OSNALINE - kme.com...Steam Tracing / Product Categories Pre-insulated Steam Tracing In addition to...

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OSNALINE®

The Company 1

OSNALINE® 2TubesandTubeBundles

Product Advantages 2

Product Categories•Metallic 4 –LongContinuousCoils 5 –ProtectionPipe 5•Heat Tracing 6 –HeatTracing/ElectricTracing 6 –SteamTracing/Pre-insulated 7 –SpecialCoatedCoilsNEW 8 –SpecificDesigns 10•Plastic 11 Testing•Documentation 12 •SafeShipping 12

Technical Data•TubeMaterials 13 •DimensionsandWorkingPressure 15 –MetallicTubes –PlasticTubes•JacketMaterials 15•TemperatureLimitsofJacketMaterials 15•PermissibleBendingRadius 15

Accessories and Tools 16

OSNACOL® ProductLineIntendedforAlternativeEnergies 20

Research & Development 22

KME Quality Management 25

Content

1KME Special Products GmbH & Co. KG — OSNALINE® - Tube and Tube Bundles

The Company

Marine Applications

Formorethanacenturynow,productionofcopperanditsalloyshasstrengthenedKME’sreputationasoneoftheworld’sleadingmetalmanufacturers.KMEoffersnotonlyhighqualityproductsforcorrosiveenvironments,butalsoawiderangeofprojectpackagestailoredtoindividualperformancerequirements.Productionofseamlessandweldedpipes,aswellasfittingsandflanges,madefromcopper-nickelandothercopperalloysarepartofthecompany’ssolidinvestmentforthefuture.

KME as one of the largest manufacturers of copper and copper alloy products offers best possible product and engineering solutions in the various fields of industrial applications. As a leading supplier in the most diverse industries, KME serves the worlds market with a broad spectrum of technologically leading copper and copper-alloy tubes, strips and sheets of outstanding production quality.

AdditionallyKME'sbusinessunitMarineApplicationsmanufacturesseam-welded,coiledstainlesssteeltubesandOSNALINE®tubesandtubebundlesmadeofspecialcorrosionresistantmaterialswhichareusedinarangeofindustriesincludingshipbuildingandoffshoreoil/gas.KMEhasbeenproducingtubebundlestoindividualspecificationsintosuchindustriesforalmost50years.Thislongtraditionisuniqueandtheirexperienceandknow-howhavesetstandardsworldwide.

2 KME Special Products GmbH & Co. KG — OSNALINE® - Tube and Tube Bundles

OSNALINE® - Tubes and Tube Bundles

OSNALINE® tubes and tube bundles are pre-fabricated tube-runs consisting of a small diameter tube or group of tubes stranded in an extruded outer jacket. Each bundle can contain up to 19 tubes in a selection of materi-als and dimensions, and can be supplied either as a standard product or custom made to meet the client’s specific requirements.

OSNALINE®productsaregenerallyusedasimpulseandinstrumentlinestotransportgasesandfluidsandforhydraulicandpneumaticapplicationsinvariousindustries,suchas:

• Chemicalandpetrochemical• Shipbuildingandoffshore• Buildingand• Plantconstructionandmechanicalengineering.

Product Advantages

• Cost-effective alternativecomparedtoconventionalpipingandfieldinsulation;

• Reduced costs, installation time and space-saving;

• Easy installationsimilartoanelectricalcable;

• Availableinvery long lengths,thusreducing waste material, tube connections and the risk of leakages;

• Strandingtechnologyensuresimproved roundness, flexibilityandequal bending radii inalldirections;

• Extrudedouterjacketprovidesreliableprotection frommechanicalwear,abrasionandcorrosion;

• No maintenanceneeded;

• Spare tubesfacilitateanecessaryenlargementormodificationofanexistingarrangement atalaterstage;

• OSNALINE®productsareinspectedaccordingtoOSNALINE®specificationsand100%pressure testedpriortoshipment

OSNALINE®

Product Advantages



Metallic

MetallicMetallictubesandtubebundlesaredesignedspe-cificallyforhighpressureapplicationsinhydraulics.

