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OS Textile Technology and Production L4

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    Federal Democratic Republic of Ethiopia

    OCCUPATIONAL STANDARD

    TEXTILE TECHNOLOGY ANDPRODUCTION

    NTQF Level IV

    Ministry of Education

    May 2011

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    Page 1 of 50Ministry of Education

    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    Introduction

    Ethiopia has embarked on a process of reforming its TVET-System. Within thepolicies and strategies of the Ethiopian Government, technology transformation by

    using international standards and international best practices as the basis, and,adopting, adapting and verifying them in the Ethiopian context is a pivotal element.TVET is given an important role with regard to technology transfer. The newparadigm in the outcome-based TVET system is the orientation at the current andanticipated future demand of the economy and the labor market.

    The Ethiopia Occupational Standard (EOS) is the core element of the EthiopianNational TVET-Strategy and an important factor within the context of the NationalTVET-Qualification Framework (NTQF). They are national Ethiopian standards,which define the occupational requirements and expected outcome related to aspecific occupation without taking TVET delivery into account.

    This document details the mandatory format, sequencing, wording and layout for theEthiopia Occupational Standard which comprised of Units of Competence.

    A Unit of Competence describes a distinct work activity. It is documented in astandard format that comprises:

    Occupational title and NTQF level

    Unit title

    Unit code

    Unit descriptor Elements and Performance criteria

    Variables and Range statement

    Evidence guide

    Together all the parts of a Unit of Competence guide the assessor in determiningwhether the candidate is competent.

    The ensuing sections of this EOS document comprise a description of theoccupation with all the key components of a Unit of Competence:

    chart with an overview of all Units of Competence for the respective levelincluding the Unit Codes and the Unit Titles

    contents of each Unit of Competence (competence standard)

    occupational map providing the technical and vocational education and training(TVET) providers with information and important requirements to consider whendesigning training programs for this standards and for the individual, a careerpath

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    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    UNIT OF COMPETENCE CHART

    Occupational Standard: Textile Technology and Production

    Occupational Code: TXT TTP

    NTQF Level IV

    TXT TTP4 01 0511

    Undertake ProcessPlanning andProductionScheduling

    TXT TTP4 02 0511

    Supervise Operationsin Textile Enterprise

    TXT TTP4 03 0511

    Interpret and ApplyTextile Calculationsand Specifications

    TXT TTP4 04 0511

    FacilitateDevelopment of NewTextile Product

    TXT TTP4 05 0511

    Interpret ProductCosts in Terms ofCustomerRequirements

    TXT TTP4 06 0511

    Assist ImplementingProactiveMaintenance Strategy

    TXT TTP4 07 0511

    Apply QualitySystems andStatistical QualityControl

    TXT TTP4 08 0511

    Coordinate Set-up ofMachine/s for ProductChange

    TXT TTP4 09 0511

    Estimate and CostJob

    TXT TTP4 10 0511

    Establish QualityStandards

    TXT TTP4 11 0511Utilize SpecializedCommunication Skills

    TXT TTP4 12 0511

    Develop Individualsand Teams

    TXT TTP4 13 0511

    Manage and MaintainSmall/MediumBusiness Operations

    TXT TTP4 14 0511

    Migrate to NewTechnology

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    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Undertake Process Planning and Production Scheduling

    Unit Code TXT TTP4 01 0511

    Unit Descriptor This unit covers the knowledge, attitudes and skills required forreviewing process specifications, determining the productionsequence, identifying production requirements and capacities andpreparing schedules for process & production of textile products.

    Elements Performance Criteria

    1. Reviewprocessspecifications

    1.1 Supporting engineering and production data is examined,where required.

    1.2 Production processesto be used are determined.

    1.3 Specifications are obtained and examined.2. Determine

    productionsequence

    2.1 Stepsrequired for the process are identified and flow chartsare produced where required in accordance with standardoperating procedures.

    2.2 Material and parts lists are prepared also with CAD inaccordance with standard operating procedures.

    2.3 Tooling and/or equipment requirements are documented inaccordance with standard operating procedures.

    2.4 Process steps are documented and clearly represented inaccordance with standard operating procedures.

    3. Identifyproductionrequirementsand capacities

    3.1 Engineering production data is identified and obtained inaccordance with workplace procedures.

    3.2 Inventory capacities and requirements are identified andobtained in accordance with workplace procedures.

    3.3 Procurement and supply requirements and constraints areidentified and obtained in accordance with workplaceprocedures.

    3.4 Production capacity and constraints are identified andobtained in accordance with workplace procedures.

    3.5 Standard times are identified and obtained in accordance withworkplace procedures.

    3.6 production requirements are obtained with the existingresources and strategies are evolved to fit with it.

    4. Prepareschedule forproduction ofcomponent/part

    4.1 Production of component is scheduled in accordance withproduction, inventory, procurements, time constraints, supplycapacities and requirements.

    4.2 Schedule is documented in accordance with acceptedorganization procedures and quality management.

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    CopyrightTextile Technology and Production

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    Variable Range

    Productionprocesses

    Production processes include work planned over a specifiedtimeframe, taking into account required and available resources

    Steps Steps include steps and milestones against which progress can be

    checked

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    Review process specifications

    Determine production sequence

    Identify production requirements and capacities

    Prepare schedule for production of a component/part

    UnderpinningKnowledge Demonstrates Knowledge of: Production processes found within the organization

    Tooling and/or equipment requirements for workplaceprocesses

    Safe workplace practices and procedures

    Scheduling techniques

    Production methods

    Quality assurance requirements

    Inventory policies

    Procurement, supply requirements and constraints

    General staffing levels, capabilities and application ofstandard times

    Machine set-up, capability and application of standard times

    Enterprise safety requirements and directives

    UnderpinningSkills

    Demonstrates skills to:

    monitor and maintain a safe workplace and environment

    access and use feedback to improve operational performance

    prepare recommendations to improve operations

    access and use established systems and processes

    coaching and mentoring skills to provide support tocolleagues

    ResourceImplications

    The following resources must be provided.

    Workplace or fully equipped assessment location withnecessary tools and equipment as well as consumablematerials

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test

    Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in a simulatedwork place setting

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    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Supervise Operations in a Textile Enterprise

    Unit Code TXT TTP4 02 0511

    Unit Descriptor This unit covers the knowledge, skills and attitudes to superviseoperations within a textile enterprise.

    Elements Performance Criteria

    1. Identify scopeof supervisoryresponsibility

    1.1 Machine operations, staff, resources and operationprocesseswithin work area are identified.

    1.2 Scope and limitations of supervisory role are identified.

    1.3 Production targets are determined.

    1.4 Maintenance requirements are identified.

    2. Providetechnicalsupport tooperators

    2.1 Operator roles and allocation of personnel are identified.

    2.2 Operator productivity and ability to conduct work effectivelyand safely are monitored.

    2.3 Training needs are identified and communicated toappropriate personnel.

    2.4 Technical problems rose by operators regarding machinery,product quality, and operational safety are addressed.

    2.5 Technical support in the skill and knowledge associated withoperations is provided to operators.

    3. Controlproduction toachieveefficiencytargets

    3.1 Production standards are set or interpreted to meetproduction targets.

    3.2 Corrective or preventative action is recommended andimplemented.

    3.3 Targets and procedures are communicated to relevantpersonnel in a logical and easily understood manner.

    3.4 Supply of resources is managed and ensured as required.

    3.5 Maintenance of machinery is scheduled as required.

    4. Supervise teamactivity

    4.1 Production standards are communicated to team members.

    4.2 Work allocation requirements are monitored and addressedin order to maintain optimum production efficiency.

    4.3 Targets and procedures are communicated to appropriatepersonnel in a logical and easily understood manner.

    4.4 Team communications and relations are monitored andsupported.

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    4.5 Team compliance with OHS practicesis monitored.

