Orbital Catalog

Europe’s leading supplier of new and usedfood processing and packaging machinery

Company............................................................................................. 3

Orbmix Paddle Mixers MIX Series ................................................. 4

Orbmix Vacuum Paddle Mixer MIX-V Series ................................ 15

Orbmix Z-Arm Mixers with a tiltable hopper MIX-Z Series ........25

Orbmix Mixer-Grinders MG Series................................................. 31

Orbmix Tumblers M Series ............................................................. 35

Orbmix Loaders P Series ................................................................. 39

Contents

We supply the following industry sectors:

Since 1994 Orbital Food Machinery has become Europe’s leading supplier of quality new and used food machinery, during that time, the company has gained recognition for supplying high-quality new equipment with outstanding service and support. We are based in Bury St Edmunds, Suffolk, in the UK, within one hour from London and forty five minutes from Stansted Airport and Harwich sea port. Orbmix™ is a division of Orbital Food Machinery supplying twin shaft paddle, ribbon and Z arm mixers, vacuum tumblers, volumetric fillers and ancillary machinery. Orbmix™ mixers range from 180 litres through to 3,600 litres, options available within our range are vacuum, CO2, N2, direct steam injection, glycol cooling and also tilting discharge. Our Orbmix™ 300, 600 and 1000 litre tumblers with built in vacuum pumps are plug and go machines, ideal for mixing and marinating various products. Within our Orbmix™ range we also supply Volumetric Fillers, the ideal machine for awkward products like rice, pasta, wet salads, IQF fruit and vegetables. Electric and Steam Cooking vessels range from 200, 400, 500, 1000 litres, options available include scrape surface, homogeniser and recipe system. We also supply an extensive range of hygiene and handling equipment.

Whatever your requirement, large or small, Orbital Food Machinery can offer a wide selection of machinery and a dedicated service for all customer solutions.

Ready meal and convenience foods

Fruit and vegetable processing

Seafood processors

Bakeries

Contract packers

Pudding and desserts

Slaughterhouses and meat cutting plants

3

Company............................................................................................. 3

Orbmix Paddle Mixers MIX Series ................................................. 4

Orbmix Vacuum Paddle Mixer MIX-V Series ................................ 15

Orbmix Z-Arm Mixers with a tiltable hopper MIX-Z Series ........25

Orbmix Mixer-Grinders MG Series................................................. 31

Orbmix Tumblers M Series ............................................................. 35

Orbmix Loaders P Series ................................................................. 39

Contents

OrbmixPaddle MixersMIX Series

4

Orbmix series - these high-performance mixers have intermeshing shafts with 180 to 3600 litre volumes. In combination with a square mixer hull geometry, these intermeshing paddle shafts gently and e�ciently mix all kinds of products, regardless of viscosity or stickiness. It is ideal for pure beef burgers, case ready ground meat and raw sausage meat.

EVEN MIXING IN LESS THAN 2 MINUTESThe Mix series of Orbmix mixers enables a gentle and e�ective mixing of certain types of products, such as meat, poultry, cereals, vegetables and sandwich �llings. The mixing time can take less than two minutes.

SHORT AND EFFECTIVE DISCHARGE TIMEThe Orbmix MIX series has a quick discharge time and leaves minimal product within the mixing bowl. The level of the displacement between the two mixer halves provides fast discharge to the large outlet door which helps to ensure corner-to-corner mixing.

COOLING SYSTEMThe MIX series of Orbmix mixers can be optionally equipped with a cooling system: N2 or CO2. Cooling ensures viscosity and plasticity, which helps and strengthens forming, thus maintaining the product shape during further processing. In addition, cooling reduces development of bacteria and prolongs the storage period of the mixed product.

