeat Step 3. Prior to Rev. A.12 Only: Disassembly of one end of the autoclutch linkarm is required to adjust the arm.

See Figure 3-5.

4. Lower the autoclutch toggle switch until the autoclutch motor quits cycling. The autoclutchshould pivot the engine/motor mount down, disengaging the drive belt.

5. With the drive belt disengaged, recheck the autoclutch turnbuckle. Measure the distancebetween the outer rod link the inner rod link (outer rod link and spacer collar for Kubota,Caterpillar or Yanmar diesel sawmills). Make sure the distance is not less than 1/16" (itcan vary for different sawmills).

FIG. 3-5

1/16”

3H0505E

1/16”

AutoclutchLink Arm

Upper Pivot

Middle Pivot

See Detail

LowerPivot

StraightEdge

Spacer Collar used with Kubota, Caterpillar, Yanmar

diesel and G35 (G38) Kohlergas sawmill only

DETAIL

Maintenance AC99doc032519 3-7

Page 30: Option Manual: Solid-State Autoclutch (Master)

MaintenanceTroubleshooting3

3-8 AC99doc032519 Maintenance

3.5 Troubleshooting

Problem Cause Solution

Autoclutch will not stop; continues to engage and disengage

Bad mosfet module Use a diode meter to check diode wire assembly for proper operation. Replace diode and/or mosfet module as neces-sary.

Bad sensor Check sensor with ohm meter. Pass a piece of ferrous metal across sensor and check that the sensor opens. Replace sensor as necessary.

Metal debris buildup causing sensor to open

Clear metal debris from sensors.

Autoclutch will not engage or disengage

15Amp or 30Amp breaker tripped; 15Amp ACC Breaker (CB4) tripped

Check and reset as needed

Bad sensor Check sensor with Ohm meter. Pass a piece of ferrous metal across sensor and check that the sensor opens. Replace sensor as necessary.

Metal debris buildup causing sensor to open

Clear metal debris from sensors.

Bad Autoclutch motor, motor brushes or armature

Disconnect both motor leads from circuit. Use an ohm meter to check continuity between the motor leads. If no continuity, inspect brushes, brush springs and armature. Rebuild or replace motor as necessary.

Motor overheating Drive belts are too tight. Check belt ten-sion and adjust properly.

Gearbox binding Check gearbox oil. Refill or replace as necessary.

Damaged switch Replace switch

Autoclutch will engage or disengage only (won’t do both)

Bad sensor Check sensor with ohm meter. Pass a piece of ferrous metal across sensor and check that the sensor opens. Replace sensor as necessary.

Metal debris buildup causing sensor to open

Clear metal debris from sensors.