    4.6 Production output is monitored against targets and addressedas necessary

    5.Liaise withdownstreamand upstreamareas andmanagement

    5.1 Liaison with downstream and upstream areas is maintainedto ensure quality and efficiency of operations as required.

    5.2 Management is kept informed of progress and any issueswhich may affect operation outcomes.

    5.3 Ongoing liaison is maintained with management to guideoperation targets.

    5.4 Opportunities to minimize down time are discussed andarranged with maintenance staff and management.

    6. Ensureworkplacedocumentation

    6.1 Documentation procedures are identified for each step ofoperations.

    6.2 Compliance with documentation requirements is monitored.

    6.3 Movement of materials through operations is monitored toassess progress.

    6.4 Enterprise documentation is completed.

    Variable Range

    Occupational

    Health & safety

    OHS practices include hazard identification and control, risk

    assessment and implementation of risk reduction measuresspecific to the tasks described by this unit, and may relate to:

    manual handling techniques

    standard operating procedures

    personal protective equipment

    safe materials handling

    taking of rest breaks

    ergonomic arrangement of workplaces

    following marked walkways

    safe storage of equipment

    housekeeping reporting accidents and incidents

    environmental practices

    Operationprocesses

    Operation processes may include:

    use of machines and equipment

    use of chemicals

    use of materials

    Issues which mayaffect operationoutcomes

    Issues which may affect operation outcomes may relate to:

    staffing

    machinery

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    materials

    schedules

    maintenance requirements

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    organize machine operations, staff and operation processes

    Communicate with other employees and external personnelsuch as suppliers, contractors, etc.

    implement appropriate ways of correcting non-complianceand inefficiencies

    apply techniques to monitor operations

    provide technical support

    apply OHS practices in work operations check operation outputs against specifications

    maintain accurate records

    UnderpinningKnowledge andAttitudes

    Demonstrates knowledge of:

    production and workflow system in the workplace

    requirements for efficient production

    controlling, monitoring and assessing production efficiency

    factors and constraints that impact on effective workflow

    ways of controlling factors and constraints

    efficient operation of machines and processes within area of

    supervision techniques and procedures identifying workflow problems

    machinery maintenance requirements

    quality assurance standards, procedures and practices

    OHS practices, including hazard control measures

    workplace practices, recording and reporting practices

    UnderpinningSkills

    Demonstrates skills to:

    schedule and prioritize resources (machines, staff, materialsand operation processes)

    clarify and communicate tasks, roles and responsibilities

    allocate work for operators/team members identify and report problems with workflow

    problem solving techniques

    read, interpret and follow information on work specifications,standard operating procedures and work instructions

    maintain accurate records

    communicate within the workplace

    sequence operations and meet specifications

    carry out work according to OHS practices

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    ResourceImplications

    Access is required to real or appropriately simulated situations,including work areas, materials and equipment, and to informationon workplace practices and OHS practices.

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Interpret and Apply Textile Calculations and Specifications

    Unit Code TXT TTP4 03 0511

    Unit Descriptor This unit covers the knowledge, skills and attitudes to interpret and

    apply calculations and specifications within a textile manufacturingenvironment.

    Elements Performance Criteria

    1.Obtain andinterpret textilespecifications

    1.1 Features of systems used to document specifications andtechniques for converting specifications across systems, areidentified

    1.2 Specifications applying to fiber and yarn analysisareinterpreted

    1.3 Specifications applying to fabric analysisare interpreted

    1.4 Terminologyused in the textile production industry relatingto raw materials, specifications and processing are correctlyinterpreted, applied and used

    1.5 Specifications appropriate to the textile operation areobtained and interpreted

    1.6 Work requirements are determined from specifications

    1.7 Clarification of specifications is undertaken as required using

    appropriate information resources and search techniques2. Perform textile

    calculations

    2.1 Calculation requirements for specific production processesare determined

    2.2 Formulasused to convert specifications to desired formatare identified and applied

    2.3 Formulas used for calculating requirements for natural fiberand yarn production are identified and applied

    2.4 Formulas used for calculating requirements for textileproduction are identified and applied

    2.5 Formulas and graphs used for calculating requirements forproduction of man-made fibres are identified and applied

    2.6 Calculations are checked and verified as correct

    2.7 Deviations from expected outcomes are examined andvalidated with appropriate information resources

    3. Completerecords

    3.1 Calculation records are accurately documented to agreedstandards

    3.2 Documentation is prepared for testing or productionprocesses

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    Variable Range

    OccupationalHealth andSafety

    OHS practices include hazard identification and control, riskassessment and implementation of risk reduction measuresspecific to the tasks described by this unit, and may relate to:

    manual handling techniques standard operating procedures

    personal protective equipment

    safe materials handling

    taking of rest breaks

    ergonomic arrangement of workplaces

    following marked walkways

    safe storage of equipment

    housekeeping

    reporting accidents and incidents

    environmental practicesSpecificationsapplying to

    Fiber and yarnanalysis

    Specifications applying to fiber and yarn analysis may include

    coefficient of variation

    count or linear density

    ply

    TPI

    fiber fineness

    fiber and yarn strength

    hairiness

    moisture or regain

    Specificationsapplying to

    fabric analysis

    Specifications applying to fabric analysis may include mass per unit area/ GSM

    PPI

    EPI

    Length and width

    shrinkage

    Pilling

    Abrasion

    Drape

    permeability

    fire proofTerminology Terminology may include

    Ethiopian standards

    international standards

    industry standards

    Resources andsearchtechniquesinclude

    standard operating procedures, safety procedures, job lists,manufacturer manuals, specifications, textile productionpatterns and machine settings, Ethiopian and InternationalStandards, trade journals, quality system documentationcustomer requirements, workplace and site procedures and

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    manuals, industry manuals, codes of practice, awards,legislation, plans, diagrams, log books

    hard copy or electronic data

    key personnel, supervisors, trainers, colleagues

    using index, table of contents, numbering and classification

    systems, etc. computer database search or look-up, questioning, cross-

    referencing

    basic techniques to identify relevant information, includingskimming and scanning, identifying key words and ideas

    Formulas Formulas may include

    calculation of percentages

    calculation of fractions

    conversion between systems

    reading and constructing graphs

    Appropriateinformation

    resources

    Appropriate information resources may include supervisors

    managers

    trainers

    machine manuals

    Evidence Guide

    Critical Aspects

    of Competence

    Demonstrates skills and knowledge to:

    identify specifications relevant to textile processes interpret specifications accurately

    convert specifications formats accurately as required

    select and apply correct formulas

    undertake textile calculations

    construct and read graphs

    record calculations and units accurately

    apply OHS practices in work operations

    UnderpinningKnowledge and

    Attitudes

    Demonstrates knowledge of:

    textile industry terminology

    systems and formula used in textile calculations weight length ratio

    international specification standards

    practical application of calculations

    quality practices

    workplace practices

    practices for recording and reporting

    production processes

    UnderpinningSkills

    Demonstrates skills to:

    identify specification information

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    recognize, rectify and report deviations from specifications

    read, interpret and follow specification information, standardoperating procedures and work instructions and otherreference material

    maintain accurate records

    communicate within the workplace sequence operations

    clarify and check task-related information

    carry out work according to OHS practices

    ResourceImplication

    Access is required to real or appropriately simulated situations,including work areas, materials and equipment, and to informationon workplace practices and OHS practices.