Tubesandtubebundlesaresubjecttoextremecorrosiveloads,especiallyinamaritimeenviron-ment.Toavoidingressofmoistureandsaltthatleadstocorrosion,aswellasmechanicaldamageandwearfromvibration,thetubesareprotectedbyanextrudedouterjacketandthetubeendsbyheat-shrinkableaccessories.

Product Categories

•Stainlesssteels(304,316L,316Ti...)•High-alloy6%MostainlesssteelsNEW

•Ni-basealloys

•Copper-Nickel

•Copper

KMEisoneofafewmanufacturersworldwidecapableofsupplyingcoiledtubebundlesmadeofhigh-alloy6%Mostainlesssteel(UNSS31254)accordingtoNORSOKM-650NEW.UNSS31254tubesareonlyavailablewithouterjacketasOSNALINE®tubebundles.

Foravailabletubematerialsanddimensionsseethetablesinthetechnicaldatasection.


Product Categories

Long Continuous Coilsforpressurepurposesacc.toDINEN10217-7

KME,withourstate-of-the-artweldingtechnology,produceawiderangeofhighqualitytubesprovid-ingexcellentpropertiesintermsofstrength,cor-rosionbehaviourandeaseofbending.Whereverthere'saneedforhighperformancepressuretub-ing,KMEproductsarethefirstchoicematerials.

Foravailabletubematerialsanddimensionsseethetablesinthetechnicaldatasection.

Protection PipeConventionaltubejacketsarenotsuitableforinstallationincrudeoilandproductoilcarryingtanks.Thejacketsswellanddissolveleadingfinallytocorrosionofthebareexposedtubes.KMEhavedesignedanewgradeofcrudeoilresistantjacketwithantistaticproperties(<10GOhmacc.IEC/EN60079-0,section26.13)whichistightlybondedtothetubebymeansofaspecialadhesivelayer.

Metallic

•Stainlesssteels(304,316L,316Ti...)•High-alloy6%MostainlesssteelsNEW

•Ni-basealloys

•Copper-Nickel

•Copper


Heat TracingOSNALINE®productsaredesignedtosupplycorrosive,pureandhigh-purityliquids,gasesandvapoursinchemical,petrochemicalandindustrialprocesses.

Processandanalysersamplelinescarryingcertainsubstances,whicharesusceptibletospontaneouspolymerisationordecompositionaregenerallydeliveredinastabilisedformtoprovidefreezeprotectionortemperaturemain-tenance.Forthisapplication,OSNALINE®tubesandtubebundlesarealsoavailablewithsteamorelectricaltracing.

Product CategoriesHeat Tracing /Electric Tracing

Pre-insulatedSinglePTFE-TubewithElectricTracer

Electric TracingOSNALINE®productsareadditionallyequippedwithanelectricalheatingcabletoprovidefreezeprotectionortemperaturemaintenance.Thetubesandheatingcablehaveacircumferentialmetalsheathing,consistingoftwooverlappingaluminiumtapesfortemperaturedistributionalongthetubes.

Atin-platedcopperstrandinphysicalcontactwiththemetalsheathingalongtheentirelengthof,servesasanequipotentialbondingconductor.Togethertheyarewrappedwithathermalinsula-tionmadeofseverallayersofpolyesterfleeceorglassfibreandprotectedbyoneofavarietyofjacketmaterialsaccordingtotheclient’srequire-ments.

ElectricaltracingOSNALINE®productsareusedwheresteamisnotavailableorsteamsupplycouldbeinterrupted,suchasduringshutdowns.

Electricaltracingversionsareavailablewithdifferentheatingcablessuchas:

• Selfregulating• Powerlimiting• Constantpower

Bythismeansitispossibletomaintaintempe-raturesforfrostprotectionfromanambienttemperatureof-25°Ctoover200°C.