Page 31: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard) 4

SECTION 4 REPLACEMENT PARTS

4.1 Autoclutch Assembly (Super/Standard)Rev. A.08+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

CLUTCH ASSEMBLY, AUTOMATIC 024620 1

1 Mount Weldment, Autoclutch Gearbox 016216 1

2 Sheave, 1.42 x .32 015074 1

3 Belt, 3L150 015076 1 1

4 Sheave, 0K30 x 1/2 015075 1

Gearbox Assembly, Autoclutch 036786 1

5 Gearbox, 61:1 512 Reducer 036764 1

6 Mount Weldment, Autoclutch Gearbox 036807 2

7 Washer, 1/4” SAE Flat F05011-11 8

8 Washer, 1/4” Split Lock F05011-14 4

9 Bolt, M6 x 12 Full Thread Grade 8.8 Hex Head F05005-99 4

10 Bolt, M6 x 1 x 16mm Hex Head F05004-219 4

11 Plate, Sensor Mount 036785 1

12 Key, 3/16” Sq. x 3/4” Long S03060 1

13 Key, 1/8” Sq. x 3/4” Long 036803 1

14 Bolt, M6 x 12 Hex Head Full Thread Grade 8 F05005-99 2 4

15 Sensor Assembly, Proximity Magnetic 024627 2

16 Nut, M6-1.0 Hex Nylon Lock F05010-200 2 4

1

4

3

2

514

6

7

18

19

10

21

23

22

2420

11

15

1516

17

25

26

27

28

29

3031

34

35

36

37

38

35

34

41

42

39 40

43

44

45

46

47

48

49

3H0894G

8

12

13

20

33

9

7

32

Replacement Parts AC99doc032519 4-1

Page 32: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard)4

17 Washer, 1/4” Split Lock F05011-14 4

18 Bolt, 1/4-20 x 3/4” Hex Head Grade 5 F05005-123 4

19 Motor Assembly, Autoclutch Replacement 016021 1

Brush Kit, Autoclutch Leeson Motor External 034002 1

20 Washer, #10 Split Lock F05011-20 4

21 Nut, #10-32 Hex F05010-27 2

22 Washer, #10 SAE Flat F05011-18 2

Module Kit, Autoclutch Upgrade 052791 3 1

23 Module Assembly, Mosfet 4X Autoclutch 024618 3 1

Capacitor Assembly, 1000uF with 1/4” Ring Terminals 024163 3 1

Diode Assembly, Autoclutch Gate 061052 1

Tie Wrap, 3/16” x 6” Black UV F05089-3 1

Instruction Sheet, Autoclutch Mosfet Installation 052791-1260 1

24 Screw, 10-24 x 1/2” Unslotted Hex Head Stainless Steel Machine F05004-27 2

25 Bolt, 5/16-24 x 1 1/4” Hex Head F05006-21 1

26 Cam, Auto Clutch 016323 1

27 Rod End, 7/16-20 Left-Hand Male P11578 4 1

28 Screw, 7/16-20 x 1” Hex Head Grade 5 F05007-151 1

29 Rod, Clutch Engagement 006622 4 1

30 Nut, 7/16-20 Jam F05010-38 1

31 Rod End, 7/16-20 Right-Hand Male P11579 1

32 Screw, 1/4-28 x 1/4” Cup Point Socket Set F05005-105 1

33 Nut, 1/4-20 Self Locking F05010-9 1

Cap, Rubber Wire 036644 1

34 ROD END, 7/16-20 RIGHT-HAND MALE P11579 2

35 NUT, 7/16-20 HEX JAM F05010-38 2

ROD KIT, AUTOCLUTCH INNER/OUTER LINK 016325 1

36 Rod, Autoclutch Inner Link 015070 1

37 Collar, 5/8” ID Lock P05035 5 1

38 Rod, Autoclutch Outer Link 015071 1

39 BOLT, 3/8-16 X 3/4” SOCKET HEAD F05005-104 3

40 WASHER, 3/8” SPLIT F05011-4 3

41 BOLT, 1/4-20 X 3/4” HEX HEAD W/CONICAL WASHER F05005-134 1

42 GUARD, AUTOCLUTCH BACK 016232 1

43 NUT, 5/16-18 SELF-LOCKING HEX F05010-20 1

44 CLAMP, 1/2” COATED EMT P07584 1

45 WASHER, 5/16” SAE FLAT F05011-17 1

46 BOLT, 5/16-18 X 1” HEX HEAD F05006-1 1

47 GUARD WELDMENT, AUTOCLUTCH 015735 1

48 WASHER, 1/4” SPLIT LOCK F05011-14 2

49 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 2

1 Replaces 3L140 Belt 016219 originally supplied prior to Rev. A.10 (belt too short).

4-2 AC99doc032519 Replacement Parts

Page 33: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard) 4

2 1/4” sensor mounting bolts F05005-15 and nuts F05010-9 replaced with M6 bolts F05005-99 and nuts F05010-200 (9/09). Using M6hardware eliminates need to redrill sensor mounting holes for 1/4” hardware. New hardware can be used to service all previous as-semblies.

3 Use Mosfet Module Upgrade Kit 052791 to replace original Mosfet Module 024618. Upgrade includes Capacitor Assembly 024163and Mosfet Assembly with added diode supplied Rev. A.09 and later. This upgrade protects against inductive voltage spikes.