PERFORMANCE BENEFITS

Easy programmable mixing for excellent consistency of a wide range of products Robust, reliable and easy-to-clean construction Easy operation, handling and cleanliness Ideal for fresh and frozen mixtures (separate or together) Quick and e�ective mixing times Gentle treatment of materials Quick discharge time Minimum product residue and cross-mixing of batches Excellent distribution and absorption of liquids, spices and additives

In order to satisfy all of your production needs, it is possible to equip the mixer with the following options:

Column loader PLC Weighing system Water dispenser Liquid N2 or CO2 cooling with bottom- or top-mounted nozzles Double heating/cooling jacket (soups, cheeses, sauces) Direct steam injection nozzles (example applications: ready meals, meat products, vegetables, baby food and petfood) “Easy clean” system – a special system of monolithic seals, that allows thorough cleaning inside the machine. This is achieved through quick and easy disassembly (5 minutes) Additional grid allows processing with the vacuum lid opened Smooth rpm control

Info

L [cm] A [cm] A1 [cm] H [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

BIN 200 ltr 155 75 165 143 125 186 226 72±2

Total capacity [L] 180

120

Installed Power [kW] 2,4

Loader option PZ-2/250

Loader Power [kW] 0,75

Control II rotation speed & left/right rotation

Shaft rotation speed [rpm] 30/60

Mixer net weight [kg] 367

Unloading to bin 9797 200 l[option 120 l ]

Opening/closing lids manually

6

PaddleMixerMIX-180


170 90 180 150 133 205 251 72±2


240







Unloading to bin 9797 200 l


7

PaddleMixerMIX-300

8

Tilting Twin ShaftPaddle Mixer300 LitreTotal capacity [L] 300

210


Loader option PW-2/250


ControlMicroprocessorController PLC

Mitsubishi

Rotation speed [rpm] 24/48

Vessel weight [kg] 1100

Dimensions 1700 H x 1050 Lx 2030 W

Opening/closing lids hydraulically


185 100 190 160 142 225 251 72±2


380









PaddleMixerMIX-450

9


203 107 195 170 152 245 271 72±2


520








Opening/closing lids pneumatically

PaddleMixerMIX-650

10


215 113 200 177 160 263 271 72±2


720









PaddleMixerMIX-900

11

12

PaddleMixerMIX-1500


260 137 225 189 177 300 282 72±2


1200

Installed Power [kW] 16









352 185 270 222 205 350 325 72±2


1900


Loader option PZ-2/250 or PW-2/1000


Control

Shaft rotation speed [rpm] 3-25


Unloading to bin 9797 2 x 200 l


Microprocessor controller

PLC MITSUBISHI

13

PaddleMixerMIX-2400

14

PaddleMixerMIX-3600


340 200 271 240 224 385 330 72±2


2800




Control



Unloading to bin 9797 2 x 200 l



PLC MITSUBISHI

15

OrbmixVacuum Paddle MixersMIX-V Series

Info

The Orbmix MIX-V vacuum twin-shaft mixers are ideal for applications that need air evacuation prior to emulsifying, stu�ng or forming. With optional cooling, it is also excellent for extended shelf life products such as meatballs, luncheon meat and patties. The e�ective mixing action with high peripheral wing speed gives good protein extraction and uniformed distribution of spices, additives and liquids.

VACUUM SYSTEMThe domed lid and walls of the chamber of the Orbmix MIX-V are reinforced to allow a vacuum of up to 97% (20mm Hg). The vacuum improves curing, protein extraction and enables control of the pre-mix density. Vacuum can be provided by a BUSCH vacuum pump or any other make (dependent on customer choice).

EFFICIENT MIXING EFFECT AND SHORT DISCHARGE TIMEThanks to a square mixing bowl, geometry and carefully balanced ratio between the paddle area and paddle pitch, the Orbmix Mix-V has a highly e�cient mixing action. The mixing paddle wings are driven by a strong motor and programmable variable speed as standard. The minimal clearance between mixing paddle wings and the bowl ensures that powders and other additives are thoroughly mixed without product damage. Orbmix Mix-V mixers are equipped with a large outfeed door, have a quick discharge time and leave minimal product residue between batches.

OPTIONAL COOLINGWith optional liquid CO2 or liquid N2 cooling, this mixer is suitable for extended shelf life and formed products. Cooling provides the correct viscosity and product crystallization for forming, thus maintaining the product shape during further processing. Cooling also reduces bacterial growth and extends the shelf life of the mixture.

PROGRAMMABLE OPERATIONThe Orbmix mixers V series are programmable and have a colour touch-screen for user-friendly operation. The software enables mixing programs to be saved, each with up to 5 programmable steps.