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test

    Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    CopyrightTextile Technology and Production

    Ethiopia Occupational StandardVersion 1May 2011

    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Facilitate Development of New Textile Product

    Unit Code TXT TTP4 04 0511

    Unit Descriptor This competency covers the knowledge, attitudes and skillsrequired to develop a new/evolutionary product within an existingrange of products and encompass design for manufacture andthe facilitation of its initial production.

    Elements Performance Criteria

    1. Confirm designbrief of newproduct in

    consultationwith relevantpeople

    1.1 Communicate with customer and other key stakeholders andagree on technical specification, aesthetic requirements,timelines, cost and other market requirements

    1.2 Determine regulatory/industry code/intellectual propertyrequirements for product

    1.3 Identify possible tooling/process/equipmentneeds

    1.4 Develop design brief, including relevant drawings, to meetneeds

    1.5 Obtain 'sign off' on total design brief from all relevantpersons

    2. Determine

    materialrequirementsfor product

    2.1 Select appropriate materials/combination of materials/

    components in liaison with key stakeholders2.2 Determine material/component testing and evaluation

    regime required to meet product end use requirements,including regulatory/industry code requirements

    2.3 Arrange for, testing and evaluation of trial materials/components

    2.4 Guide material trial process and interpret material trialresults

    2.5 Determine final materials/components specifications anddetails of value chain

    3. Determineprocessrequirementsfor product

    3.1 Select appropriate process to make product in liaison withkey stakeholders and based on relevant factors

    3.2 Determine any special process/equipment requirements forthis product

    3.3 Communicate with production personnel to determine theirconcerns and/or training or other needs

    3.4 Adjust the design as required to satisfy customer andproduction needs

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    4. Ensure processneeds for newproduct havebeen met

    4.1 Liaise with equipment design/procurement personnel

    4.2 Interpret hardware specifications and ensure they areappropriate for the job required

    4.3 Liaise with process personnel to ensure appropriate draft

    procedures for new product have been developed

    4.4 Validate product cost and design meets objectives

    5. Trial newproduct throughthe process

    5.1 Design trialing procedure to deliver required information

    5.2 Liaise with relevant stakeholders

    5.3 Ensure health safety and environment (HSE) requirementsare stringently observed

    5.4 Coordinate the trialing of the new product

    5.5 Interpret product trial results and guide product trial process

    5.6 Tune process to optimize production of new product

    6. Determineprocesscapability

    6.1 Plot appropriate statistical process control charts

    6.2 Determine confidence limits

    6.3 Compare confidence limits with product specification

    7. Coordinateproduct trials

    7.1 Determine product testing and evaluation regime required tomeet end use requirements, including regulatory/industrycode requirements

    7.2 Arrange for testing and evaluation of trial product/prototype

    7.3 Interpret product trial results and guide product trial process

    7.4 Determine final product specification in liaison with keystakeholders

    7.5 Make required changes to materials, process and equipment

    8. Implementstandardprocedures fornew product

    8.1 Monitor initial production and, in liaison with appropriateteam members, adjust process, conditions and materials toensure the product and process outcomes conform torequirements

    8.2 Ensure process specifications are updated and reflect theoptimized operation developed

    8.3 Ensure standard operating procedures are correct for thenew product

    8.4 Ensure equipment and other hardware records are updatedto reflect additions/changes

    8.5 Ensure project records are complete and all required reportshave been completed and submitted

    8.6 Archive records according to company procedure

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    Variable Range

    OccupationalHealth and Safety

    Safe working practices include compliance on acceptedpolicies, standard, strategies legislative and enterpriserequirements.

    Recognize hazards commonly occurring at the workplaceand follow health and safety instructions and proceduresin the workplace.

    Implement and monitor defined OHS policies andprocedures for a work group or area, within their scope ofresponsibilities.

    Processes andpolicies

    This competency unit is for the design of a new product'from scratch'.

    It assumes an understanding of the operation of allrelevant equipment and processes but does notnecessarily require them to be used personally.

    The competency assumes a working knowledge of allmain processes and materials so that an informed choicecan be made between them.

    All operations are performed in accordance with standardprocedures and policies.

    Typical regulatoryrequirements

    Typical regulatory requirements include:

    Occupational Health and Safety (OHS)

    Environmental regulations

    Structural codes

    Product/industry specific requirements.

    Relevant factors Relevant factors may include:

    Type of material

    Dimensional precision of product

    Length of run/number of products

    Required aesthetics

    Size and complexity of product

    Available capital funding

    Process equipment available

    HSE.

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    Confirm design brief of new product in consultation withrelevant people

    Determine material requirements for product

    Trial new product through the process

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    Implement standard procedures for new product

    Determine process requirements for product

    UnderpinningKnowledge and

    Attitudes

    Demonstrate knowledge and attitudes on:

    Knowledge and understanding of the materials, equipment

    and process sufficient to choose an appropriatecombination of materials and process to achieve the enduse function of the product.

    Knowledge of the enterprise's procedures and relevantregulatory requirements along with the ability to implementthem within appropriate time constraints and workstandards.

    Underpinning Skills Demonstrates skills to:

    draw trade sketches and drawings

    access industry standards

    complete accurate documentation read, interpret and follow information on work

    specifications, standard operating procedures and workinstructions, and other reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information

    carry out work according to OHS practices

    ResourceImplications

    The following resources MUST be provided.

    Workplace or fully equipped assessment location withnecessary tools and equipment as well as consumablematerials

    Documented organizational requirements

    Approved assessment tools

    Certified assessor /Assessors panel

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test

    Observation/Demonstration with Oral Questioning

    Context ofAssessment Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Interpret Product Costs in Terms of Customer Requirements

    Unit Code TXT TTP4 05 0511

    Unit Descriptor This unit covers the knowledge, attitude and skills needed for aperson to be able to identify the major cost components of theirproduct/s, the basic relationship of these to customer benefits anduse this to help minimize waste (defined as anything not deliveringa customer benefit). It has a different focus to apply cost factors towork practices which focuses on costs in isolation whereas thisunit regards all costs not directly leading to customer benefit aswaste. It may apply to all employees.

    Elements Performance Criteria

    1. Identify costcomponentsderiving fromcustomerbenefits andother costs

    1.1 Identify customer features/benefitsin product or processbeing undertaken

    1.2 Identify cost components which deliver customerfeatures/benefits and those which don't.

    2. Comparerequiredperformance of

    product orprocess stepswith actualperformance

    2.1 Identify performancerequired to meet customer needs inown work and that of team

    2.2 Identify actual performance

    2.3 Compare cost components of products or process withcurrent customer-related targets

    2.4 Separate costs components into those that contribute tocustomer features/benefits and those that do not contribute

    2.5 Determine non-contributing cost componentswhich areunder control of the individual or team

    3. Minimize waste 3.1 Recommend changes to eliminate or reduce waste

    3.2 Adopt changes which minimizes waste

    3.3 Monitor effect of changes to ensure gains are made againstcustomer features/benefits

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    Variable Range

    OccupationalHealth and

    Safety

    Safe working practices include compliance on acceptedpolicies, standard, strategies legislative and enterprise

    requirements. Recognize hazards commonly occurring at the workplace

    and follow health and safety instructions and procedures inthe workplace.

