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Imagination at work
Boosting Productivity with Industrial Internet
The Digital Industrial Company
Shefali PatelGE Digital
Our Perspective: How GE is participating in the 4th Industrial Revolution
1. Digital Industrial Emergence• Strategic Choices and when they matter most• Productivity Paradigm• Rise of the Platform and Apps- A different way of commerce• What is Industrial Internet of Things
2. GE’s Approach• Reorienting the company• Predix Platform & Apps- Current State & Future Investments• Use cases
3. Partnerships• Never a better time to partner• Opportunity to leapfrog to next gen tech
Outline
Industrial Markets are at an Inflection Point
• Renewables & storage steadily cheaper, pressuring fossil fuels
• Electrification of transportation – poised to rise• Private car ownership – poised to decline• Supply-driven cost pressure on oil & gas• Decline of retail foot traffic• Rise of direct-to-consumer CPG + ecommerce• IoT + AI and redeployment of human capital• Rise of localization and protectionism
New Industrial Infrastructure, Not Just a Technology
Cost of:• Sensors• Storage• Compute• Cloud services
• Sensors per Asset• Assets with
Sensors• Data
False Positives, False Negatives
View of Operations, Demand Sensing, & Supply Chain
Machine Learning & Advanced Analytics
500 sensors on a locomotiveThousands of locomotive instrumented
$1MM of computing power in 1996…is available for ~$500 today
From asset optimization to system optimization
6
Industry Evolution
New infrastructure drives productivity growth.
1750-1830: Steam, Rail
1880-1920: Electricity, Telephone
1960-2000: Computer, Internet
2010-…: IoT, Big Data, AI
New market entrants capitalize on the new capabilities and emerge as leaders.
The most agile incumbents invest in order to survive and thrive.
Machines + Data + Insights = Productivity
With every new beginning, there are creative forces of change…
“Industrial companies are in the information business. If you went to bed as an industrial company yesterday, you woke up as a software company” Jeff Immelt, Chairman and CEO, GE
Know Thyself, Know the Customer, Never Stop Innovating”. Beth Comstock, Vice Chair, GE
Learning culture with institutional practicesLeadership. Risk. Commitment
Market Orientation. Technology Innovation.
To continue to grow, maintain an essential discomfort in the world
Point in Time Matters: Global Market Dislocation + New Government + Technology Maturation & Convergence
Industrial
Disruption Outsidethe Core at Speed & Scale
Transformation of The Core
Strategic Choice and Change
• 1.5B Investment to Build Software• Outpost COE away from HQ• Comfort in good enough
Business Design & Culture Change
Our journey started in 2009……
Digital
Physical Virtual Machine Human Mind Hardware Software Sensors Data & Insights OT IT Material Science & Physics Data Science & AI Product Platform +Apps Domain Experts Digital Natives Millennials Century Old Industry Icon Silicon Valley Start-Up Value Chain Ecosystem
To create and inhabit a new world at the intersection of dualitiesDigital Industrial
TransformationBy Evolving our Culture
Being Open to Ideas from Inside & Outside. Adopting Horizontal Thinking.