Pre-insulatedTubeBundlewithElectricTracer-2Core


Product CategoriesSteam Tracing /Pre-insulated

Steam TracingInadditiontothemediumtubemadeofstainlesssteel,OSNALINE®steamtracingproductsarealternativelyavailablewithasteamtracertubemadeofcopperorstainlesssteel.Thetubesarewrappedwithathermalinsulationmadeofsev-erallayersofpolyesterfleeceandcoveredwithachoiceofadditionaljacketmaterialsaccordingtotheclient’srequirement.

Twodifferenttypesofsteamtracingproductsareavailable:• Heavysteamtracing:Steamtracertube andmediumtubeareindirectcontact• Lightsteamtracing:Steamtracertubeand mediumtubeareseparatedfromeachother

Pre-insulatedPre-insulatedtubesandtubebundlesaredesignedspecificallyfortransportofliquidandgasincondensatereturnandsteamsupplylines,wherealowtemperaturedropisexpectedduetolowheatlosses.Toavoidheatloss,thetubesarewrappedwithathermalinsulationmadeofseverallayersfrompolyesterfleeceorglassfibreandprotectedbyoneofarangeofjacketmaterialsinaccordancewithclientrequirements.

Pre-insulatedSingleTubePre-insulatedTubeBundle-4Core

Heavy steam tracingSteamtracertubeandmediumtubeareindirectcontact

Light steam tracingSteamtracertubeandmediumtubeareseparatedfromeachother


Special Coated CoilsNEW

forprocessandemissionsanalysers

Whencorrosionandsurfaceactivityareofconcern,solutionsmustbeengineeredusingspecialalloysorsurfacetreatments.Toenhancefurtherthephysicalcharacteristicsofourstain-lesssteelcoilswehavepartneredSilcoTek®toofferspecialcoatedtubingwithaceramic-likeinnersurfacetopreventadsorptionandimprovecorrosionresistance.Asaresult,thereisanimprovedresponsetimebytheanalyserindetectingchangesoftraceamountsofactivecompounds(H2S,mercury,ammoniaandmanyothers).

SilcoNert®2000isachemicalvapor-deposited(CVD)siliconcoating,specificallydesignedtoimprovetheinertnessofstainlesssteelandothermaterialstosulphurandothertypesofchemicals.TheCVDprocessproducesaflexible,amorphoussiliconlayercapableofoperatingathightem-peraturesthatdiffusesintothemetallatticeandservesasachemicallyprotectivebarrierwithacoatingthicknessof100-250nm.Thecoatingwillconformtothemostintricatesurfaceswhilemaintaininghighdimensionaltolerances.Thesurfaceisfurtherpassivatedwithcovalentlybondedhydrocarbonmolecules.Thisallowsthetubingsurfacestomaintaintheirprotectionduringbendingandwillalsonotinterferewiththreadedorcompressionjoints;makingSilcoNert®2000theidealcoatingforprocesssampling,refinerygassampling,anddownholesamplingapplica-tions.

SilcoNert®2000treatedtubingreducesuptakebyordersofmagnitude,relativetountreatedorelectropolishedstainlesssteeltubingandalsoeliminatesmemoryeffectsinsulphuranalysis.Figure1showsthattheadsorptionofammoniaisalmostcompletelypreventedbythecoating.

Product CategoriesHeat TracingSpecialCoatedCoils

Dursan®isahighdurability,wearresistant,cor-rosionresistant,andinertcoatingthatisidealforfieldsampling,process,andoil&gasappli-cations.Itofferssuperiorwearresistanceanddurabilityandextendsthelifeofstainlesssteelinharsh,corrosiveenvironments.Figure2showstheimprovedcorrosionresistanceofstainlesssteelwhereasinFigure3,Dursan®isshowntodoublethesurfacehardnessandwearresistance.Dursan’shightemperature,heatandoxi-dationresistantcoatingvirtuallyeliminatesoxi-dationofstainlesssteel;maintainingalustrousappearanceevenafterexposureto450°C.