4 Engagement Rod 015062 and Right-Hand Rod End 015254 replaced with Rod 006622 and Left-Hand Rod End P11578 to enableadjustment of engagement rod without disassembling the rod (Rev. A.12).

5 Collar is used as spacer to provide increased range of adjustment on Kubota, Caterpillar & Yanmar diesel and G38 sawmills ONLY.

Replacement Parts AC99doc032519 4-3

Page 34: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Hydro)4

4.2 Autoclutch Assembly (Hydro)

Rev. A.10+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

CLUTCH ASSEMBLY, AUTOMATIC 024620 1

1 Mount Weldment, Autoclutch Gearbox 016216 1

2 Sheave, 1.42 x .32 015074 1

3 Belt, 3L150 015076 1

4 Sheave, 0K30 x 1/2 015075 1

Gearbox Assembly, Autoclutch 036786 1

5 Gearbox, 61:1 512 Reducer 036764 1

6 Mount Weldment, Autoclutch Gearbox 036807 2

7 Washer, 1/4” SAE Flat F05011-11 8

8 Washer, 1/4” Split Lock F05011-14 4

9 Bolt, M6 x 12 Full Thread Grade 8.8 Hex Head F05005-99 4

10 Bolt, M6 x 1 x 16mm Hex Head F05004-219 4

11 Plate, Sensor Mount 036785 1

12 Key, 3/16” Sq. x 3/4” Long S03060 1

13 Key, 1/8” Sq. x 3/4” Long 036803 1

14 Bolt, M6 x 12 Hex Head Full Thread Grade 8 F05005-99 1 4

15 Sensor Assembly, Proximity Magnetic 024627 2

16 Nut, M6-1.0 Hex Nylon Lock F05010-200 2 4

17 Washer, 1/4” Split Lock F05011-14 4

1

4

32

514 6

7

18

19

10

21

23

22

2420

11

15

1516

17

25

26

27

28

29

3031

34

35

36

37

38

35

34

41

42

39 40

43

44

45

46

47

48

49

HD0212D

8

12

13

20

33

9

7

4750

51

32

4-4 AC99doc032519 Replacement Parts

Page 35: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Hydro) 4

18 Bolt, 1/4-20 x 3/4” Hex Head Grade 5 F05005-123 4

19 Motor Assembly, Autoclutch Replacement 016021 1

Brush Kit, Autoclutch Leeson Motor External 034002 1

20 Washer, #10 Split Lock F05011-20 4

21 Nut, #10-32 Hex F05010-27 2

22 Washer, #10 SAE Flat F05011-18 2

Module Kit, Autoclutch Upgrade 052791 1

23 Module Assembly, Mosfet 4X Autoclutch 024618 1

Capacitor Assembly, 1000uF with 1/4” Ring Terminals 024163 1

Diode Assembly, Autoclutch Gate 061052 1

Tie Wrap, 3/16” x 6” Black UV F05089-3 1

Instruction Sheet, Autoclutch Mosfet Installation 052791-1260 1

24 Screw, 10-24 x 1/2” Unslotted Hex Head Stainless Steel Machine F05004-27 2

25 Bolt, 5/16-24 x 1 1/4” Hex Head F05006-21 1

26 Cam, Auto Clutch 016323 1

27 Rod End, 7/16-20 Left-Hand Male P11578 2 1

28 Screw, 7/16-20 x 1” Hex Head Grade 5 F05007-151 1

29 Rod, Clutch Engagement 006622 2 1

30 Nut, 7/16-20 Jam F05010-38 1

31 Rod End, 7/16-20 RH Male P11579 1

Cap, Rubber Wire 036644 1

32 Screw, 1/4-28 x 1/4” Socket Head Cup Point Set F05005-105 1

33 Nut, 1/4-20 Self Locking F05010-9 1

34 ROD END, 7/16-20 RIGHT-HAND MALE P11579 2

35 NUT, 7/16-20 HEX JAM F05010-38 2

ROD KIT, AUTOCLUTCH INNER/OUTER LINK 016325 1

36 Rod, Autoclutch Inner Link 015070 1

37 Collar, 5/8” ID Lock P05035 1

38 Rod, Autoclutch Outer Link 015071 1

39 BOLT, 3/8-16 X 3/4” HEX HEAD GRADE 8 F05007-87 3

40 WASHER, 3/8” SPLIT F05011-4 3

41 BOLT, 1/4-20 X 3/4” HEX HEAD W/CONICAL WASHER F05005-134 1

42 GUARD, AUTOCLUTCH BACK (HYDRO) 003989 1

43 NUT, 5/16-18 SELF-LOCKING HEX F05010-20 1

44 CLAMP, 1/2” COATED EMT P07584 1

45 WASHER, 5/16” SAE FLAT F05011-17 1

46 BOLT, 5/16-18 X 1” HEX HEAD F05006-1 1

47 GUARD WELDMENT, AUTOCLUTCH (HYDRO) 003988 1

48 WASHER, 1/4” SPLIT LOCK F05011-14 4

49 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 2

50 BOLT, 1/4-20 X 3/4” CARRIAGE HEAD F05005-113 2

51 NUT, 1/4-20 HEX NYLON LOCK F05010-69 2

Replacement Parts AC99doc032519 4-5

Page 36: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Hydro)4

1 1/4” sensor mounting bolts F05005-15 and nuts F05010-9 replaced with M6 bolts F05005-99 and nuts F05010-200 (9/09). Using M6hardware eliminates need to redrill sensor mounting holes for 1/4” hardware. New hardware can be used to service all previous as-semblies.

2 Engagement Rod 015062 and Right-Hand Rod End 015254 replaced with Rod 006622 and Left-Hand Rod End P11578 to enableadjustment of engagement rod without disassembling the rod (Rev. A.12).

