60
Our products Our commitment
Our productsOur commitment
CONTENTSBORUSAN HOLDING AT A GLANCEBORUSAN MANNESMANN IN BRIEF PLANTSWATER PIPES
1.1 ERW Water Pipes 1.1.1 Grooved Pipe1.2 Spirally Welded Water Pipes
2469
111416
1
LINE PIPES 192.1 ERW Line Pipes 2.2 Spirally Welded Line Pipes
2123
2
PROTECTIVE COATINGS AND LININGS
QEHS MANAGEMENT
8
9
PRESSURE TUBES4.1 Boiler Tubes 4.2 Tubes For Pressure Purpose
4
HOLLOW SECTIONS5
MOTHER TUBES6
OIL & WATER WELL PIPES3.1 OCTG - Casing and Tubing 3.2 Water Well Casing Pipes
29
3132
34
40
25
2627
3 PRECISION TUBES77.1 ERW Precision Tubes7.2 Cold Drawn Precision Tubes
52
56
46
4849
Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its
65 years of history. The group currently operates in four major business areas including steel, distributorship,
logistics and energy.
In 2006 Borusan Group signed the United Nations’ Global Compact Policy and it supports and adheres by the principles of
“good corporate governance” and “sustainability” as a prerequisite of long-term and permanent components of success.
In 4 major business areas, with 5.000 dedicated employees…
BORUSAN HOLDING AT A GLANCE
2
Borusan Mannesmann
Borusan Stainless Steel Pipe
Borusan Engineering
Borusan İstikbal Trading
Borusan Makina ve Güç Sistemleri
Borçelik
Kerim Çelik
Borusan Oto & Otomotiv
Supsan Engine Valves
Manheim Turkey
The Pipe Group The Earth Moving Equipments Group
Steel Distributorship
The Flat Steel Group The Automotive Group
Giwa HoldingGmbH
Partners
3
Borusan has adopted as one of its primary principles the concept of giving back to the community with which it does business. In
order to better fulfill its social responsibility vision, the activities of the Asım Kocabıyık Culture and Education Foundation, which
was founded in 1992 and Borusan Culture and Arts, established in 1997, came together under one roof in 2008 to become the
Borusan Kocabıyık Foundation. With a deep social responsibility consciousness, the Borusan Group established the Borusan
Center for Culture & Arts on October 15, 1997. The Borusan Center for Culture and Arts is a member of the International
Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes the annual Mediterranean
Contemporary Music Days. It pursues its music activities through its prominent Borusan Istanbul Philharmonic Orchestra,
the Borusan Chamber Orchestra, the Borusan String Quartet and the Borusan Children’s Choir, as well as its Music Library.
Borusan Logistics
Borusan International
Borusan EnBW Energy
Logistics
Contribution to Community:
Energy
Celebrating its 55th anniversary in 2013, Borusan Mannesmann is the leading manufacturer
of steel tubes and pipes in Turkey. As the flagship of Borusan Group, Borusan Mannesmann
operates with four plants, three in Turkey and one in Italy with a total capacity of 1 mn
tpy, 65% of which is exported worldwide.
Borusan Mannesmann owes this outstanding position to its 55 years of corporate
management approach, qualified and committed workforce, belief in continuous
development and customer satisfaction.
Borusan Mannesmann’s water pipes, line pipes, oil & water well casing pipes, pressure
tubes, hollow sections, mothertubes and precision tubes are produced using state of the
art technology and know-how accumulated over five decades of pipe manufacturing.
Among Borusan Mannesmann’s short and long term plans is strengthening of its position
in worldwide markets through new opportunities and partnerships, developing high value
added products and enhancing production quality and productivity.
Corporate Structure:
Borusan Group and one of Europe’s leading steel and technology companies; Salzgitter
Mannesmann GMBH, merged their welded steel pipe investments in Turkey and named
that partnership; “Borusan Mannesmann Boru Yatırım Holding” in 1998. The company
has 73% shares of Borusan Mannesmann.
BORUSAN MANNESMANNIN BRIEF
4
73%
16%
11%
77% 23%
Borusan MannesmannInvestment Company
Free Float
Others
Halkalı PlantGemlik ERW Pipe PlantGemlik HSAW Pipe PlantVobarno Plant
TURKEY
ISRAEL
DENMARK
NETH.