    Customerfeatures/benefits

    Customer features/benefits are those characteristics of theproduct or services which add value to the customer, thisvalue may be assessed in financial or features terms.

    The customer may be internal or external.Performance

    Performance may be thought of as the rate of output of theplant compared to the rate required to meet demand.

    Performance might also be thought of in terms of takt wheretakt time is the allowable time to produce one product at therate and quality customers are demanding it.

    This is NOT the same as cycle time, which is the normaltime to complete an operation on a product (which shouldbe less than or equal to takt time).

    Customer-relatedtargets

    Customer-related targets are the internally set financial andoperational targets that contribute to meeting customerfeatures/benefits.

    Non-contributing

    cost components

    Non-contributing cost ComponentsSome costs incurred make a

    direct contribution to customer features/benefits. These costscontinue to need to be incurred (although they may beminimized) in order to gain the customer feature/benefit. Othercosts do not contribute to customer features/benefits (non-contributing cost components) and either must be maintainedsuch as regulatory compliance and occupational health andsafety (OHS) costs while other costsare not required and do notcontribute to customer features and so should be eliminated ifpossible.This is also defined in terms of waste.Within manufacturing, categories of waste include:

    Excess production and early production Delays

    Movement and transport

    Poor process design

    Inventory

    Inefficient performance of a process making defective items.Waste for this unit may include activities which do not yield anybenefit to the organization or any benefit to the organizations

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    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    Identify cost components deriving from customer benefitsand other costs

    Compare required performance of product or process stepswith actual performance

    Evidence of implementing changes which reduce waste.

    UnderpinningKnowledge andAttitudes

    Demonstrate a knowledge of accessing company informationabout:

    Customer features/benefits

    Cost components of products made

    Costs concepts such as expense and income

    Major cost contributors to product (e.g. energy)

    Difference between internally and externally controlled costs

    Difference between overhead, labor and consumablesUnderpinningSkills

    Demonstrates skills to:

    access industry standards

    read, interpret and follow information on work specifications,standard operating procedures and work instructions, andother reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information carry out work according to OHS practices

    ResourceImplications

    The following resources MUST be provided.

    Workplace or fully equipped assessment location withnecessary tools and equipment as well as consumablematerials

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test

    Observation/Demonstration with Oral Questioning

    Context of

    Assessment

    Competence may be assessed in the work place or in a

    simulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Assist in Implementing Proactive Maintenance Strategy

    Unit Code TXT TTP4 06 0511

    Unit Descriptor This unit covers the knowledge, attitudes and skills required by amaintenance person to assist in the implementation of a proactivemaintenance strategy in a manufacturing environment. This unitincludes the interaction between maintenance worker andoperator as appropriate.

    Elements Performance Criteria

    1. Developcomponents ofreliability

    strategy for awork/plant area

    1.1 Determine manufacturer's recommended inspection,servicingand related schedules for relevant plant

    1.2 Consult with relevant people with regard to appropriateinspections, services and schedules

    1.3 Discuss any conflicts with relevant people and seekresolution of conflicts

    1.4 Develop schedules in liaison with relevant people

    1.5 Identify inspections and servicing which may be done byoperations personnel in liaison with relevant stakeholders

    2. Assess currentpractice for

    maintenanceimplications

    2.1 Evaluate proceduresfor plant/equipment reliabilityimplications

    2.2 Discuss current practices with relevant people to determineany plant/equipment reliability implications

    2.3 Recommend changes to improve plant/equipment reliability inaccordance with procedures

    3. Assist inimplementingthe reliabilitystrategy

    3.1 Arrange for schedules to be incorporated in relevant workplans

    3.2 Identify training needs in discussion with relevant personnel

    3.3 Assist personnel to develop required skills forinspections/servicing within scope of authority

    3.4 Collect data/information as required by own work plan

    3.5 Compare data/information with performance indicators

    3.6 Recommend improvements to reliability strategy inaccordance with procedures

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    Variable Range

    OccupationalHealth and Safety

    Safe working practices include compliance on acceptedpolicies, standard, strategies legislative and enterpriserequirements.

    Recognize hazards commonly occurring at the workplace andfollow health and safety instructions and procedures in theworkplace.

    Inspection Inspectionmay include:

    Reading dials, gauges, meters

    Observations including those using sight, hearing, smell, feel

    Observations of product quality/faults/rejects.

    Servicing Servicingmay include:

    Cleaning

    Lubricating

    Topping up

    Adjusting

    Procedures Procedures include:

    all work instructions,

    standard operating procedures,

    formulas/recipes, batch sheets,

    temporary instructions and similar instructions provided forthe smooth running of the plant.

    They may be:

    written,

    verbal,

    computer based or in some other form.

    For the purposes of this Training Package, 'procedures' alsoincludes good operating practice as may be defined by industrycodes of practice (e.g. Good Manufacturing Practice (GMP),Responsible Care) and government regulations.

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    Develop components of reliability strategy for a work/plantarea

    Assess current practice for maintenance implications

    UnderpinningKnowledge atAttitudes

    Demonstrate knowledge and attitudes on:

    Requirements of the proactive maintenance strategy beingimplemented

    Principles of operation of the equipment/plant

    Likely abilities of operations personnel with regard to

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    inspections and servicing

    Procedures relevant to job

    Methods of making/recommending improvements.

    Underpinning

    Skills

    Demonstrates skills to:

    assess operating performance of machine start and stop machines according to specifications

    monitor machine operations, including machine productionreadings

    recognize fault conditions

    rectify minor machine faults or problems as required

    read, interpret and follow information on work specifications,standard operating procedures and work instructions, andother reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information

    carry out work according to OHS practices

    ResourceImplication

    The following resources MUST be provided.

    Workplace or fully equipped assessment location withnecessary tools and equipment as well as consumablematerials

    Method of

    Assessment

    Competence may be assessed through:

    Interview / Written Test Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Apply Quality Systems and Statistical Quality Control

    Unit Code TXT TTP4 07 0511

    Unit Descriptor This unit covers the knowledge, attitudes and skills required forworking within a quality improvement system, either individuallyor in a team situation and taking samples or applying a statisticalprocess to monitor production.

    Elements Performance Criteria

    1. Ensure workwithin a qualitysystem

    1.1 Instructions and procedures are ensured to be followed andduties performed in accordance with requirements of qualityimprovement system.

    1.2 Conformance to specifications is ensured.

    1.3 Defects are detected and reported according to standardoperating procedures.

    1.4 Performance of operation or quality of product or service ismonitored to ensure customersatisfaction.

    2. Engage inqualityimprovement

    2.1 Current performance is assessed.

    2.2 Established performance measures are identified.

    2.3 Specifications and standard operating procedures are

    identified.2.4 Defects are detected and reported according to standard

    operating procedures.

