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Oracle Inventory Planning

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    Inventory: Part 4Release 11i

    Classroom Lab Exercises

    Prepared by Oracle University:

    Author: Oracle Internal SystemsCreation Date: November 24, 2000Last Updated: November 24, 2000

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    TABLE OF CONTENTS

    LAB 50: DEFINE ITEMSFORINVENTORY PLANNING..........................................................................................................3LAB 51: ENABLING REORDERPOINTAND SAFETY STOCKPLANNING ...................................................................................5LAB 52: ASSIGN REORDERPOINT ITEMTOA FORECAST NAME .........................................................................................6LAB 53: VIEW FORECAST ENTRIES ..............................................................................................................................8LAB 54: REQUESTING REORDER-POINT REPORT ..............................................................................................................9LAB 55: RUN REQUISITION IMPORT.............................................................................................................................11LAB 56: REVIEW PURCHASE REQUISITIONS...................................................................................................................12LAB 57: ENABLING MIN/MAX PLANNING....................................................................................................................13LAB 58: REQUESTING MIN - MAX PLANNING REPORT ................................................................................................14LAB 59: GENERATE REQUISITIONSFOR MIN - MAX PLANNING ...................................................................................15LAB 60: RUN REQUISITION IMPORT.............................................................................................................................16LAB 61: REVIEW PURCHASE REQUISITIONS...................................................................................................................17LAB 62: SETUPFORKANBAN REPLENISHMENT.............................................................................................................18

    LAB 63: EXECUTEA KANBAN REPLENISHMENT............................................................................................................19LAB 64: TRANSACTTHE REPLENISHMENT MOVE ORDER................................................................................................20LAB 65: DEFINEA ATP RULE...................................................................................................................................22LAB 66: ENTERA DEFAULT ATP RULEFORAN ITEM ...................................................................................................23LAB 67: VIEW AVAILABLETO PROMISE INFORMATION ....................................................................................................24

    Copyright Oracle Corporation. All rights reserved.

    Inventory 11i: Part 412/12/2008 12/12/2008 Page 2

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    Lab 50: Define Items for Inventory Planning

    Page 3.6-14, 4.40-42,

    Step Description: Defining New Items to be used for Reorder Point Planning and Min-Max Planning.

    Enable your item TXX-007 for reorder-point planning using reorder-point planning, minimum order quantityof 85 and carrying cost percent of 24. Use lead time of 5. Enable your item TXX-008 for Min - Max planning

    1. Inventory2. Items3. Master Items

    Master Item Window

    ItemTXX-007 TXX-008

    Description TXX REORDER POINTITEM

    TXX MIN-MAX ITEM

    Display AttributesAll All

    Window Tab

    Main Main

    Primary Unit of MeasureEach Each

    Copy From Copy From

    Copy From Window

    Template

    ItemTXX-003 TXX-003

    Primary Unit of MeasureEach Each

    User Item TypePurchased Item Purchased Item

    Item StatusActive Active

    Copyright Oracle Corporation. All rights reserved.

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    Window Tab

    General Planning General Planning

    Inventory Planning MethodReorder Point Min-Max

    Make or BuyBuy Buy

    Min-Max Quantity:Minimum

    < blank>

    Min-Max Quantity:Maximum

    < blank>

    Order Quantity: Minimum85 < blank>

    Order Quantity: Maximum < blank>

    Carrying Cost Percent

    Source TypeSupplier Supplier

    Window Tab

    Lead Time Lead Time

    Processing5 5

    Save Save

    = ToolsOrganizationAssignment

    OrganizationAssignment

    Organization Assignment Window

    OrgM1 M1

    Assigned

    Save Save

    and

    Copyright Oracle Corporation. All rights reserved.

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    Lab 51: Enabling Reorder Point and Safety Stock Planning

    Step Description: Enter item safety stock with effective date of today and quantity of 50 units.

    1. Inventory2. Planning3. Safety Stocks

    Find Organization Items

    Default ItemTXX-007

    Item TXX-007

    Description

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    Lab 52: Assign Reorder Point Item to a Forecast Name

    Instructor Note: Set up a Forecast Set and Forecast Name.

    Step Description: Assign TXX-007 item to a Forecast Name.

    1. Inventory2. Planning3. Forecasts4. Sets

    Forecast Sets

    Forecast SetCLASS-FSET

    DescriptionCLASS FORECAST SET

    Bucket Type DaysDays

    LevelItem

    Consume

    Outlier Update100 %

    Backward Days0

    Forward Days0

    Forecast Name

    DescriptionCLASS FORECAST FOR REORDER POINT ITEMS

    Demand Class

    Copyright Oracle Corporation. All rights reserved.