Surfacetreatedstainlesssteelcoilspreventcorrosionoradsorptionofactivecompoundsinprocesssystems,andshouldbeconsideredinapplicationswherecorrosiveoractivestreamsaretobesampled,transferred,oranalysed;other-wise,poorsurfaceinertnesscanresultinperfor-manceissuesrangingfrompoorsensitivityandresolution,toadsorption/desorptionandcatalyticeffects.Theresultingoverallimpacttotheenduserincludesregulatorycomplianceissues,lostproduct,poorprocessyields;allofwhichcanbeavoidedbyusingKME/SilcoTekproducts.

Forfurtherinformation,pleasevisithttp://www.silcotek.com

Figure 3 Improvedwearresistance

withDursan®


Figure 1 Adsorptionofammoniaonmetal

andpolymersurfaces

Figure 2 Improvedcorrosionresistance

withDursan®

Product CategoriesHeat TracingSpecialCoatedCoils

Adsorption(1012molecules/cm2)

SilcoNert®2000

electropolished

316Lstainlesssteel

StainlessSteelDursan®

Adsorption of NH3 molecules on different surfaces

Surfacetreatment

5.7

72

150

100

50

0

138

Corrosion Rate (mpy)

400

300

200

100

0

304SS

Dursan®

Wear Rate

12

8

4

0

Figure 3 Improvedwearresistance

withDursan®

Dursan®reduceswearby50%


Product CategoriesHeat TracingSpecificDesigns

1. Pre-insulated Individual tubeSuitableformediumtemperatures(steampurgingtemperatures)abovethemaximumpermissibleheatingcabletemperature.Heatingcableisseparatedfromtheprocesstube,sothatthetemperatureexistingattheheatingcableiswithinthepermissiblelimits.

2. Tube in Tube SystemTubeintubeconfigurationisusedforthetransportoftoxicandcorrosivemedia.Thecombinationofanoutersafetytubeandaninnerprocesstubeoffersreliableprotectionforpeopleandenvironment.Thespacebetweenthetubescanbeflushedbygas.

3. Armoured SystemArmouringisdesignedforparticularlylongverticalinstallationsinharshenvironments.Steelstriporsteelwirecanbeusedforthearmouring.

4. Aluminium Tape SystemThisvariationissuitableforadjacentheat-tracinginstallationswhenasufficientsafetydistanceisnecessarybutcannotbeachievedduetospacelimitations.Anadditionalaluminiumtapeformsabarrierlayerdirectlyundertheouterjacketanddistributesthethermalloadatthecontactzone,thusavoidingpartialoverheatingandmeltingoftheouterjacket.

5. Pre-assembled Heating Cable End FittingThemaximumheatingcablelengthislimitedbytheswitch-ontemperatureandtheinrushcurrent.Largertubebundlelengthsarepossibleduetoafactory-made,pre-assembledheatingcableendterminationinsidethetubebundle.Thepowersupplytotheheatingcablestakesplaceatthebeginningandendofthetubebundle.

6. High-temperature Resistant End SealingInsulatedtubebundleendsealingfortubetemperaturesupto500°C.

1.

2.

3.

4.

5.

6.


Plastic Product Categories

Plastictubesandtubebundlesaredesignedspecificallyforlowpressureapplicationsinpneumatics.

• PE-LD• PE-HD• PTFE• PFA• PA

Welding Bead ProtectionSuitableforuseinareaswhereweldingmaybeapplied.

Weldspattercannormallypenetratetheouterjacketandunderlyingplastictubes.Toavoiddamage,abitumenpaperabsorbsthethermalloadwhenitcomesincontactwithweldingbeads.Thisgivesanadditionalprotectiontotheplastictubes.


EveryOSNALINE®productleavingourproductionisthoroughlytestedforoperationalsecurity.Finalproducttestingincludes,butisnotlimited,tothefollowing:

• 100%pressuretestingaccordingto specification• Internaltubediameterconsistencytesting• Materialconformitytesting• Externaltubediameterandthickness conformitytesting• Labellingcheck

Testing

DocumentationAmanufacturer’scertificateoraninspectiontestcertificate3.1acc.toEN10204isissueduponrequest.Thedocumentscontaintheresultsoftheperformedtests.Thirdpartyinspectionbyclassifi-cationsocietiescanbecarriedoutonrequest.