    2.5 Process improvement procedures are participated in.

    2.6 The improvement of internal/external customer/supplierrelationships is participated in.

    2.7 Performance of operation or quality of product or service ismonitored to ensure customersatisfaction

    3. Take samples 3.1 Difference between population and sample is understoodand various sampling schemesare applied in accordancewith standard operating procedures.

    3.2 Sample is taken according to the procedure.

    4. Apply statisticalprocess tomonitorproduction

    4.1 Concept of variation in terms of average and spread isunderstood. Data is used to produce relevant statisticalinformation.

    4.2 Data is interpreted accurately and information is presentedto appropriate authority according to standard operatingprocedures.

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    Variable Range

    Qualityimprovementsystem

    Quality improvement systema system comprising some or all ofthe following elements:

    Quality assurance

    Quality control Quality inspection

    Quality improvement

    Total quality control

    Quality terms quality assurance planning to meet customersrequirements

    quality control checks and procedures to ensure customerrequirements are met

    quality inspection inspecting and testing products andservices

    total quality control a company-wide approach thatcombines both quality assurance and quality control so thatthe customer is always satisfied

    Customer Customerthe next person or organization receiving the productionor service

    Samplingschemes

    Sampling schemes Agreed customer plans, Acceptable QualityLevel (AQL) and Average Outgoing Quality Level (AOQL) plans,balanced score card (BSC), 5S, Six Sigma etc.

    Relevantstatistical

    information

    Relevant statistical information Average, range and processcontrol data and the plotting of charts such as line graphs, run

    charts, tally charts, histograms, control charts, random andassignable causes etc.

    Evidence Guide

    Critical Aspectsof competence

    Demonstrates skills and knowledge to:

    work within a quality system

    engage in quality improvement

    take samples

    apply statistical process to monitor production

    UnderpinningKnowledge

    Demonstrate a knowledge of

    Commonly accepted meaning/s of the terms quality and qualitysystem

    The reasons for following the requirements of the qualityimprovement system

    Strategies and approaches for working within a quality system

    Procedures to be followed in undertaking the work

    Specifications to which the individuals work is to comply

    Reasons for ensuring work conforms to specification

    Benefits of good quality:

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    quality products reduced costs customer confidence, satisfaction and loyalty good reputation job satisfaction

    increased competitiveness keeping up with technology

    Costs and consequences of poor quality e.g.

    lost customers, accidents, wastage, lost time, low moraleand conflict

    Procedures for reporting defects

    Examples of common defects

    Quality improvement procedures

    Four steps of the quality cycle: plan, do, check, act

    Reasons for following process improvement procedures

    Examples of ways in which customer/supplier relationshipscan be improved

    Benefits of good customer/supplier relationship

    Hazards and control measures associated with applyingquality procedures, including housekeeping

    Safe work practices and procedures

    Numerical operations and statistical calculations/formulaewithin the scope of this unit

    Statistical process control procedures, which may include six-sigma etc. And the sampling procedures to be followed

    The types of charts that can be produced to assist monitoringof products including run charts, tally charts, histograms,control charts

    Use and application of personal protective equipment

    UnderpinningSkills

    Demonstrates skills to:

    consistently achieve quality and production outputrequirements

    read, interpret and follow information on work specifications,standard operating procedures and work instructions, andother reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information

    carry out work according to OHS practices

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    ResourceImplications

    The following resources must be provided.

    Workplace or fully equipped assessment area with necessarytools and equipment as well as consumable materials

    Method of

    Assessment

    Competence may be assessed through:

    Interview / Written Test Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in a simulatedwork place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Coordinate Set-Up of Machine/s for Product Change

    Unit Code TXT TTP4 08 0511

    Unit Descriptor This unit covers the skills, attitudes and knowledge required to setup machines for production changes in a textile enterprise.

    Elements Performance Criteria

    1.Set machines 1.1 Product specifications are interpreted correctly in relation tomachine setting requirements

    1.2 Machine is set in accordance with product specifications,machine manufacturer instructions and OHS practices

    2. Conductsample runs

    2.1 Material to be used for sampling is obtained

    2.2 Machine is operated in accordance with manufacturer andworkplace instructions to produce a specified sample

    2.3 Sample is organized for quality testing

    2.4 Sample is tested in accordance with workplace practices toensure required quality standards are met

    3. Re-adjustmachinesettings tomeetrequirements

    3.1 Test results are interpreted to determine adjustmentrequirements

    3.2 Adjustment changes are assessed in accordance with

    product and machine specifications3.3 Appropriate production personnel are informed of the

    availability of the newly set up machine in accordance withworkplace practices

    4. Maintainrecords

    4.1 Records are maintained and updated

    4.2 Reports prepared, where necessary, in accordance withworkplace practices

    4.3 Necessary documentation is accomplished in accordancewith workplace procedures and standards

    Variable Range

    OccupationalHealth & safety

    OHS practices must include hazard identification and control, riskassessment and implementation of risk reduction measuresspecific to the tasks described by this unit, and may include:

    manual handling techniques

    standard operating procedures

    personal protective equipment

    safe materials handling

    taking of rest breaks

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    ergonomic arrangement of workplaces

    following marked walkways

    safe storage of equipment

    housekeeping

    reporting accidents and incidents

    other OHS practices relevant to the job and enterprise

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    interpret specifications for machine settings

    perform sample runs

    arrange or conducting testing of sample

    make appropriate re-adjustments

    apply workplace health and safety policies in productionoperations

    maintain accurate records

    UnderpinningKnowledge andAttitudes

    Demonstrates knowledge of:

    setting up and adjustment requirements for the range ofmachines and equipment used in the workplace

    quality requirements

    machine manufacturer specifications

    safety and environmental aspects of relevant workplaceactivities

    OHS practices, including hazard identification and controlmeasures

    quality and workplace practices

    recording and reporting practices

    UnderpinningSkills

    Demonstrates skills to:

    set and operate machines

    test and analyze samples

    apply all the relevant safety practices when working in theindustry

    communicate effectively with individuals, work groups andsupervisors

    interpret and carry out established procedures

    read, interpret and follow information on work specifications,standard operating procedures and work instructions andother reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information

    carry out work according to OHS practices

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    ResourceImplications

    Access is required to real or appropriately simulated situations,including work areas, materials and equipment, and to informationon workplace practices and OHS practices.

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Estimate and Cost Job

    Unit Code TXT TTP4 09 0511

    Unit Descriptor This unit covers the skills and knowledge to estimate materials,

    labor and time requirements and establish costs for products andservices,

    Elements Performance Criteria

    1. Gatherinformation

    1.1 Details of customer requirements are obtained throughdiscussion with customer or from information supplied.

    1.2 Details of products and services to be provided aredeveloped.

    1.3 Delivery point and methods of transportation are determinedwhere necessary.

    1.4 Details are recorded.

    2. Estimatematerials, laborand time

    2.1 Types and quantities of materials required for work areestimated.

    2.2 Labor requirements to perform required services areestimated.

    2.3 Time requirements to perform required services are

    estimated.3. Calculate costs 3.1 Total materials costs and labour costs are calculated.

    3.2 Total job cost is calculated, including overheads and mark-uppercentages.

    3.3 Final cost to customer is calculated.

    4. Document andverify

    details

    Details of costs and charges are documented.