SANITARY CONSTRUCTIONAll corners of the hopper and bowl are curved and surfaces are expertly ground and bead blasted to facilitate thorough cleaning. The leak-proof shaft seals are easily removed for daily cleaning. PERFORMANCE BENEFITS Air evacuation prior to emulsifying, stu�ng or forming Versatile pre-blender for emulsions Ideal for recipe mixing for wieners and franks E�ective mixing action with high peripheral wing speed Good volume utilization with short mixing and discharge times Excellent distribution and absorption of liquids, spices and additives Very fast defrosting Easy programmable mixing for excellent consistency of a wide range of products Robust, reliable and easy-to-clean construction Easy operation, handling and sanitation

In order to satisfy all of your production needs, it is possible to equip the mixer with the following options: Column loader PLC Smooth rpm control Weighing system Water dispenser Liquid N2 or CO2 cooling with bottom- or top-mounted nozzles

Double heating/cooling jacket (soups, cheeses, sauces)

Direct steam injection nozzles (example applications: ready meals, meat products,

vegetables, baby food and petfood)

Additional grid allows processing with the vacuum lid opened


120




Control



Unloading to bin DIN 9797 2 x 200 l[option 120 l ]



PLC MITSUBISHI


BIN 200 ltr 155 76 160 143 125 188 226 72±2

Required pressure [bar] 6

17

PaddleMixerMIX-180V

18

PaddleMixerMIX-300V


170 93 180 152 133 206 251 72±2


240



Vacuum pump BUSCH 21m3/h


Control

Shaft rotation speed [rpm] 5 - 48


Unloading to bin DIN 9797 2 x 200 l



PLC MITSUBISHI



185 100 190 161 142 226 251 72±2


360





Control






PLC MITSUBISHI


19

PaddleMixerMIX-450V


220 110 200 177 152 255 271 72±2


520





Control



Unloading to bin DIN 9797 200 l



PLC MITSUBISHI


20

PaddleMixerMIX-650V


215 120 201 186 160 263 271 72±2


720





Control






PLC MITSUBISHI


21

PaddleMixerMIX-900V


262 141 225 205 177 301 282 72±2


1200





Control






PLC MITSUBISHI


22

PaddleMixerMIX-1500V

23



356 185 255 236 205 345 325 72±2


1900





Control






PLC MITSUBISHI



340 200 271 360 224 390 330 72±2


2800





Control






PLC MITSUBISHI


24


25

OrbmixZ-Arm MixersMIX-Z Series

Info Orbmix MIX-Z mixers with tiltable mixing bowl:Orbmix o�ers high quality 300, 500 and 1000 litre MIX-Z series of paddle mixers. The option of a machine’s individual con�guration and a vast range of additional accessories will allow you to choose the solution that best suits your requirements. High manufacturing quality and construction will keep the machine tidy and free from bacterial sources.

EFFICIENT MIXING EFFECT AND SHORT DISCHARGE TIMEOrbmix MIX-Z mixers are best suited for intensive mixing of thick and heavy products, such as kebab meat, as well as dough and butter based products. The bowl includes two intermeshing Z-shaped mixing arms. These types of mixers are equipped with hydraulic lid-opening system and are emptied by hydraulically tilting the bowl directly into a tote bin(s).

OPTIONAL VACUUM SYSTEMThe domed lid and walls of the bowl of the Orbmix MIX-Z are reinforced to allow a vacuum of up to 97% (20mm Hg). The vacuum improves curing, protein extraction and enables control of the pre-mix density. Vacuum can be provided by a BUSCH vacuum pump or any other make (dependent on customer choice).

PROGRAMMABLE OPERATIONThe Orbmix MIX-Z series mixers are programmable and have a colour touch-screen for user-friendly operation. The software enables mixing programs to be saved, each with up to 5 programmable steps.

SANITARY CONSTRUCTIONAll corners of the hopper and the cabinet are curved, and surfaces are �ne-ground. The leak-proof shaft seals are easily removed for daily cleaning.