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    Forecast Items

    ItemTXX-007

    Forecast Entries

    Bucket Weeks

    Date< This week Mondays date >

    End Date

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    Lab 53: View Forecast Entries

    Step Description: Review the forecast entries for the TXX-007.

    1. Inventory2. Planning3. Forecast4. View Entries

    Item Forecast Entries

    Forecast SetCLASS-FSET

    DescriptionCLASS FORECAST SET

    < view your entries by Weeks>

    < view your entries by Days by clicking on the Options, BucketType >

    Copyright Oracle Corporation. All rights reserved.

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    Lab 54: Requesting Reorder-point Report

    Step Description: Request the reorder-point planning report. Choose No for Create Requisitions. Pick yourforecast name, and click OK, and Submit.

    NOTE: Instructor will run this as a demo for the whole class.

    1. Inventory2. Planning3. Reorder Point Planning

    Parameters

    Item SelectionAll reorder point planned items

    Demand Cutoff Date

    Supply Cutoff Date< todays date >

    RestockNo

    Default Delivery ToM1 - Seattle

    ForecastCLASSFCAST

    First SortInventory item

    Second Sort No sort

    Third SortNo sort

    Items FromT00-000

    Items ToTZZ-999

    Request Id _____________________

    How many item should you be reordering?__________________

    What is the Reorder Point Level quantity?__________________

    Copyright Oracle Corporation. All rights reserved.

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    View your Output to review the report.

    If you have reasonable data on you report rerun the Reorder Point Planning report and answer Yes toRestock prompt. Use the following to create and view a requisition.

    Note: If the report give a message such as Unable to generate Requisition verify that Source = Supplier in

    the Item, General Planning attribute group.

    1. Inventory2. Planning3. Reorder Point Planning

    Parameters

    Item SelectionItems under Reorder point

    Demand Cutoff Date

    Supply Cutoff Date

    RestockYes

    Default Delivery ToM1 - Seattle

    ForecastTXX- FCAST

    First SortInventory item

    Second SortNo sort

    Third SortNo sort

    Items FromT00-000

    Items ToTZZ-999

    Request Id _____________________

    Copyright Oracle Corporation. All rights reserved.

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    Lab 55: Run Requisition Import

    Step Description: Submit the Requisition Import program to generate approved requisitions.

    NOTE: The instructor will run this utility for ALL students.

    1. Purchasing2. Reports3. Run

    Submit Request Window

    TypeSingle Request

    Request NameRequisition Import

    Parameters

    Import Source Inv

    Note: If Inv is not listed as a LOV then thereare no Reqs to import

    Import Batch ID

    Group ByItem

    Last Requisition Number

    Copyright Oracle Corporation. All rights reserved.

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    Lab 56: Review Purchase Requisitions

    Step Description: Use Requisition Summary to verify the creation and import of a purchase requisition fromReorder Point Planning

    1. Purchasing2. Requisitions3. Requisition Summary

    Find Requisitions

    ItemTXX-007

    Your Requisition should be there!

    Copyright Oracle Corporation. All rights reserved.

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    Lab 57: Enabling Min/Max Planning

    Step Description: Setup a Subinventory to perform Min/Max planning at the Subinventory level.

    NOTE: In order for this Lab to work you should have zero On-hand quantity and zero on Supply(purchasesOrders).

    1. Inventory2. Setups3. Organizations4. Subinventory

    Inventory Summary

    Name TXX-FGI

    Description

    Item Subinventories

    ItemTXX-008

    Min - Max Planning

    Min300

    Max900

    Save

    Copyright Oracle Corporation. All rights reserved.

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    Lab 58: Requesting Min - Max Planning Report

    Step Description: Request the Min - Max planning report . Choose No for Create Requisitions.

    1. Inventory2. Planning3. Min - Max Planning

    Parameters

    Planning LevelSubinventory

    SubinventoryTXX-FGI

    Item SelectionAll Min - Max planned items

    Demand Cutoff Date

    Supply Cutoff Date

    RestockNo

    Default Delivery ToM1 - Seattle

    Purchasing by RevisionNo

    Request Id _____________________

    Review your Min - Max report for results!

    Copyright Oracle Corporation. All rights reserved.

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    Lab 59: Generate Requisitions for Min - Max Planning

    Step Description: Choose Yes for Restock to Create Requisitions.

    1. Inventory2. Planning3. Min - Max Planning

    Parameters

    Planning LevelSubinventory

    SubinventoryTXX-FGI

    Item SelectionItems under minimum order quantity

    Demand Cutoff Date

    Supply Cutoff Date

    RestockYes

    Default Delivery ToM1 - Seattle

    Request Id _____________________

    Review your Min - Max report for results!