Safe ShippingOSNALINE®singletubesaresuppliedonwoodenpallets,inwoodenboxesoralternativelyonwood-endrums.OSNALINE®tubebundlesareusuallysuppliedonwoodendrums.AllwoodenlaggingareheattreatedaccordingtointernationalstandardslikeIPPCISPM15andtheendsoftubesandtubebundlesareprotectedagainstingressofmoistureanddust.


Tube Materials

Otherdimensionsandmaterialsonrequest.

*Annealingtemperatureacc.toNORSOKstandardM-630.

Letter symbol Material number Standard Properties and delivery conditions

Dimensions and product tolerances

Cu-DHP CW024A DINEN12449ASTMB68,B75

SeamlesscoilsConditionR220Cleannessoftheinnersurfaceacc.toDINEN12735-2

DINEN12449table20

CuNi10Fe1Mn CW352H DINEN12449ASTMB466

SeamlesscoilsConditionR290

DINEN12449table20

X6CrNiMoTi17-12-2

X5CrNi18-10

X2CrNiMo17-13-2

X2CrNiMo18-14-3

1.4571,AISI316Ti

1.4301,AISI304

1.4404,AISI316L

1.4435,AISI316Lmin.2.5%Mo

DINEN10217-7(metric)

ASTMA269(imperial)

Longitudinalandorbitalwelded-calibrated(WCR)

Tubehardnessmax.HRB90(180HV5)

DINENISO1127ToleranceclassD4,T5

X6CrNiMoTi17-12-2

X5CrNi18-10

X2CrNiMo17-13-2

X2CrNiMo18-14-3

1.4571,AISI316Ti

1.4301,AISI304

1.4404,AISI316L

1.4435,AISI316L

DINEN10216-5(metric)

ASTMA269(imperial)

SeamlesscoilsColdfinished,brightannealed(CFA)

Tubehardnessmax.HRB90(180HV5)

DINENISO1127ToleranceclassD4,T5

X1CrNiMoCuN20-18-7 1.4547min.6.0%Mo

ASTMA269*UNSS31254NORSOKstandardM-630

SeamlesscoilsTubehardnessmax.HRB90(180HV5)

ASTMA269

Technical Data


Tube Materials Technical Data

Dimensions and working pressure - Metallic tubesStandardvalueformax.designpressure(bar)ofmetaltubesacc.toAmerican Bureau of Shipping (ABS) RulesSafetyfactor=1,8againstRp0,2%yieldstrength

Welded steel tubes for pressure purposes - Technical delivering conditions - Part 7: Tubes made of stainless steels; German version DIN EN 10217-7:2005TubesincompliancewithPressureEquipmentDirectiveAD2000-MerkblattHP0ToleranceincompliancewithDINENISO1127ToleranceclassD4/T5Tubehardnesssmallerthan90HRBStandardvalueformax.designpressure(bar)ofmetaltubesacc.toAmericanBureauofShipping(ABS)Safetyfactor=1.8againstRP0,2%yieldstrength

Otherdimensionsandmaterialsonrequest.Thepressuretestiscarriedoutwithairunderwaterusingthemax.designpressuremultipliedbyfactor1.5uptoamax.testpressureof300bar.Hydro-testingwithwaterappliedforhighertestpressuresisavailableonrequest.