In order to satisfy all of your production needs, it is possible to equip the mixer with the following options: Column loader PLC in standard Smooth rpm control in standard Weighing system Water dispenser Liquid N2 or CO2 cooling with bottom- or top-mounted nozzles

Double heating/cooling jacket (soups, cheeses, sauces)

Direct steam injection nozzles (example applications: ready meals, meat products,

vegetables, baby food and petfood)

27

Z-ArmMixerMIX-300ZV

L1 [cm] A [cm] A1 [cm] H [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

290

L [cm]

200 95 130 163 140 260 280 72±2

Control

Shaft rotation speed [rpm]

Mixer net weight [kg]

Unloading to bin DIN 9797

Opening/closing lids

Total capacity [L]

Installed Power [kW]

Loader option

Vacuum pump

Loader Power [kW]

5 - 48 right/left

1100

200 l

hydraulically


PLC MITSUBISHI

300

180

9,0

PW-2/250

-

0,75

5 - 48 right/left

1100

200 l

hydraulically


PLC MITSUBISHI

300

MIX-300Z MIX-300ZV

180

9,7

PW-2/250

BUSCH 100m3/h

0,75

Z-ArmMixerMIX-500ZV

28


305

L [cm]

215 110 140 181 154 285 280 72±2

Control





Total capacity [L]


Loader option

Vacuum pump

Loader Power [kW]

4 - 40

1400

2 x 200 l

hydraulically


PLC MITSUBISHI

500

250

12,5

PW-2/250

-

0,75

4 - 40

1500

2 x 200 l

hydraulically


PLC MITSUBISHI

500

MIX-500Z MIX-500ZV

250

13,2

PW-2/250

BUSCH 21m3/h

0,75

Z-ArmMixerMIX-1000ZV

29


347

L [cm]

273 133 165 202 170 326 280 72±2

Control





Total capacity [L]


Loader option

Vacuum pump

Loader Power [kW]

4 - 30

3400

2 x 200 l

hydraulically


PLC MITSUBISHI

1000

550

23,5

PW-2/250

-

0,75

4 - 30

3500

2 x 200 l

hydraulically


PLC MITSUBISHI

1000

MIX-1000Z MIX-1000ZV

550

24,6

PW-2/250

BUSCH 40m3/h

0,75

30

Z-ArmMixerMIX-1500ZV


385

L [cm]

310 152 184 230 195 375 297 72±2

Control





Total capacity [L]


Loader option

Vacuum pump

Loader Power [kW]

3 -28 right/left 3 -28 right/left

4200

2 x 200 l

hydraulically


PLC MITSUBISHI

1500

900

31,5

PW-2/250

-

0,75

4400

2 x 200 l

hydraulically


PLC MITSUBISHI

1500

MIX-1500Z MIX-1500ZV

900

33,0

PW-2/250

BUSCH 63m3/h

0,75

31

OrbmixMixer-GrindersMG Series

Info

Consistent quality throughout the entire batch Fresh meat grinding for case ready applications Maintains excellent product structure and even product density Multi-functional design is compact and space saving Options include cooling, dosing, weighing, hard particle removal and variable mixing speed Space and labour saving solutions Easy programmable mixing for excellent consistency of a wide range of products Easy operation, handling and hygiene Minimum product residue and cross-mixing of batches

Robust and reliable

In order to satisfy all of your production needs, it is possible to equip the mixer with the following options:

Column loader PLC Smooth rpm control Vacuum system Weighing system Water dispenser Liquid N2 or CO2 cooling with bottom- or top-mounted nozzles Double heating/cooling jacket (soups, cheeses, sauces) Direct steam injection nozzles (example applications: ready meals, meat products, vegetables, baby food and petfood)

Orbmix MG mixer-grinder:MG series of Orbmix mixer-grinder is an innovative combination of a twin shaft paddle mixer and a high-class grinding head, which is ideally suited for preparing and grinding products such as meat, poultry, sausage stu�ng, hamburgers, nuggets and others. The mixer-grinder is a compact machine, which provides an e�ective mixing and a quick grinding solution.

SHORTER MIXING TIMEThe gentle but e�ective stirring action of the two intermeshing paddle wings maintains excellent particle de�nition and ensures even product distribution. It is ideal for mixing and grinding pre-ground meat or delicate meat products, where e�ective mixing requires quick results. A variable speed mixer is available as an option.