    Copyright Oracle Corporation. All rights reserved.

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    Lab 60: Run Requisition Import

    Step Description: Submit the Requisition Import program to generate approved requisitions.

    NOTE: The instructor will run this utility for ALL students.

    1. Purchasing2. Reports3. Run

    Submit Request Window

    TypeSingle Request

    Request NameRequisition Import

    Parameters

    Import Source Inv

    Note: If Inv is not listed as a LOV then thereare not Reqs to import

    Import Batch ID

    Group ByItem

    Last Requisition Number

    Copyright Oracle Corporation. All rights reserved.

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    Lab 61: Review Purchase Requisitions

    Step Description: Use Requisition Summary to verify the creation and import of a purchase requisition fromMin - Max Planning

    1. Purchasing2. Requisitions3. Requisition Summary

    Find Requisitions

    ItemTXX-008

    Your Requisition should be there!

    Copyright Oracle Corporation. All rights reserved.

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    Lab 62: Set up for Kanban Replenishment

    Step Description: Setup Pull Sequences for TXX-003 to Supply TXX-PROD Subinventory from TXX-STORES.

    1. Inventory2. Kanban3. Pull Sequences

    Pull Sequences

    Pull Sequence Summary

    Pull Sequence

    ItemTXX-003

    SubinventoryTXX-PROD

    Source: TypeIntra Org

    Source: OrganizationM1

    Source: SubinventoryTXX-STORES

    Planning

    Kanban: CalculateNo of Cards

    Kanban: Size100

    Kanban: Number of Cards5

    Kanban: Minimum

    Save

    Print Kanban CardsYes

    Copyright Oracle Corporation. All rights reserved.

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    Lab 63: Execute a Kanban Replenishment

    Step Description: Someone has pulled a card for replenishment. Execute a supply replenishment

    1. Inventory2. Kanban3. Kanban Cards

    Find Kanban Cards

    ItemTXX-003

    Kanban Cards Summary

    Kanban Cards

    Replenishable

    Size100

    Card StatusActive

    Supply Status

    New

    Copyright Oracle Corporation. All rights reserved.

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    Lab 64: Transact the Replenishment Move Order

    Pages:

    Step Description: Transact a Move Order which was created with a Kanban card

    1. Inventory2. Move Orders3. Transact Move Orders

    Find Move Order Lines

    Window TabLines

    ItemTXX-003

    Transact Move Orders

    Select

    Transact Move Order Line Allocations

    Subinventory

    Quantity

    Copyright Oracle Corporation. All rights reserved.

    Inventory 11i: Part 412/12/2008 12/12/2008 Page 20

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    View Quantity On-Hand

    Step Description: View Quantity on Hand for TXX-003 in Subinventory TXX-PROD

    1. Inventory2. On-Hand, Availability3. On Hand Quantity

    Find On-Hand Quantities

    Organizations

    ItemTXX-003

    DisplayDetailed

    Copyright Oracle Corporation. All rights reserved.

    Inventory 11i: Part 412/12/2008 12/12/2008 Page 21

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    Lab 65: Define a ATP Rule

    Step Description:: Define a ATP rule name TXX-RULE with 50 past due demand days and 50 past due supplydays.

    1. Inventory2. Setup3. Rules4. Available to Promise

    ATP Rules

    NameTXX-RULE

    DescriptionTXX ATP RULE

    Consumption:

    Forward

    Backward

    Accumulation:

    Accumulate Available

    Window

    Past Due Days

    Demand 50

    Supply50

    Infinite SupplyUser-defined time fence

    Infinite Supply Days15

    ATP by Demand Class

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    Lab 66: Enter a Default ATP Rule for an Item

    Step Description:: Enter a default ATP rule for an Item. When you are in Order Entry and you execute anATP request then this Rule will be primary choice

    1. Inventory2. Items3. Master Items

    Master Items

    ItemTXX-001

    Window Tab

    Order Management

    Check ATPMaterial Only

    ATP RuleTXX-RULE

    Save

    Copyright Oracle Corporation. All rights reserved.

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    Lab 67: View Available to Promise Information

    Step Description:: Run available to promise and view your results.

    1. Inventory2. On Hand Availability3. Available to Promise

    ATP Information

    Default ATP RuleTXX-RULE

    Calendar Organization M-1

    Default Required Date

    Demand Class

    ATP TypeStandard

    ATP Criteria

    OrgM1

    ItemTXX-001

    ATP Rule

    TXX-RULE

    UOMEa

    Required Quantity100

    Required Date

    Copyright Oracle Corporation. All rights reserved.

    Inventory 11i: Part 4


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