Tube material

Dimensions(mm)

Cu-DHP CuNi10Fe1Mn

Stainless steel

1.4571AISI 316Ti

1.4301AISI 304

1.4404/1.4435AISI 316L

(min. 2,5% Mo)

1.4547UNS S31254

(min. 6,0% Mo)

Design pressure (bar)Temperature (°C)

50 100 50 100 20 50 100 20 50 100 20 50 100 20 50 100

6x0.5 - - - - 189 182 167 - - - - - - - - -

6x1.0 145 141 - - 412 396 363 - - - - - - - - -

8x0.5 - - - - 139 134 123 129 117 104 - - - - - -

8x1.0 104 101 172 170 296 285 261 275 249 221 268 256 234 - - -

10x0.8 64 62 - - 181 174 159 168 153 135 164 157 143 - - -

10x1.0 81 79 135 133 231 222 203 214 195 173 209 200 182 330 293 253

10x1.2 - - 165 162 283 272 249 - - - - - - - - -

10x1.5 - - 212 209 364 350 321 338 307 272 329 316 288 520 463 399

12x1.0 66 65 110 109 189 182 167 176 159 141 171 164 150 270 241 207

12x1.5 104 101 172 170 296 285 261 275 249 221 268 256 234 423 376 324

12x2.0 - - - - - - - - - - - - - 588 524 451

[in] 50 100 50 100 20 50 100 20 50 100 20 50 100 20 50 100

¼"x0.035" 118 115 - - 336 324 296 - - - 304 292 266 - - -

¼"x0.040" - - - - - - - - - - 355 340 310 - - -

¼"x0.049" 176 171 - - - - - - - - 450 431 393 - - -

⅜"x0.035" - - - - 214 206 189 - - - 194 182 169 - - -

⅜"x0.040" 87 84 144 141 - - - - - - - - - - - -

⅜"x0.049" - - 181 178 311 298 274 - - - 280 269 245 444 395 341

⅜"x0.062" - - - - - - - - - - 368 352 321 583 519 447

⅜"x0.065" - - - - - - - - - - 390 374 341 616 548 472

½"x0.035" 55 54 - - 157 151 138 - - - 142 136 124 - - -

½"x0.040" 64 62 106 104 - - - - - - - - - 259 230 198

½"x0.049" - - - - - - - - - - 204 196 178 322 287 247

½"x0.062" - - - - 292 281 257 - - - 265 254 232 419 373 321

½"x0.065" - - - - - - - - - - 280 268 244 442 393 339


*Othersizesavailablebyspecialrequest.

NOTE:Maximumworkingpressuresgivenaretoberegardedasnominalvaluesprimarilyforpneumaticsystems(safetyfactor3againstburstingpressure).Apartfromundergoingdimensionalinspection,everyOSNALINE®plastictubeisroutinetestedthroughoutitslengthbytheunobstructedpassageofasteelballandalsotestedpneumaticallyforitsabilitytowithstandthespecifiedsystempressure.

Tube material

Dimensions(mm)

PE-LD PE-HD PA PTFE

Design pressure (bar)Temperature (°C)

20 40 60 20 40 60 75 20 40 60 80 100 20 50 100 150 200

6x1.0 13 7 3 27 13 7 4 27 19 15 13 10 15 13 10 8 6

8x1.0 9 5 2 13 9 5 3 19 13 11 9 7 11 9 7 6 4

10x1.0 7 3 1 15 7 3 2 15 11 8 7 5 9 7 6 5 3

12x1.0 6 3 1 12 6 3 1 12 9 7 5 5 7 6 5 4 3

[in] 20 40 60 20 40 60 75 20 40 60 80 100 20 50 100 150 200

¼"x0.040" 13 7 3 27 13 7 4 27 19 15 13 10 - - - - -

⅜"x0.040" 8 4 2 16 8 4 2 16 11 9 7 6 - - - - -

⅜"x0.062" 13 7 3 27 13 7 4 27 19 15 13 10 - - - - -

½"x0.062" 9 5 2 19 9 5 3 19 13 11 9 7 - - - - -

Dimensions and working pressure - Plastic tubes

KME Type Letter symbol Material description

Standard Flammability Flammability tested by

OSNA2000Type1

YM3 PVCPolyvinylchloride

DINVDE0207Part5

IEC60332-3-22CategoryA/F

ABSHN987717

PE-LD 2YM1and2YM2 PE-LDLowdensitypolyethylene

DINVDE0207Part3ASTMD1248:TypeII,ClassC,Category5

DINEN12449table20

OSNAPEHM2*

HM2* TPE-O*Thermoplasticelastomer

DINVDE0282Part24,HM2


ABSHN789265

OSNATPU* TPU* TPU*Thermoplasticpolyurethane

DINVDE0282Part10


ABS03-ES331499

Jacket materials

KME Type During assembly Min. / Max. (°C)