4-6 AC99doc032519 Replacement Parts

Page 37: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard) 4

4.3 Autoclutch Assembly (Super/Standard)

Rev. A.00 - A.07

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

CLUTCH ASSEMBLY, AUTOMATIC 024620 1 1

1 Mount Weldment, Autoclutch Gearbox 016216 1

2 Sheave, 1.42 x .32 015074 1

3 Belt, 3L140 016219 1

4 Sheave, 0K30 x 1/2 015075 1

5 Gearbox, 60:1 I034 015067 2 1

6 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 8

7 Washer, 1/4” Split Lock F05011-14 4

8 Motor Assembly, Autoclutch Replacement 016021 3 1

Brush Kit, Autoclutch Leeson Motor External 034002 4 1

Brush Kit, Autoclutch Owosso Motor External A12198 4 1

9 Washer, #10 Split Lock F05011-20 2

10 Nut, #10-32 Hex F05010-27 2

11 Washer, #10 SAE Flat F05011-18 5 2

Module Kit, Autoclutch Upgrade 052791 6 1

12 Module Assembly, Mosfet 4X Autoclutch 024618 6 1

1

4

32

56

7

6

8

9

10

12

11

139

2014

1415

16

1718

19

21

22

23

2425

26

27

28

29

30

27

26

33

34

31 32

35

36

37

38

39

40

41

40

41

3H0872D

Replacement Parts AC99doc032519 4-7

Page 38: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard)4

Capacitor Assembly, 1000uF with 1/4” Ring Terminals 024163 6 1

Diode Assembly, Autoclutch Gate 061052 1

Tie Wrap, 3/16” x 6” Black UV F05089-3 1

Instruction Sheet, Autoclutch Mosfet Installation 052791-1260 1

13 Screw, 10-24 x 1/2” Unslotted Hex Head Stainless Steel Machine F05004-27 2

14 Sensor Assembly, Proximity Magnetic 024627 2

15 Nut, 1/4-20 Self Locking F05010-9 1 4

16 Washer, 1/4” SAE Flat F05011-11 4

17 Bolt, 1/4-20 x 3/4” Full Thread Hex Head Cap F05005-1 1 4

18 Bolt, 5/16-24 x 1 1/4” Hex Head F05006-21 1

Cam Kit, Autoclutch Retro w/Bracket 046567 7 1

19 Cam, Auto Clutch 016323 1

20 Plate, Sensor Mounting 016324 1

21 Rod End, R/H w/Grease Zerk 015254 1 1

22 Screw, 7/16-20 x 1” Hex Head Grade 5 F05007-151 8 1

23 Rod, Clutch Engagement 015062 1 1

24 Nut, 7/16-20 Jam F05010-38 1

25 Rod End, 7/16-20 RH Male P11579 1

26 ROD END, 7/16-20 RIGHT-HAND MALE P11579 2

27 NUT, 7/16-20 HEX JAM F05010-38 2

ROD KIT, AUTOCLUTCH INNER/OUTER LINK 016325 1

28 Rod, Autoclutch Inner Link 015070 1

29 Collar, 5/8” ID Lock P05035 9 1

30 Rod, Autoclutch Outer Link 015071 1

31 BOLT, 3/8-16 X 3/4” SOCKET HEAD F05005-104 3

32 WASHER, 3/8” SPLIT F05011-4 3

33 BOLT, 1/4-20 X 3/4” HEX HEAD W/CONICAL WASHER F05005-134 1

34 GUARD, AUTOCLUTCH BACK 016232 1

35 NUT, 5/16-18 SELF-LOCKING HEX F05010-20 1