BELGIUM
CYPRUS
LEB.
PORTUGAL
SERBIA
SWITZ.
IRELAND
UNITEDKINGDOM
ITALY BULGARI
AZERBAIJAN
GEORGIA
TUNISIA
SLOVAKIA
CZECHREP.
AUSTRIA
GREECE
ALB.
BOS.&HERZ
SLOVENIACROATIA
EST.
LAT.
LITH.
REIGNONISLAND
QUEEN ELIZABETHISLANDS
ICELAND
FINLANDSWEDEN
POLAND
GAMBIASENEGAL
SICILY
FRENCH GUIANA
ROMANIAFRANCE
SPAIN
ALGERIALIBYA
EGYPT
TANZANIA
ANGOLA
SOUTHAFRICA
QATAR
GABON
CAMEROON
SAUDIARABIA
YEMEN
OMAN
IRAQ
UZBEKISTAN
KAZAKHSTAN
JORDAN
Houston Plant
GERMANY
NORWAY
UKRAINE
HUNGARY
U.S
CANADA
UNITED STATES
PAKISTAN
U.A.E
CHAD
NIGERIA
BOTSWANA
CONGO
Halkalı PlantGemlik ERW Pipe PlantGemlik HSAW Pipe PlantVobarno Plant
TURKEY
ISRAEL
DENMARK
NETH.
BELGIUM
CYPRUS
LEB.
PORTUGAL
SERBIA
SWITZ.
IRELAND
UNITEDKINGDOM
ITALY BULGARI
AZERBAIJAN
GEORGIA
TUNISIA
SLOVAKIA
CZECHREP.
AUSTRIA
GREECE
ALB.
BOS.&HERZ
SLOVENIACROATIA
EST.
LAT.
LITH.
REIGNONISLAND
QUEEN ELIZABETHISLANDS
ICELAND
FINLANDSWEDEN
POLAND
GAMBIASENEGAL
SICILY
FRENCH GUIANA
ROMANIAFRANCE
SPAIN
ALGERIALIBYA
EGYPT
TANZANIA
ANGOLA
SOUTHAFRICA
QATAR
GABON
CAMEROON
SAUDIARABIA
YEMEN
OMAN
IRAQ
UZBEKISTAN
KAZAKHSTAN
JORDAN
Houston Plant
GERMANY
NORWAY
UKRAINE
HUNGARY
U.S
CANADA
UNITED STATES
PAKISTAN
U.A.E
CHAD
NIGERIA
BOTSWANA
CONGO
5
65% of productiongoing overseas...
Workforce of 1.250 committed people...
“Our mission is to provide products and services that enhance the quality of life with our expertise in steel pipe industry and to promote the process of economic and social progress of our community...”
Location of Borusan Mannesmann Plants
Current Export Countries of Borusan Mannesmann
PLANTS
GEMLİK ERW PIPE PLANT
GEMLİK HSAW PIPE PLANT
BURSA-TURKEY
BURSA-TURKEY
Gemlik Plant which was established in 1975 is located on 388.000 m2 of land, 80.000 m2 of which is covered area
and operates with 500 kton of annual production capacity.
The 550 employees of Borusan Mannesmann who all possess the quality and customer focused service approach
are constantly striving for the best of everything.
In the Gemlik Plant, where Borusan Mannesmann quality is diligently controlled starting at the raw materials incoming
inspection stage throughout to the stage where the final product reaches the customer. Our products are widely
and reliably used in both domestic and export markets starting with the construction industry.
Borusan Mannesmann commissioned a state-of-the-art production facility in Gemlik location with a capacity of
250 kton tpy in 2010. The new facility; which is also adjacent to Borusan Port, produces large diameter oil and gas
line pipes with Helical Two-Step production technique.
Borusan Mannesmann has a track record which has a wide range in oil and gas pipeline applications both in Turkey
and international markets with high grade API standards. Baku-Tiblisi-Ceyhan Oil Pipe Line, Blue Stream Natural
Gas Pipeline, Mi Saken-Gabes Pipeline and Elba Express Pipeline projects are some of the major projects that
Borusan Mannesmann supplied products in recent years.