20BNHotel Service
50BNTaxi Service
18BNConsumer App Economy
Owns no vehicles
Owns no real-estate
Creates a few apps
UBER
Apple
Landscape is changingSoftware has impacted every industry
Consumers benefitting. It is now Industrial’s turn for
interconnectedness
Source: Harbor Research, IDC, TCG Analysis
Consumer ~$170B Enterprise [IT] ~$206B Industrial [OT] ~$225B
Applications
Platform
$82B $131B $125B
$88B $75B $100B
The Rise of The Platformto facilitate interconnectedness
Common Thread: Purveyors of the Platform & Services
Connected Machines at the Core of Digital IndustrialBy 2020
Winners will master data and insights ... At speed & scale
152MCars connect to the
internet…6 fold increase
10BInternet connected
light bulbs
+1BGrowth in the
installed Base of Smart
Meters
108BTerabytes a day generated by GE
machines
Established Companies Vying for success in the IIoT Market Market By 2020: ~$300B
50 B Devices Connected
What is Industrial Internet
Catching the Wave to create a new industrial reality
Intelligent Machines
AdvancedAnalytics
People atWork+ +
GE FOR GE
PRODUCTIVITYDigital threadPredix + data
Digital twin
GE FOR WORLD
PLATFORMPredixSecure
Cloud for industry
GE FOR CUSTOMERS
APPLICATIONSGE’s software business“Inside-out” strategy
Outcomes for customers
Supplier Customer
GE: the digital industrial company
16$15B software business by 2020
Organizing for the Opportunity Three Waves of DeploymentGE Factories, GE Customers,
World
Data Drives Productivity Growth
Assets
PeopleProcesses
Reliability Availability Operational Cost Operational Risk
Quality Throughput Waste / Rework Lead Time
Decisions Engagement Cycle Time Turnover
Three WavesGE Factories, GE Customers,
World
Digital Application in Oil & GasIntelligent Pipeline
Digital Industry Solutions
Cloud Technology InfrastructurePredix connects industrial assets to the cloud and to each other
Cloud Foundry
Assets Analytics Data AccessAuthorizationOperations
Data Infrastructure
The Predix Cloud
OperationsOptimization
UI / MobileApplications
Connectivity Services Solutions
End-to-End Security
Edge Analytics Engine
Industrial Assets
BusinessOptimization
AssetPerformance Management
(APM)
EdgeAnalytics
PredixMachine
EnterpriseSystems
Predix Applications Portfolio Future Investments
Qualit
y
Control
Automati
on
Brilliant Factory
Developing algorithms to deliver customer outcomes that drive
productivityAdvanced Analytics & Data Science
+
Machine Learning & Artificial Intelligence
+
Digital Twin & Cloud Edge Computing
Research DomainsUnderlying Tech Investments
Three WavesGE Factories, GE Customers,
WorldWe are Platform People
Our First Killer AppAsset Performance Management (APM)
Foundational application for industrial asset productivity
Get ConnectedMACHINE & EQUIPMENT
HEALTH
SecurelyConnectEquipment
HighProbabilityof Detection
Data-RichActionableInsights
Get Insights RELIABILITYMANAGEMENT
ConfidenceAround BestOutcomes
IdentifyEmergingProblems
Collaboration
Get OptimizedMAINTENANCEOPTIMIZATION
BalancePerformance& Reliability
OptimizeMaintenance
MaintenanceStrategy
No unplanned downtime
operating costs & risk
Longer asset life
Value-based pricing … win/win for GE & customers
Three WavesGE Factories, GE Customers,
WorldWe are Asset Geeks. We are Analytics Geeks
Cultivating New Entrepreneurship
BSquare
ThetaRay
Nurego
Intel
InfoSys
Toshiba
SoftBank
Vodafone
AT&T
FogHorn
Cisco
TCS
Pivotal
ANSYS
Azuqua
Genpact
Plataine
SparkBeyond
FPT
China Telecom
PitneyBowes
Predix
Industrial Internet
Consortium
IGATE
Accenture
Creating a marketplace for apps. Bringing together developers and users
Opening Predix Infrastructure forLower Cost App Development(by 3rd Party Developers)
OPEN INNOVATION ECOSYSTEM
Three WavesGE Factories, GE Customers,
World
Pollux
Some use cases and customer value
First Global APMLNG Application
8000 Parameters BeingMonitored. Plan to scaleimpact from 442 Assets to 2300 (all trains)
50 to 600 assets across 11 plants to provide actionable warnings of impending equipment failure
Connect 650 Wells to Predix APM
Store, Connect and Visualizewell data to glean Insights
Transforming operational maintenance spend with advanced data analytics