36 CLAMP, 1/2” COATED EMT P07584 1

37 WASHER, 5/16” SAE FLAT F05011-17 1

38 BOLT, 5/16-18 X 1” HEX HEAD F05006-1 1

39 GUARD WELDMENT, AUTOCLUTCH 015735 1

40 WASHER, 1/4” SPLIT LOCK F05011-14 10 2

41 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 10 2

1 Autoclutch Assembly 024620 modified 7/08 with new engagment rod and rod end to enable adjustment of engagement rod withoutdisassembling rod (See Section 4.1). 1/4” sensor mounting bolts F05005-1 and nuts F05010-9 replaced with M6 bolts F05005-99and nuts F05010-200 (9/09). Using M6 hardware eliminates need to redrill sensor mounting holes for 1/4” hardware. New hardwarecan be used to service all previous assemblies.

2 Gearbox 015067 (square) replaced with Gearbox Assembly 036786 for improved durability (Rev. A.08).3 Motor kit revised 10/01. Leeson motor 016706 replaces Leeson motor 034001 (12/00) and Owosso motor P12093 originally supplied.4 Use 034002 Brush Kit for Leeson motors supplied after 12/00 (Rev. A.04). Use A12198 Brush Kit for Owosso motor originally sup-

plied prior to Rev. A.04.5 Flat washers added Rev. A.06 to make adjustment of motor belt easier.

4-8 AC99doc032519 Replacement Parts

Page 39: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Assembly (Super/Standard) 4

6 Use Mosfet Module Upgrade Kit 052791 to replace original Mosfet Module 024618. Upgrade includes Capacitor Assembly 024163and Mosfet Assembly with added diode supplied 5/06 and later. This upgrade protects against inductive voltage spikes.

7 Bracket revised to increase sensor adjustment. Cam revised to accomodate new bracket. Use kit 046567 to replace either part.8 Hex head bolt F05007-151 actually used in assembly - not socket head bolt F05007-117.9 Lock collar added Rev. A.02. Collar is used as spacer to provide increased range of adjustment on Kubota, Caterpillar & Yanmar

diesel and G38 sawmills ONLY.10 Bottom slot in guard, bolt and washer removed (Rev. A.07).

Replacement Parts AC99doc032519 4-9

Page 40: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsAutoclutch Control Parts4

4-10 AC99doc032519 Replacement Parts

4.4 Autoclutch Control Parts

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 BREAKER, 30A MANUAL RESET PANEL MOUNT 024246 1

2 BOOT, CIRCUIT BREAKER 021253 1

3 SWITCH, ON/ON TOGGLE SPDT 051346 1

1 051346 On/On Toggle Switch replaces 015665 On/Off/On Toggle Switch supplied before 8/03. Center OFF position not required for Autoclutch operation.