6
GEMLİK CAMPUS
VOBARNO PLANTBM Vobarno, specialized in production of high value added cold drawn special tubes has joined the Borusan Group
in the year 2001 and has a capacity of producing 32.000 tpy. BM Vobarno is in a position of a highly recognized
manufacturer for its product and service quality based on its sales to countries such as Germany, France and Spain
where the automotive sector is well established and powerful. BM Vobarno is located on approximately 24.000 m2
of covered area and operates with 90 employees.
7
ITALY
HALKALI PLANTHalkalı Plant which was established in 1958 is located on 67.400 m2 of land, 36.784 m2 of which is covered area
and has a total capacity of 100 kton of annual production.
The 300 devoted employees working with modern quality techniques are constantly raising the standards for further
development without sacrificing any of the quality commitments, in order to meet the requirements of the market.
Halkalı Plant offers customers custom made types of pipes which are widely used in the industries ranging from
automotive to furniture and bicycles to white goods.
İSTANBUL-TURKEY
WATER PIPES
SU BORULARI VE GENEL AMAÇLI BORULAR
1.1 ERW WATER PIPES
Scope and Field of ApplicationTransmission of liquids
Sizes• Outside Diameter 21.3 mm-323.9 mm
• Wall Thickness 2 mm-12.7 mm
• Length OD 21.3 mm-101.6 mm; max. 7.50 m OD 114.3 mm-323.9 mm; max. 18.30 m
Finishing OperationsPlain end (square cut or bevelled)Threaded and coupledGrooved
Mill Test Certificates Issued upon request according to EN 10204 2.1; 2.2; 3.1; 3.2
Production Standards • Production Norms EN 10224, EN 10255, ISO 65, ASTM A 53, ASTM A 795, ASTM A 589• Galvanizing Norms EN 10240, EN ISO 1461 (BS 729), ASTM A 53, NFA 49-700, UNI 5745• Production Standart For Threading and Coupling (1/2’’-6’’) ISO 7/1, ANSI B.1.20.1, EN 10255• Grooving (3/4’’-12’’) according to Victaulic Standard.• Our Medium Series Pipes can be used up to 25 bar operating pressure for water.
Material QualityDIN 17100 EN 10025
St 37, St 44, St 52S 195, S 235, S 275, S 355Gr A, Gr B
• Quality Certificates FM approved NSF (National Safety Foundation) certified DVGW Certified UL/CUL Certified • NDT Standards E/C (EN 10246-1), E/C (ASTM E309)
Tests PerformedLeak tightness testing: Hydrostatic Test, Eddy Current TestDestructive Tests: Flattening, BendingChemical AnalysisOthers as required by the standardsUltrasonic weld seam test for gas pipes
Surface ProtectionOutside protective coating (oil, varnish, epoxy)Hot dip galvanizingPolyethylene Coating
11
12
EN 10255 Heavy & Medium Series
EN 10255 Light Series
Light 1 & Light 2 SeriesFor Type L Pipes
For Type L2 Pipes
Specifed
Specifed
Specifed
Specifed
a For relationship between specified outside diameter (D), thread size (R) and nominal diameter (DN), see annex A.