GRINDER UNITSpecially developed to grind pre-blends, the grinder worm is situated in the lower chamber of the mixing bowl, ensuring constant infeed and e�ective discharge.

SANITARY CONSTRUCTIONFrame, body and mixing paddle wings are made from stainless steel. All corners of the hopper and the cabinet are curved, and the surfaces are �ne-ground and beaded to facilitate thorough cleaning.

OPTIONAL COOLINGWith optional liquid CO2 or liquid N2 cooling, the mixer is suitable for extended shelf life and formed products. Cooling provides the correct viscosity and product crystallization for forming, thus maintaining the product shape during further processing. Cooling also reduces bacterial growth and extends the shelf life of the mixture.

OPTIONAL VACUUM SYSTEMThe domed lid and walls of the bowl of the Orbmix MG mixer-grinder are reinforced to allow a vacuum of up to 97% (20 mm Hg). The vacuum improves curing, protein extraction and enables control of the pre-mix density. Vacuum can be provided by a BUSCH vacuum pump or any other make (dependent on customer choice).

PERFORMANCE BENEFITS

L [cm] L1 [cm] A [cm] H [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

L [cm] L1 [cm] A [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

148 231 160 176 280 271 72±2


360

Diameter of throat [mm] 160

Supply voltage [V,Hz] 400,50

Mixer Power [kW] 4,5

Grinder Power [kW] 19,5

Weight [kg] 1530


MixerGrinderMG-450/160

33

MixerGrinderMG-900/160

34

L [cm] L1 [cm] A [cm] H [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

L [cm] L1 [cm] A [cm] H1 [cm] H2 [cm] H3 [cm] B [cm]

186 269 190 205 350 300 72±2


720

Diameter of throat [mm] 160

Supply voltage [V,Hz] 400,50

Mixer Power [kW] 11,0

Grinder Power [kW] 19,5

Weight [kg] 1970


OrbmixTumblersM Series

35

Info

Acid-proof Accurately planned drum shape and rake system PLC microprocessor controller Smooth control over all tumbling parameters Built in vacuum system Multistage vacuum pump protection Pulse vacuum Weighing systems (optional)

Orbmix vacuum tumblers are unique machines with a mechanically moving drum used to mix and marinate meat and poultry products, with or without vacuum, also suitable for mixing cereal and vegetable products.

Orbmix MV series is specially developed for massaging/tumbling with the highest degree of quality. The large diameter lid, tilting function, drum design and drive control ensures the shortest possible batch processing time, resulting in the maximum number of batches per production day.

A SAFE, CONTROLLED ENVIRONMENTMassaging and tumbling can be done under continuous vacuum, providing a closed environment for better food safety and greater product consistency.

MAXIMUM OPERATIONAL FLEXIBILITY AND CLEANABILITYOrbmix MV-series can be placed in any working position allowing maximum �exibility due to 270º tilting. The wide lid opening simpli�es loading and discharge of a product. The design with no hidden corners provides full access for inspection and ensures e�ective cleaning.

VACUUM SYSTEMThe reinforced construction enables the Orbmix MV series to create a vacumm of up to 97% (20 mm Hg). The vacuum improves curing, protein extraction and enables control of the pre-mix density. Vacuum can be provided by a BUSCH vacuum pump or any other make (dependent on customer choice).

PROGRAMMABLE OPERATIONThe Orbmix mixers V series are programmable and have a colour touch-screen for user-friendly operation. The software enables mixing programs to be saved, each with up to 5 programmable steps

BENEFITS:

ControlMicroprocessor

controller PLC MITSUBISHI

160

installed power [Kw] 2,3


Tumbler net weight [Kg] 380

Vacuum pump

Unloading to bin 200 l


Max Filling [L]

BUSCH 21m3/h

H [cm] H1 [cm] A [cm] L [cm]

180 140 110160

H [cm] H1 [cm] A [cm] A1 [cm]

297 145-195 120 100

37

TumblerMV-300

TumblerMV-600

38

L [cm] A [cm] H [cm]