1

4 WASHER, 1/2” ID X 3/4” OD X 1/16” THICK NYLON P05251-1 1

5 BOOT, TOGGLE SWITCH P02575 1

1

2

3

45

3H0574

Page 41: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsBelt Guards 4

4.5 Belt Guards

Rev. A.11+

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

1 GUARD WELDMENT, AUTOMATIC CLUTCH 006026 1

2 MOUNT WELDMENT, CLUTCH GUARD 006025 1

3 WASHER, 1/4” SAE FLAT F05011-11 2

4 BOLT, 1/4-20 X 1/2” HEX HEAD F05005-15 2

5 PLATE, LOWER BELT AUXILIARY GUARD 016089 1

1 Auxiliary plate required for Non-Super models without board return mechanism.

1

6 BOLT, 1/4-20 X 3/4” HEX HEAD WITH CONICAL WASHER F05005-134 8

7 PLATE, LT40 BELT GUARD COVER 074752 2

2 Added to cover access opening cut in guard weldment to check belt tension (9/15).

1

3H0991-1B

1

2

3

5

6

4

6

6

7

6

Replacement Parts AC99doc032519 4-11

Page 42: Option Manual: Solid-State Autoclutch (Master)

Replacement PartsBelt Guards4

4.6 Belt Guards

Rev. A.00 - A.10

REF DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY.

GUARD ASSEMBLY, AUTOCLUTCH LEVER 015248 1

1 Guard assembly no longer available. Use component parts to service or upgrade to current guards (See Section 4.5).

1

1 Guard Weldment, Automatic Clutch 015656 1

2 Mount Weldment, Clutch Guard 015678 1

3 Washer, 1/4” SAE Flat F05011-11 2

4 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 2

5 PLATE, LOWER BELT AUXILIARY GUARD 016089 2

2 Auxiliary plate required for Non-Super models without board return mechanism.

1

6 BOLT, 1/4-20 X 3/4” HEX HEAD WITH CONICAL WASHER F05005-134 6

1

2

3

4

5

6

6

66

6

3H0609-1B

4-12 AC99doc032519 Replacement Parts

Page 43: Option Manual: Solid-State Autoclutch (Master)

Electrical InformationElectrical Components

Electrical Information AC99doc032519 5-1

5

SECTION 5 ELECTRICAL INFORMATION

5.1 Electrical Components

Component Manufacturer Part No.

Manufacturer Wood-Mizer Part No.

Description

C1 024163 Wood-Mizer 024163 1

1 Capacitor Assembly 024163 added and Mosfet Module 024168 modified to protect against inductive voltage spikes (Rev A.09). Mos-fet Upgrade Kit 052791 includes upgraded Mosfet Module and Capacitor Assembly 024163.

Capacitor Assembly, 1000uF with 1/4” Ring Terminals

CB9 1600-037-030-009 Mech. Prod. 024246 Breaker, 30A Manual Reset Panel Mount

D6 024629 Wood-Mizer 024629 Diode Assy, Autoclutch

M5 S.I. 2917-A Leeson 2

2 Replaces Owosso motor #PV-28147Q originally supplied prior to Rev. A.04 (12/00).

016021 Motor, 12V 1/3HP External Brush

MOD1 052791 Wood-Mizer 052791 1 Module Assembly, Autoclutch Mosfet Upgrade

S5 CH-55015 Indy Wire 051346 3

3 051346 On/On Toggle Switch replaces 015665 On/Off/On Toggle Switch supplied before 8/03. Center OFF position not required for Autoclutch operation.

Switch, On/On Toggle SPDT

S6, S7 024627 Wood-Mizer 024627 Sensor Assembly, Proximity Magnetic

WA1 061052 Wood-Mizer 061052 Wire Assembly, Autoclutch Mosfet Gate Diode

Page 44: Option Manual: Solid-State Autoclutch (Master)

5-2 Electrical Information

5.2

IAGRAM (NON-SUPER SAWMILL).