Before and after assembly (°C)

OSNA2000Type1 -5/+50 -40/+80

PE-LD -20/+50 -60/+70

OSNAPEHM2 -15/+50 -25/+80

OSNATPU -40/+50 -60/+120

Permissible bending radius (nominal) Type Tube bundle Tubes

Copper 8xOD6xOD

Stainlesssteelandcopper-nickel 10xOD

PE-HD,PA

7xOD

6xOD

PE-LD 5xOD

PTFE/PFA 7xOD

HeatinsulatedandHeattraced 10xOD -

* Tubebundleonlywithadditionalfillerjacket. Otherjacketmaterialsonrequest.

Temperature limits of jacket materials Permissible bending radius


Accessories and Tools

Inaddition,weofferaselectionofaccessoriesandtoolsrangingfromspecialistcutting,deburringandbendingtoolsthroughtostainlessmountingscrewsandheat-shrinkablecaps,andsleevesandtapesinvariouswidths.

Tube Cutter - Mini Quick

OD4-16mm

Tube Cutter

OD3-35mm

Pipe Cutter Deburring and Calibrating

Deburring and Calibrating Straight Tube Fittings

Straight Tube Fittings Straight Tube Fittings



Two Hand Bending Tool

OD6-12,7mmEasyConnectionofaSingleTube

Center Line Tool

EasyConnectionofaTwoCoreTubeBundletoValveManifolds

Electric Powered Hot Air Gun Tool Box (closed)

Tool Box



Heat-Shrinkable Dividing Caps

includingHotMeltGlueinside


2-Core


3-Core


4-Core Heat-Shrinkable Dividing Caps

6-Core

Heat-Shrinkable End Sealing Caps Heat-Shrinkable Sleeves


Heat-Shrinkable Winding Tape Heat-Shrinkable High-Temperature Sleeves

Thermofleece Sleeves

Repair Sleeves

Plastic Glands with Heat-Shrinkable Part



OSNACOL®ProductLineIntendedforAlternativeEnergies

Earth Collector Tubes for Geothermal Heat Pump SystemsTomeettheneedsofdomesticgeothermalenergyinstallations,KMEhasspecificallydevelopedOSNACOL®,asinglecoppertubewithaspecialcovering.Themostcommonlyusedsystemsfortheecologicaluseofgeo-thermalenergyarethehorizontalandverticalloopandwellmethods.

Direct Heat Exchanger (DX)Inthe“conventionalhorizontalloopsystem”,forbestenergyefficiencyofthetwoloops,tubesarelaidatadepthof0.8-1.2munder-ground.Arefrigerantisthencirculatedthroughthesetubes,whichareconnectedstraighttotheheatpump.ThemainbenefitofOSNACOL®isthedoublewalledconstructionofthetubewiththeinneroxygendiffusionresistantcoppertubeandtheoutercoveringforexternalprotection.Ageothermalenergysystemrequiresanoutsideareaof25m²toserveaheatoutputof1kWtobeeffective.

Depth ProbeInthe“verticalloopsystem",apairofverticalU-tubesarefilledwithamixtureofwaterandglycol,whichiscirculatedinaclosedlooptotrapenergyatdepthsfrom5to150metres.Thissystemneedsthreeloopsandisdefinitelymoreexpensivecomparedtothedirectheatexchanger,butitallowstheuseofthegeothermalsystemevenwherelessspaceisavailable.

Well SystemFinally,the“wellsystem”operatesbyheatexchangewiththewaterinaquifers,oftenatdepthsof10-20metres,whichremainatthesametemperatureallyearround.Thisguaranteeshighthermalyieldsfromheatpumps.