180 145 170


380


Control


Tumbler net weight [kg] 960

Vacuum pump

Unloading to bin 200 l

Microprocessorcontroller

PLC MITSUBISHI

BUSCH 40m3/h

L A

H

OrbmixLoadersP Series

39

40

ColumnLoaderPW-2/250

Loader net weight [kg] 330

Max lifting capacity[kg] 250


Lifting speed [m/s]

Discharge height [cm] 145-195

0,1

* Possible max. height of discharge = 300 cm


297 145-195 120 100

41

ColumnLoaderPM-2/250


Max lifting capacity [kg] 250


Lifting speed [m/s]


0,1


H [cm] H1 [cm] A [cm] A1 [cm] A2 [cm] A3 [cm] A4 [cm] D [cm]

300 145 - 195 145 137 134 118 44 135

H2 [cm]

16H1 [cm] H2 [cm] A [cm] A1 [cm] A2 [cm] A3 [cm] A4 [cm] D [cm]

145-195

H [cm]

300 16 145 137 134 118 44 135

ColumnLoaderPM-2/1000

42




Lifting speed [m/s]


0,1


H1 [cm] H2 [cm] A [cm] A1 [cm]

150-200

H [cm]

335 380 200 185


150 - 200 200 185335

H2 [cm]

380

SwingLoaderPZ-3/1000

43


Installed power [kW] 1,5

Voltage [V,Hz]

Weight [kg] 475

400,50

H1 [cm] H2 [cm] A [cm] A1 [cm]

150-200

H [cm]

335 380 200 185


120 270 266 185

H2 [cm] H3 [cm]

75 99

44

Electric Cooking Vesselwith Scrape Surfaceand Pneumatics200 Litre





Rotation speed [rpm] 5-50

Opening/closing lid pneumatically

Vessel weight [kg]

Dimensions [mm] 1300 H x 1220 L x 1270 W

350

45

Electric Cooking Vesselwith Scrape Surfaceand Pneumatics400 Litre





Rotation speed [rpm] 5-30

Opening/closing lid pneumatically

Vessel weight [kg]


550

46

Orbmix Volumetric Pocket Filler

Model

Height [mm]

VF1

1700

Length [mm] 1500

Width [mm] 900

Air Yes

Vacuum Built in

Phase Single

The Orbmix Volumetric Pocket Filler dispenses accurate portions of a wide variety of di�cult to handle products including: cooked rice, cooked pasta (long & short ), cut vegetables & fruit , ready-to-eat salads, cereals , selected �sh and meat products.The �ller is ideally suited for lower speed production lines, producing speeds of up to 50-60 dispenses per minute, product depending.Product is loaded into the top pan by an operator.The dispensing head is designed with an adjustable volumetric pocket system equipped with either plate product separation device, sharp knife, or needle assembly depending upon the type of product being �lled. The discharge is controlled in synchronization with the container �ow.The �lling head can be quickly and completely disassembled without tools.The machine is PLC driven to ease setup of production and together with an incorporated Busch vacuum system assists product �ow with excellent results.With less moving parts, adjustments can be done while the machine is operating.Dispensing control is accomplished by keeping the �lling tube full. A no-container and no-�ll function is activated by a proximity sensor located near the �lling head.The Orbmix Volumetric Pocket Filler is a mobile unit that can be quickly cleaned and moved to a di�erent production line in minutes, ready to �ll a di�erent container with few or no change parts.

47

Orbmix Hygiene Wash Station

Model

Power

Orbmix Hygiene Wash Station

0,5 kW Sole Scrubber100 W Hand Sanitiser

Water Connection 3/4”

Drain Pipe Diameter [mm] 50


The Orbmix hygiene station is the very latest solution for personal hygiene between production areas within a factory environment.Designed as a walk through unit, it thoroughly cleans the soles and sides of shoes or clogs, as well as sanitising hands.The quick and simple design enables thorough cleaning with minimum time and energy consumption.On entry into a factory or production area, a person will step directly into the sole cleaning unit, use the automated hand disinfectant, which then opens a tripod turnstile.Features included are: chemical dosing system, hand sanitising unit and turnstile. All interior parts are accessible via a top service cover for easy cleaning and maintenance.

Date post:	27-Mar-2016
Category:	Documents
Upload:	vincecoastline
View:	228 times
Download:	1 times

Orbital Catalog

Documents