1UTCHODULE

Electrical Symbol Diagrams

AC99doc032519

Electrical Symbol Diagrams

FIG. 5-1 AUTOCLUTCH SYMBOL D

ACC

IGN

ST

12 VOLT BATTERY

KEY SWITCH

F3

BAT

ACC+IGN

IGN+ST

ST

150A

15A

3H0776

MOD

M5

D6S5S6

S7 AUTO CLMOSFET M

AUTO CLUTCHSWITCH

ENGAGESENSOR

DISENGAGESENSOR

AUTO CLUTCHMOTORCB9

30A

Page 45: Option Manual: Solid-State Autoclutch (Master)

Ele 5-3

YMBOL DIAGRAM (SUPER SAWMILL).

1UTCHODULE

Electrical Symbol Diagrams

ctrical Information AC99doc032519

FIG. 5-1 AUTOCLUTCH S

ACC

IGN

ST

12 VOLT BATTERY

KEY SWITCH

F3

BAT

ACC+IGN

IGN+ST

ST

150A

15A

SOL1ACCESSORYSOLENOID

D1

4.3

3H0777

MOD

M5

D6S5S6

S7 AUTO CLMOSFET M

AUTO CLUTCHSWITCH

ENGAGESENSOR

DISENGAGESENSOR

AUTO CLUTCHMOTORCB9

30A

Page 46: Option Manual: Solid-State Autoclutch (Master)

5-4 Electrical Information

5.3

IAGRAM (NON-SUPER SAWMILL).

Electrical Wiring Diagrams (Non-Remote Sawmill Only)

AC99doc032519

Electrical Wiring Diagrams (Non-Remote Sawmill Only)

FIG. 5-2 AUTOCLUTCH WIRING D

Page 47: Option Manual: Solid-State Autoclutch (Master)

Ele 5-5

NG DIAGRAM (SUPER SAWMILL).

12 A

WG

Bla

ck

32

12 A

WG

Red

31

Auto ClutchMOSFET Module

Auto ClutchMotor

DisengageEngageSensor Sensor

MOD 1

M5

S6 S7

To Clutch Sensor(D51/D62 Only)

D6

MTRGND

C1

WA1

Electrical Wiring Diagrams (Non-Remote Sawmill Only)

ctrical Information AC99doc032519

FIG. 5-3 AUTOCLUTCH WIRI

1

3

150

Battery

Fuse Box

6 AW

G R

ed

6 A

WG

Bla

ck

1

+-

BAT

ACC IGNST

DBKR GNDWTROILALTGPRIGNACC

Blade Guide

Board ReturnHour Meter

Key

15A

14 A

WG

Red

28

14 A

WG

Red

29

SwitchFeed Rate Pot

Auto ClutchS5

1 AWG Black

30A

CB9

15A 15A 15A 15A

3 2

CB4

3H0779D

Page 48: Option Manual: Solid-State Autoclutch (Master)

5-6 Electrical Information

5.4

Electrical Wiring Diagrams (Remote Sawmill Only)

AC99doc032519

Electrical Wiring Diagrams (Remote Sawmill Only)

See Engine Electrical Information Appendix for electrical wiring diagrams.

Page 49: Option Manual: Solid-State Autoclutch (Master)

Index AC99doc032519 i

E

electrical information 5-1

I

installation 1-1autoclutch 1-3clutch lever removal 1-1control components 1-7turnbuckle adjustment 1-13wiring 1-9

M

maintenance 3-1autoclutch belt 3-1autoclutch linkage 3-6drive belt 3-3lubrication 3-2

O

operation 2-1

R

replacement parts 4-1autoclutch (hydro) 4-4autoclutch (super/std) 4-1, 4-7belt guards 4-11, 4-12control 4-10

S

schematicselectrical component list 5-1symbol diagrams 5-2wiring diagrams 5-4

T

troubleshooting 3-8

INDEX


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