Tube dimension Material Standard Coil length

10.6x0.3*

DHPCopper(SF-Cu)

DINEN12449DINEN12735-2

Standard:65,70,75m

Manufacturinglengthsondrumsuptomax.2000m

10.0x0.7**

12.0x0.8

14.0x0.8

14.0x0.9

18.0x0.8

18.0x0.9

* OSNACOL®DX-light:extremelythin-walledtubeswithmax.quality**OSNACOL®DX Otherdimensions,colourandprintingavailableonrequest.


OSNACOL® in coils:Standardcoil Bifilarcoil


Research & Development

KMEprovidesallofthekeytechnologiesfortheproductionofhigh-performanceproducts.Carefulcontrolofproductchemicalcomposi-tionallowstherequirementsofallinternationalstandardstobemetandensuresexcellentductility,weldability,corrosionperformanceandthehighestreliability,whichinturnprovideseconomicefficiency.

KMEisconductingR&Dinvariousfieldsoftechnology:•Engineering•Materials•Coatings•Manufacturing

TheR&Ddepartmentformaterialdevelopmentcoversboththetestingofnewalloysandthefurtherdevelopmentofknownones.ThegoalforsuchresearchworkistoconstantlyimproveproductsforthebenefitofourcustomersandhasthefacilitytodrawontheknowledgeandexperiencefromthewholeKMEgroup.

Thelaboratory’smeltingandcastingfacilitiesarecapableofcastingblocksupto3,000kgwhichcanbefurtherprocessedattheproduc-tionfacilities.Thismeansthatoptimalproductionparameterscanbedeterminedinadvance.Asmallrollingmillandahotforgingprocess,togetherwithannealingandsalt-bathfurnaces,areusedforthermo-mechanicaltreatmentswithinthedepartment.

Thedevelopmentofmaterialsissupportedbythefullrangeofchemicalanalysisequipment(S-OES,XRS,ICP,F-AAS,GF-AASetc.),includingmetallography,andbySEMelectronmicroscopeincludingEDXanalysissystems.Intheareaofcoatings,agalvanotechnicallaboratoryhasbeensetup.Destructivetestsprovideadditionaldata,makingitpossibletocompilecustomer-specificinformation-e.g.withtemperaturetensiletests-onparticularstressessuchasthermal/chemicalproblemsinspecificareas.

Theuniquecombinationofknow-howandlong-standingexperienceinthefieldmakesKMEahighlyqualifiedpartnerinallchallengesthatarise.




KME Quality-Management

KMEiscommittedtothecontinuousimprovementofallourbusinessandproductionprocessesintermsofefficiency,effectivenessandreliabilityasregardstheirorganisation,technologicalaspectsandstaffmanagement.Theaimofourcommitmentistoincreasethesatisfactionofallstakeholders.Weareconstantlyengagedin:•creatingproductsofoutstandingquality•preventingerrorsanddefects•minimisingthecostsassociatedwitherrorsandinefficiencies•preventingthewasteofresources•establishingsafeproductionconditionstoprotectboth ouremployeesandtheenvironmentWeaimforexcellencebymeansoftransparentmanagementsystemsdesignedtosatisfytherequirementsofourclientstogetherwiththedemandsofthemarketandtechnology.ThequalitymanagementsystemsimplementedthroughouttheKMEGrouparefullycompliantwiththeprovisionsofISO9001aswellas,inthecaseofourautomotiveindustryclients,ISOTS16949,andourstaffisstronglycommittedtotheirimplementationatalllevels.

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ASSESSED

E N G I N E E R I N G C O P P E R S O L U T I O N S

Further information:

WWW.KME.COM

KME Special Products GmbH & Co. KG Marine Applications OSNALINE® - Tube and Tube BundlesP.O. Box 33 20 49023 Osnabrück Klosterstrasse 29 49074 Osnabrück GERMANYT +49 541 321-3220 [email protected] www.kme.com/marine

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Date post:	05-Mar-2021
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