Never a Better Time to CollaborateIndustrial Internet and Public Private Partnerships
Policy reform for connectivitydata access & broadband
infrastructure
Private Sector Partnerships Entrepreneurial Tech Talent
Success Factors & Comparative Advantage Productivity Growth
25
The Digital Industrial CompanyThank You
Microgrids Grid Modernization Agriculture
Improved infrastructure through Industrial Internet ApplicationsOpportunity to Leapfrog
Water-Energy-Food NexusSolar Costs Down by
~65%IIoT can enable
efficient remote operation of
microgrids
One way Centralized System
To Bi-Directional Grid Platform
IIoT can balance Decentralized Production
& Optimization of Fuel
Resources
More control over Natural factors
Better asset utilization for higher crop yields
28
Industry Challenges
RetiringWorkforce Big Data
Meters, PMU, …Mission Critical
Communication Cyber-Security
EnvironmentPublic Safety
Storm Restoration GHG
New ElectricalEquipment
(FACTS, HVDC, …)
SustainabilityRenewable Deployment & CO2 free energy New
Generation Mix
System ScalabilityFrom energy cluster to
large Interconnected Grids
System DynamicsOperating near to True real
Time Limits
IT Architecture& Services
Control Room
Business Model Change
New regulation
Nuclear AnomalyMoisture Carryover (MCO) has negative effects to worker health and plant operating costs. Effectively mitigating the problem is a current priority utilities and reactor vendors around the world.
Theta Ray
Power MicroServices - Predix Marketplace
Valve MonitoringWoodward has incorporated decades of experience controlling engines and turbines into its suite of software products and tools that assist in more predictive maintenance decisions and analytics.
Thetaray
31
23%
10%
TECH INDUSTRIAL
Tech Dominates Value$280B (+50%)
42% (+8X)
RETAIL MEDIA
Consumers Winning
4%
1.4%
‘91-’10 ’11-’15
Industrial Productivity
% S&P VALUE INVESTMENT
BUT
DECLINING
• Industrials have not benefitted from internet investments• Industrial Internet changes the game … “Power of 1%” in a $225
billion market• Value of operational insight > connectivity
IT IS INDUSTRIAL’S TURN
’80s’90s
’00s
TodayBig Iron
Repair Technology
Contractual Services
Digital Industrial
+ Partners+ Field engineers
+ Advanced repairs+ Part upgrades
+Risk sharing+Monitoring &
diagnostics
+Analytics-enabled uptime
+Software-enhanced output/performance
+Remote inspections
Backlog
$226B
CustomerOutcomes
TechnologyApplication
Our services have evolved
Becoming a Digital Industrial Company
36GE Digital
GE’s Digital Transformation Story
While transformation is complex, focusing on 5 key areas will drive future success
Source: World Economic Forum
Operating Model and Capabilitie
s
Data and Connected
Infrastructure
Partner Ecosystem
Culture Change
Incentives & Pricing
1
2
3
4
5
New Business Model – Transformation Maturity
Becoming a Digital Industrial Company
38GE Digital
Tools for Transformation
GE as an example for Industrial Internet at work
Becoming a Digital Industrial Company
40GE Digital
What is a Digital Industrial?
Becoming a Digital Industrial Company
41GE Digital
At its core, a digital industrial company uses data and analytics to create "digital twins" of its key processes and physical assets, which serves as the digital foundation.
This foundation enables the company to run a "digital thread" through the design, build, and service functions – creating a virtuous loop of continuous improvements.
Digital industrial companies use data and analytics to grow their top line via new data-driven offerings and outcome-based business models. .
Digital Twin
Digital Thread
Operational Agility & Business Model Innovation Business model innovation runs through operations.
42
APM covers > 75 % of total failures in Power PlantNumber of Failure Modes Coverage
Unplanned Downtime Coverage
65% of the average unplanned hours per unit have moderate to high analytic
coverage
Over
all
Cov
erag
e
APM covers > 65 % of most important failures resulting in greatest downtime
0%
50%
MediumHigh LowPlant GT ST Gen System Condensing HRSG
Industrial Imperative: Redefine the Game
Industrial productivity Meets the Digital Twin
4%
1991 – 2010
1%
2011 – 2015
+Physics
Analytics
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