    Costs, calculations and other details are verified by otherenterprise personnel, as required.

    4.3 Customer quotation is prepared.4.4 Details are documented for future reference.

    Variable Range

    Legislative/regulatoryrequirements

    All work must comply with relevant Federal and State orTerritory legislative or regulatory requirements.

    OHS practices OHS practices include hazard identification and control, riskassessment and implementation of risk reduction measures

    specific to the tasks described by this unit, and may relate to:

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    manual handling techniques

    standard operating procedures

    personal protective equipment

    safe materials handling

    taking of rest breaks

    ergonomic arrangement of workplaces

    following marked walkways

    safe storage of equipment

    housekeeping

    reporting accidents and incidents

    environmental practicesTypes and Sourcesof Information

    Organizational rules, regulation and guidelines

    sharing best practice

    Virtual library

    Workplace guidelines

    Recorded documents/logo/history

    Required Knowledge Purpose of value chain analysis

    Methods of value chain analysis

    Types of waste and methods of reducing it

    Process used to make product

    Processes employed by other members of the value chainsufficient to have meaningful dialog with them

    Methods of value analysis

    Evidence Guide

    Critical Aspects ofCompetence

    Demonstrates skills and knowledge to:

    interpret work orders

    interpret specifications and instructions for products andmaterials to be used

    estimate quantities of materials required

    determine the types and amount of labour required tocomplete the work

    estimate time required to complete the work

    document and communicate work-related information,including customer requirements, products, materials andlabour required, costing calculations for products, materialsand labour, and special conditions

    use calculators, computer programs and other aids in theestimation and cost calculation processes

    UnderpinningKnowledge andAttitudes

    Demonstrates knowledge of:

    products and services offered by the enterprise

    operating principles of products and equipment

    workplace costing procedures

    components of overheads costs

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    components of direct labour costs

    workflow and manufacturing processes

    basic mathematical processes

    basic mathematical formulas

    labour rates and approximate costs of products and

    materials OHS practices, including hazard identification and control

    measures

    UnderpinningSkills

    Demonstrates skills to:

    locate and interpret technical information about products,materials, equipment and operating procedures

    identify customer requirements

    calculate amounts and sizes of materials

    apply hourly rates for labour and overheads

    estimate production times

    calculate total costs of products or services ascertain or estimate delivery, availability and timelines

    read, interpret and follow information on work specifications,standard operating procedures and work instructions, andother reference material

    maintain accurate records

    communicate within the workplace

    sequence operations

    meet specifications

    clarify and check task-related information

    carry out work according to OHS practicesResourceImplications

    Access is required to real or appropriately simulated situations,including work areas, materials and equipment, and to informationon workplace practices and OHS practices.

    Method ofAssessment

    Competence may be assessed through:

    Interview / Written Test

    Observation/Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Establish Quality Standards

    Unit Code TXT TTP4 10 0311

    Unit Descriptor This unit covers the knowledge, attitudes and skills required to

    monitor quality of work, establish quality specifications for workoutcomes, participate in maintaining and improving quality atwork, identify hazards and critical control points in the productionof quality output, assist in planning of quality assuranceprocedures, report problems that affect quality and implementquality assurance procedures.

    Elements Performance Criteria

    1. Establishqualityspecificationsfor service

    1.1 Market specifications are sourced and legislatedrequirementsidentified.

    1.2 Quality specifications developed and agreed upon

    1.3 Quality specifications are documented and introduced toorganization staff / personnel in accordance with theorganization policy

    1.4 Quality specifications are updated when necessary

    2. Identifyhazards andcritical control

    points

    2.1. Critical control points impacting on quality are identified.

    2.2. Degree of risk for each hazard is determined.

    2.3. Necessary documentation is accomplished in accordance

    with organization quality procedures

    3. Assist inplanning ofqualityassuranceprocedures

    3.1 Procedures for each identified control point are developedto ensure optimum quality.

    3.2 Hazards and risks are minimized through application ofappropriate controls.

    3.3 Processes to monitor the effectiveness of quality assuranceprocedures are developed.

    4. Implementquality

    assuranceprocedures

    4.1 Responsibilities for carrying out procedures are allocated tostaff and contractors.

    4.2 Instructions are prepared in accordance with theenterprises quality assurance program.

    4.3 Staff and contractors are given induction training on thequality assurance policy.

    4.4 Staff and contractors are given in-service training relevantto their allocated procedures.

    5. Monitor qualityof workoutcome

    5.1 Quality requirements are identified

    5.2 Inputs are inspected to confirm capability to meet qualityrequirements

    5.3 Work is conducted to produce required outcomes

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    5.4 Work processes are monitored to confirm quality of outputand/or service

    5.5 Processes are adjusted to maintain outputs withinspecification.

    6. Participate inmaintainingand improvingquality at work

    6.1 Work area, materials, processes and product are routinelymonitored to ensure compliance with quality requirements

    6.2 Non-conformance in inputs, process, product and/or serviceis identified and reported according to workplace reportingrequirements

    6.3 Corrective action is taken within level of responsibility, tomaintain quality standards

    6.4 Quality issues are raised with designated personnel

    7. Reportproblems that

    affect quality

    7.1 Recognize potential or existing quality problems.

    7.2 Identify instances of variation in quality from specifications

    or work instructions.7.3 Report variation and potential problems to

    supervisor/manager according to enterprise guidelines.

    Variable Range

    Sourced end-users

    customers or stakeholders

    Legislated

    requirements

    Verification of service quality as part of consumer legislation

    or specific legislation related to service content orcomposition.

    Safety procedures use of tools and equipment for construction works

    workplace environment and handling of material safety,

    following occupational health and safety proceduresdesignated for the task

    respect the policies, regulations, legislations, rule andprocedures for construction works

    Evidence Guide

    Critical Aspect ofCompetence

    Assessment requires evidence that the candidate:

    Monitored quality of work

    Established quality specifications for service

    Participated in maintaining and improving quality at work

    Identified hazards and critical control points in the productionof quality service

    Assisted in planning of quality assurance procedures

    Reported problems that affect quality

    Implemented quality assurance procedures

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    UnderpinningKnowledge

    Demonstrates knowledge of:

    Monitoring quality of work

    Establishing quality specifications for product

    Participating in maintaining and improving quality at work

    Identifying hazards and critical control points in the

    production of quality product Assisting in planning of quality assurance procedures

    Reporting problems that affect quality

    Implementing quality assurance procedures

    UnderpinningSkills

    Demonstrates skills in:

    Monitoring quality of work

    Establishing quality specifications for service

    Participating in maintaining and improving quality at work

    Identifying hazards and critical control points in theproduction of quality service

    Assisting in planning of quality assurance procedures Reporting problems that affect quality

    Implementing quality assurance procedures

    ResourceImplications

    The following resources must be provided:

    Workplace or fully equipped environment with necessarytools and equipment as well as consumable materials

    Methods ofAssessment

    Competence may be assessed through:

    Interview/ Written Test

    Observation/Demonstration with Oral Questioning

    Context of

    Assessment

    Competence may be assessed in the work place or in a

    simulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Utilize Specialized Communication Skills

    Unit Code TXT TTP4 11 0311

    Unit Descriptor This unit covers the knowledge, skills and attitudes required to

    use specialized communication skills to meet specific needs ofinternal and external clients, conduct interviews, facilitate groupdiscussions, and contribute to the development ofcommunication strategies.