13
ASTM A 53
1 1/4
1 1/2
2 1/2
3 1/2
SU BORULARI VE GENEL AMAÇLI BORULAR
1.1.1 GROOVED PIPE
Scope and Field of ApplicationFire installations (sprinklers), automotive, chemistry, installation systems, air conditioning, dredging, mining, ship building, textile, irrigation and sewage systems
Production Standards ASTM A 53 ASTM A 795EN 10255
Material QualityGr A, Gr BGr A, Gr BS 195
Delivery ConditionsGrooved
Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions Black self colored/uncoatedSurface protective coating (black/red varnished) (Other colors are available upon request.) Galvanized
Tests PerformedVisual and Dimensional InspectionMechanical Tests:Tensile Test, Flattening Test, Flaring Test, Expanding TestMetallographic ExaminationChemical AnalysisHydrostatic TestNon Destructive Inspection:On-Line Eddy Current
14
15
Grooved Dimensions
1.05026.9
1.31533.7
1.66042.4
1.90048.3
2.37560.3
2.87573.0
3.00076.1
3.50088.9
4.000101.6
4.500114.3
5.000127.0
5.250133.0
5.500139.7
5.563141.3
6.250159.0
6.500165.1
6.625168.3
8.625219.1
10.750273.0
12.750323.9
0.0100.25
0.0130.33
0.0160.41
0.0190.48
0.0240.61
0.0290.74
0.0300.76
0.0350.89
0.0401.02
0.0451.14
0.0501.27
0.0531.35
0.0561.42
0.0561.42
0.0631.60
0.0631.60
0.0631.60
0.0631.60
0.0631.60
0.0631.60
0.0100.25
0.0130.33
0.0160.41
0.0190.48
0.0240.61
0.0290.74
0.0300.76
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.0310.79
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.62515.88
0.75019.05
0.75019.05
0.75019.05
0.0561.42
0.0631.60
0.0631.60
0.0631.60
0.0631.60
0.0781.98
0.0781.98
0.0781.98
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0842.13
0.0852.16
0.0852.16
0.0852.16
0.0922.34
0.0942.39
0.1092.77
0.93823.83
1.19030.23
1.53538.99
1.77545.09
2.25057.15
2.72069.09
2.84572.26
3.34484.94
3.83497.38
4.334110.08
4.834122.78
5.084129.13
5.334135.48
5.395137.03
6.032153.21
6.330160.78
6.455163.96
8.441214.40
10.562268.28
12.531318.29
1.1529.2
1.4336.3
1.7745.0
2.0151.1
2.4863.0
2.9875.7
3.1078.7
3.6091.4
4.10104.1
4.60116.8
5.10129.5
5.35135.9
5.60142.2
5.66143.8
6.35161.3
6.60142.2
6.73170.9
8.80223.5
10.92277.4
12.92328.2
0.2817.14
0.2817.14
0.2817.14
0.2817.14
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.3448.74
0.46911.91
0.46911.91
0.46911.91
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0832.11
0.0952.41
0.1092.77
0.1092.77
0.1092.77
0.1092.77
0.1092.77
0.1092.77
0.1092.77
0.1343.40
0.1563.96
-0.015-0.38
-0.015-0.38
-0.015-0.38
-0.015-0.38
-0.015-0.38
-0.018-0.46
-0.018-0.46
-0.018-0.46
-0.020-0.51
-0.020-0.51
-0.020-0.51
-0.020-0.51
-0.020-0.51
-0.022-0.56
-0.030-0.76
-0.022-0.56
-0.022-0.56
-0.025-0.64
-0.027-0.69
-0.030-0.76
Pipe Outside Diameter (OD) Groove Diameter (c)
Dimensions - Inches/milimetersNominal
PipeSize
Inches
Basic Basic
Tol.+0.000+0.00
Gasket Seat(A)
0.030.76
GrooveWidth (B)
0.030.76
GrooveDepth
(D)(ref.)
MinAllow
Wall Thickness(T)
Max.AllowFlare
Diameter
Tolerance+ -mm
3/420
125
11/432
11/240
250
21/265
76.1 mm
380
31/290
4100
41/2120
133.0 mm
139.7 mm
5125
159.0 mm
165.1 mm
6150
8200
10250
12300
+– +–+– +–
1.2 SPIRALLY WELDED WATER PIPES
Sizes• Outside Diameter 508 mm-3.048 mm
• Wall Thickness 4.78 mm-25.4 mm
• Length Any desired lengths up to 24.50 m
Production StandardsEN 10217-1, EN 10224, AWWA C 200, UNI 6363, EN 10219
Coating StandardsDual Layer Abrasion Resistant FBE OD Coating: Dual layer fusion bonded epoxy provides a perfect abrasion and impact resistance, also maintains an excellent protection for gas - oil line pipes. (API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high protection of gas and oil pipe lines. (API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method.(DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1)
Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion resistance are achieved by 3-layer coating method.(DIN 30678, NF A 49-711, EN ISO 21809-1)
Flow Coat Epoxy ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in order to reduce pipe wall roughness thus increasing throughput. (API RP 5L2)
Solvent Free Epoxy ID Coating: Various epoxy coatings applied internally are enabling hygienic inner surface for potable water transportation. (AWWA C 210)
Cement Mortar ID Coating: Specificially for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied.(AWWA C 205, DIN 2614, BS 534, TS 8590)
16
17
Pro
duc
tion
Ran
ge o
f Sp
irally
Wel
ded
Pip
es
Wal
l Thi
ckne
ss (m
m &
inch
)O
D
mm
mm
inch
508
559
610
660
711.