    Elements Performance Criteria

    1. Meet commonand specificcommunication

    needs of clientsand colleagues

    1.1 Specific communication needs of clients and colleagues areidentified and met

    1.2 Different approaches are used to meet communicationneeds of clients and colleagues

    1.3 Conflict is addressed promptly and in a timely way and in amanner which does not compromise the standing of theorganization

    2. Contribute tothedevelopment ofcommunicationstrategies

    2.1 Strategiesfor internal and external dissemination ofinformation are developed, promoted, implemented andreviewed as required

    2.2 Channels of communication are established and reviewedregularly

    2.3 Coaching in effective communication is provided

    2.4 Work related network and relationship are maintained asnecessary

    2.5 Negotiation and conflict resolution strategies are used whererequired

    2.6 Communication with clients and colleagues is appropriate toindividual needs and organizational objectives

    3. Represent the

    organization

    3.1 When participating in internal or external forums,

    presentation is relevant, appropriately researched andpresented in a manner to promote the organization

    3.2 Presentation is clear and sequential and delivered within apredetermined time

    3.3 Utilize appropriate media to enhance presentation

    3.4 Differences in views are respected

    3.5 Written communication is consistent with organizationalstandards

    3.6 Inquiries are responded in a manner consistent with

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    organizational standard

    4. Facilitate groupdiscussion

    4.1 Mechanisms which enhance effective group interactionisdefined and implemented

    4.2 Strategies which encourage all group members to

    participate are used routinely4.3 Objectives and agenda for meetings and discussions are

    routinely set and followed

    4.4 Relevant information is provided to group to facilitateoutcomes

    4.5 Evaluation of group communication strategies is undertakento promote participation of all parties

    4.6 Specific communication needs of individuals are identifiedand addressed

    5. Conductinterview

    5.1 A range of appropriate communication strategies areemployed in interview situations

    5.2 Records of interviews are made and maintained inaccordance with organizational procedures

    5.3 Effective questioning, listening and nonverbalcommunication techniques are used to ensure that requiredmessage is communicated

    Variable Range

    Strategies Recognizing own limitations

    Utilizing techniques and aids

    Providing written drafts

    Verbal and non verbal communication

    Effective groupinteraction

    Identifying and evaluating what is occurring within aninteraction in a non judgmental way

    Using active listening

    Making decision about appropriate words, behavior

    Putting together response which is culturally appropriate

    Expressing an individual perspective Expressing own philosophy, ideology and background and

    exploring impact with relevance to communication

    Types of Interview Related to staff issues

    Routine

    Confidential

    Evidential

    Non disclosure

    Disclosure

    Interview Establish rapport

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    situations obtain facts and information

    Facilitate resolution of issues

    Develop action plans

    Diffuse potentially difficult situation

    Evidence Guide

    Critical Aspects ofCompetence

    Assessment requires evidence that the candidate:

    Demonstrated effective communication skills with clientsaccessing service and work colleagues

    Adopted relevant communication techniques and strategiesto meet client particular needs and difficulties

    UnderpinningKnowledge and

    Attitudes

    Demonstrates knowledge of:

    Communication process

    Dynamics of groups and different styles of group leadership Communication skills relevant to client groups

    UnderpinningSkills

    Demonstrates skills to:

    Full range of communication techniques including:

    Full range of communication

    Active listening

    Feedback

    Interpretation

    Role boundaries setting

    Negotiation

    Establishing empathy Communication skills required to fulfill job roles as specified

    by the organization

    ResourceImplications

    Access to relevant workplace or appropriately simulatedenvironment where assessment can take place

    Methods ofAssessment

    Competence may be accessed through:

    Interview / Written Test

    Observation / Demonstration with Oral Questioning

    Context forAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Develop Individuals and Teams

    Unit Code TXT TTP4 12 03 11

    Unit Descriptor This unit covers the skills, knowledge and attitudes required to

    determine individual and team development needs and facilitatethe development of the workgroup.

    Elements Performance Criteria

    1. Provide teamleadership

    1.1 Learning and development needsare systematicallyidentified and implemented in line with organizationalrequirements

    1.2 Learning plan to meet individual and group training anddevelopmental needs is collaboratively developed and

    implemented1.3 Individuals are encouraged to self evaluate performance

    and identify areas for improvement

    1.4 Feedback on performanceof team members is collectedfrom relevant sources and compared with established teamlearning process

    2. Fosterindividual andorganizationalgrowth

    2.1 Learning and development program goals and objectivesare identified to match the specific knowledge and skillsrequirements of competence standards

    2.2 Learning delivery methodsare appropriate to the learninggoals, the learning style of participants and availability ofequipment and resources

    2.3 Workplace learning opportunities and coaching/ mentoringassistance are provided to facilitate individual and teamachievement of competencies

    2.4 Resources and timelines required for learning activities areidentified and approved in accordance with organizationalrequirements

    3. Monitor and

    evaluateworkplacelearning

    3.1 Feedback from individuals or teams is used to identify and

    implement improvements in future learning arrangements3.2 Outcomes and performance of individuals/teams are

    assessed and recorded to determine the effectiveness ofdevelopment programs and the extent of additional support

    3.3 Modifications to learning plans are negotiated to improvethe efficiency and effectiveness of learning

    3.4 Records and reports of competence are maintained withinorganizational requirement

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    4. Develop teamcommitmentandcooperation

    4.1 Open communication processes to obtain and shareinformation is used by team

    4.2 Decisions are reached by the team in accordance with itsagreed roles and responsibilities

    4.3 Mutual concern and camaraderie are developed in the team5. Facilitate

    accomplish-ment oforganizationalgoals

    5.1 Team members actively participated in team activities andcommunication processes

    5.2 Teams members developed individual and jointresponsibility for their actions

    5.3 Collaborative efforts are sustained to attain organizationalgoals

    Variable RangeLearning anddevelopmentneeds

    Coaching, monitoring and/or supervision

    Formal/informal learning program

    Internal/external training provision

    Work experience/exchange/opportunities

    Personal study and Career planning/development

    Performance evaluation

    Workplace skills assessment

    Recognition of prior learning

    Organizational

    requirements

    Quality assurance and/or procedures manuals

    Goals, objectives, plans, systems and processes Legal and organizational policy/guidelines and

    requirements

    Safety policies, procedures and programs

    Confidentiality and security requirements

    Business and performance plans

    Ethical standards

    Quality and continuous improvement processes andstandards

    Feedback on

    performance

    Formal/informal performance evaluation

    Obtaining feedback from supervisors and colleagues Obtaining feedback from clients

    Personal and reflective behavior strategies

    Routine and organizational methods for monitoring servicedelivery

    Learning deliverymethods

    On the job coaching or monitoring

    Problem solving

    Presentation/demonstration

    Formal course participation

    Work experience

    Involvement in professional networks

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    Conference and seminar attendance

    Evidence Guide

    Critical Aspects ofCompetence

    Assessment requires evidence that the candidate: Identified and implemented learning opportunities for others

    Gave and received feedback constructively

    Facilitated participation of individuals in the work of theteam

    Negotiated learning plans to improve the effectiveness oflearning

    Prepared learning plans to match skill needs

    Accessed and designated learning opportunities

    Underpinning

    Knowledge andAttitude

    Demonstrate knowledge and skills include:

    Coaching and monitoring principles

    Understanding how to work effectively with team memberswho have diverse work styles, aspirations, cultures andperspective

    Understanding how to facilitate team development andimprovement

    Understanding methods and techniques to obtain andinterpreting feedback

    Understanding methods for identifying and prioritizing

    personal development opportunities and options Knowledge of career paths and competence standards in

    the industry

    Underpinning Skills Demonstrate skills on:

    Ability to read and understand a variety of texts, preparegeneral information and documents according to targetaudience; spell with accuracy; use grammar andpunctuation effective relationships and conflict management

    Communication skills including receiving feedback andreporting, maintaining effective relationships and conflict

    management Planning skills to organize required resources and

    equipment to meet learning needs

    Coaching and mentoring skills to provide support tocolleagues

    Reporting skills to organize information; assess informationfor relevance and accuracy; identify and elaborate onlearning outcomes

    Facilitation skills to conduct small group training sessions

    Ability to relate to people from a range of social, cultural,

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    physical and mental backgrounds

    ResourceImplications

    Access to relevant workplace or appropriately simulatedenvironment where assessment can take place

    Methods ofAssessment

    Competence may be accessed through:

    Interview / Written Test Observation / Demonstration with Oral Questioning

    Context ofAssessment

    Competence may be assessed in the work place or in asimulated work place setting

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Manage and Maintain Small/Medium Business Operations

    Unit Code TXT TTP4 13 0511

    Unit Descriptor This unit covers the operation of day-to-day business activities in

    a micro or small business. The strategies involve developing,monitoring and managing work activities and financialinformation, developing effective work habits, and adjusting workschedules as needed.

    Elements Performance Criteria

    1. Identify dailyworkrequirements

    1.1 Work requirements for a given time period are identifiedtaking into consideration resourcesand constraints

    1.2 Work activities are prioritized based on business needs,requirements and deadlines

    1.3 If appropriate, work is allocated to relevant staff orcontractors to optimize efficiency

    2. Monitor andmanage work

    2.1 People, resources and/or equipment are coordinated toprovide optimum results

    2.2 Staff, clients and/or contractors are communicated within aclear and regular manner, to monitor work in relation tobusiness goalsor timelines

    2.3 Problem solving techniquesare applied to worksituations to overcome difficulties and achieve positiveoutcomes

    3. Developeffective workhabits

    3.1 Work and personal priorities are identified and a balance isachieved between competing priorities using appropriatetime management strategies

    3.2 Input from internal and external sourcesis sought andused to develop and refine new ideas and approaches

    3.3 Business or inquiries are responded to promptly and

    effectively3.4 Information is presented in a format appropriate to the

    industry and audience

    4. Interpretfinancialinformation

    4.1 Relevant documents and reports are identified

    4.2 Documents and reports are read and understood and anyimplications discussed with appropriate persons

    4.3 Data and numerical calculations are analyzed, checked,evaluated, organized and reconciled

    4.4 Daily financial records and cash flow are maintained

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    correctly and in accordance with legal and accountingrequirements

    4.5 Invoices and payments are prepared and distributed in atimely manner and in accordance with legal requirements

    4.6 Outstanding accounts are collected or followed-up on5. Evaluate work

    performance5.1 Opportunities for improvements are monitored according to

    business demands

    5.2 Work schedules are adjusted to incorporate necessarymodifications to existing work and routines or changingneeds and requirements

    5.3 Proposed changes are clearly communicated and recordedto aid in future planning and evaluation

    5.4 Relevant codes of practice are used to guide an ethical

    approach to workplace practices and decisions

    Variable Range

    Resources mayinclude:

    staff

    money

    time

    equipment

    space

    Business goalsmay include:

    sales targets budgetary targets

    team and individual goals

    production targets

    reporting deadlines

    Problem solvingtechniques mayinclude:

    gaining additional research and information to make betterinformed decisions

    looking for patterns

    considering related problems or those from the past and how

    they were handled eliminating possibilities

    identifying and attempting sub-tasks

    collaborating and asking for advice or help from additionalsources

    Time management

    strategies mayinclude:

    prioritizing and anticipating

    short term and long term planning and scheduling

    creating a positive and organized work environment

    clear timelines and goal setting that is regularly reviewed and

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    adjusted as necessary

    breaking large tasks into smaller tasks

    getting additional support if identified and necessary

    Internal and

    external sourcesmay include:

    staff and colleagues

    management, supervisors, advisors or head office

    relevant professionals such as lawyers, accountants,management consultants

    professional associations

    Evidence Guide

    Critical Aspects ofCompetence

    A person must be able to demonstrate:

    ability to identify daily work requirements and allocate workappropriately

    ability to interpret financial documents in accordance withlegal requirements

    UnderpinningKnowledge andAttitudes

    Essential knowledge and attitudes include:

    Federal and Local Government legislative requirementsaffecting business operations, especially in regard tooccupational health and safety (OH&S), equal employmentopportunity (EEO), industrial relations and anti-discrimination

    Technical or specialist skills relevant to the businessoperation

    Relevant industry code of practice Planning techniques to establish realistic timelines and

    priorities

    Identification of relevant performance measures

    Quality assurance principles and methods

    Relevant marketing, management, sales and financialconcepts

    Methods for monitoring performance and implementingimprovements

    Structured approaches to problem solving, idea managementand time management

    UnderpinningSkills

    Essential skills includes:

    Literacy skills to interpret legal requirements, companypolicies and procedures and immediate, day-to-day demands

    Communication skills including questioning, clarifying,reporting, and giving and receiving constructive feedback

    Numeracy skills for performance information, setting targetsand interpreting financial documents and reports

    Technical and analytical skills to interpret business

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    documents, reports and financial statements and projections

    Ability to relate to people from a range of social, cultural andethnic backgrounds and physical and mental abilities

    Problem solving skills to develop contingency plans

    Using computers and software packages to record andmanage data and to produce reports

    Evaluation skills for assessing work and outcomes

    Observation skills for identifying appropriate people,resources and to monitor work

    ResourceImplications

    The following resources should be provided:

    Access to relevant workplace documentation, financialrecords, and equipment

    Methods ofAssessment

    Competence may be assessed through:

    Interview / Written Test Observation/Demonstration with Oral questioning

    Context forAssessment

    Competence may be assessed in the workplace or in asimulated work environment

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    Occupational Standard: Textile Technology and Production Level IV

    Unit Title Migrate to New Technology

    Unit Code TXT TTPA 14 0511

    Unit Descriptor This unit defines the competence required to apply skills andknowledge in using new or upgraded technology. The rationalebehind this unit emphasizes the importance of constantlyreviewing work processes, skills and techniques in order toensure that the quality of the entire business process ismaintained at the highest level possible through the appropriateapplication of new technology. To this end, the person istypically engaged in on-going review and research in order todiscover and apply new technology or techniques to improveaspects of the organizations activities.

    Elements Performance Criteria

    1. Apply existingknowledge andtechniques totechnology andtransfer

    1.1 Situations are identified where existing knowledge can beused as the basis for developing new skills.

    1.2 New or upgraded technology skillsareacquired and usedto enhance learning.

    1.3 New or upgraded equipment areidentified, classified andusedwhere appropriate, for the benefit of the organization


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