276
281
2.8
863.
691
496
5.2
1016
1067
1118
1168
1219
1270
1321
1372
1422
1524
1626
1676
1727
1829
2032
2083
2235
2540
2794
3048
20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 60 64 66 68 72 80 82 88 100
110
120
4.78
0.18
84.
370.
172
3.
960.
156
3.
180.
125
5.
160.
203
5.
560.
219
6.
350.
250
7.
140.
281
7.
920.
312
8.
740.
344
9.
520.
375
10.3
10.
406
11.1
30.
438
11.9
10.
469
12.7
00.
500
13.4
90.
531
14.2
70.
562
15.0
00.
591
16.6
60.
656
17.4
80.
688
18.2
60.
719
19.0
50.
750
20.6
20.
812
22.2
30.
875
23.8
30.
938
25.4
01
up to
18,
3 m
eter
up to
24,
5 m
eter
Min
. len
gth
8 m
eter
s
LINE PIPES
2.1 ERW LINE PIPES
Production Standarts & Steel QualitiesLine PipeAPI 5L Gr A, B, X42, X46, X52, X60, X65, X70EN 10208-2 L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB, L 485 MB CSA Z.245.1
Sizes• Length For OD; 114.3-323.9 6.00-18.30 m 33.4-88.9 6.00-12.80 m 21.3-26.7 6.00-10.00 m
Heat Treatment21.3 mm≤OD≤88.9 mm: full body annealed114.3 mm≤OD≤323.9 mm: weld seam annealed
Finishing OperationsPlain End-Square cut or bevelled / Zaplok
NDT Standards EN 10208-1 EN 10208-2 } U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)API Annex E, Annex K
Surface ConditionsBlack self colored/uncoatedMill protective coating (black varnish) on outside surfaceEpoxy lining and coating (AWWA C210)3 Layer PE coating (DIN 30670)
Tests PerformedVisual and Dimensional InspectionMechanical Tests: Tensile Flattening Expanding Bending Weld Ductility Fracture Toughness PE PeelingMetallographic ExaminationChemical AnalysisHydrostatic TestNon Destructive Inspection: Eddy Current/Magnetic Flux Leakage Ultrasonic (Weld Check)
Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Quality Certificates Quality Assurance System Certificate ISO 9001 API Spec Q1Production Approval Certificates API 5L, API 5CT TÜV 97/23/EC PED TÜV Rheinland AD 2000 Merkblatt-W0 TÜV Rheinlend AD 2000 Merkblatt-W4 Germanischer Lloyd DIN 1626 St 37-0
21
22
ER
W L
ine
Pip
e P
rod
uctio
n M
atrix
2.2 SPIRALLY WELDED LINE PIPES
Sizes• Outside Diameter 508 mm-3.048 mm • Wall Thickness 4.78 mm-25.4 mm • Length Any desired lengths up to 24.50 m
Production Standards API 5 L / ISO 3183, GOST 20295, EN 10208
Production RangeSee page 17
Coating StandardsDual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1Flow Coat Epox ID Coating: API RP 5L2Epoxy ID Coating: AWWA C 210
23
OIL & WATER WELL PIPES
3.1 OCTG-CASING AND TUBING
Scope and Field of ApplicationOil well drilling
Production StandardsAPI 5CT, PSL 2
Product OptionsAPI 5CT-CASING API 5CT-TUBING
NDT StandardsU/S (ASTM E 213 Level 3)
Material QualityH 40, J 55
Technical Specifications• Tight Tolerances• Consistent Roundness• Consistent Straightness• Weldable• Reliable High Steel Quality
• Lengths between 21’ and 60’• Threadable• Plain End-Square Cut or Bevelled• Mill’s Protective Coating (Black Varnish)
26
3.2 WATER WELL CASING PIPES
Technical Specifications • ASTM A 589 Type II Production Standard• Tight Tolerances• Consistent Roundness• Consistent Wall Thicknesses• Consistent Straightness• Weldable• Reliable High Steel Quality• Lengths between 10’ and 24’• Threadable• Threaded Option up to 6”• Hot Dip Galvanised Option up to 6”• From Grade A or Grade B Material Quality
Product OptionsWeight per Foot (Lbs)
27
PRESSURE TUBES
4.1 BOILER TUBES
Scope and Field of ApplicationBoilers and heat exchangers.
Production StandardsBS 3059 Part 1 & 2ASTM A 178EN 10217-2EN 10217-3
Material QualityBS 3059, Gr 320, Gr 360ASTM A 178 Gr AP 195 GH, P 235 GH, P 265 GHP 355 N, P 355 NH
Finishing OperationsPlain End-Square cut or bevelled
Tests PerformedVisual and Dimensional InspectionMechanical Tests: Tensile Test, Flattening Test, Flaring Test Expanding TestMetallographic ExaminationChemical AnalysisHydrostatic TestNon Destructive Inspection: In-Line Ultrasonic (weld check) On-Line Eddy Current
Mill Test Certificates Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface ConditionsBlack self colored/uncoatedSurface protective coating (black varnished)
Quality Certificates PED Certifed-Pressure Equipment Directive 97/23/EC CertifiedBV Marine Approval
31
ERW Boiler Tubes Size Range
Wall Thickness (mm)
21.3
25.4
26.9
31.8
33.7
42.4
44.5
48.3
51,0
57,0
60.3
63.5
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
168.3
177.8
219.1
244.5
273.1
323.9
OD
mm 12.0 12.72.32.0 2.6 2.9 3.2 3.6 4.0 4.5 5.0 10.05.5 11.06.0 7.1 8.0 8.8
Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
4.2 TUBES FOR PRESSURE PURPOSE
Scope and Field of ApplicationLow pressure liquid transmission.
NDT StandardsU/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Production StandardsEN 10217-1 P195TR1, P235TR1, P265TR1 P195TR2, P235TR2, P265TR2
Quality Certificates ADWO, ADW4
32
HOLLOW SECTIONS
5. HOLLOW SECTIONS
Scope and Field of ApplicationConstruction, light and heavy duty machinery, scaffolding, automotive, furniture
Production Standards Steel QualitiesEN 10305-5 E 195, E 235, E 275, E 355 BS 6363, BS 1139 GR 34/26, GR 43/36BS 4360 GR 43 CASTM A 500 GR A, GR B, GR CNF A 9-643EN 10219 S 235, S 275, S 355, S 460 MH EN 10210 S 235, S 275, S 355
Finishing OperationsPlain End-Square cut or bevelled
NDT StandardsE/C (EN 10246-3 Level E3)
Quality CertificatesCE marked
Tests PerformedVisual and Dimensional InspectionMechanical Tests: Tensile Test Flattening Test, Flaring Test Expanding Test Impact TestMetallographic ExaminationChemical AnalysisNon Destructive Inspection: In-Line Ultrasonic (weld check) In-Line Eddy Current (for round tubes)
Mill Test Certificates According to EN 10204 2.1; 2.2; 3.1; 3.2
Surface ConditionsBlack, self-colored/uncoated
Mill protective coating; for both round, square and rectangular tubes, black varnish for outside surface of round tubes.
35
36
ERW Circular Hollow Sections (EN 10219)
Wall Thickness (mm)
21.3
25.0
26.9
32.0
33.7
38.0
42.4
48.3
51.0
57.0
60.3
63.5
70.0
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
165.1
168.3
177.8
219.1
244.5
273.0
323.9
OD
mm 2.52.0 2.7 2.9 3.0 3.2 3.6 4.0 5.0 5.5 6.0 12.78.07.0 8.5 9.20 10.0 11.0 12.0
Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
37
ERW Rectangular and Square Hollow Sections (EN 10219)
Max. S275 Max. S355
15181920202025253030303535354040404040455050505050505060606060606060707070707070758080808080809090909090100100100100100120120120120125125140140140150150160160160160160175175200200200200250250250260300300320350
15181910152015251020302025351020253040451020253040455020303540455060202530355070752030406070803050607090405060801004060801207512540120140100150809010012014012517580100150200100150250260100200200150
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
38
ERW Rectangular and Square Hollow Sections (EN 10305-5)
Wall Thickness (mm)
20103315202530354050
12.715202521303540502130192025303540455055603025
25.450.830354045505560273035405060708090326060354550753840506080
44.545506080
50.860
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
20103315202530354050
12.715202521303540502130192025303540455055603025
25.450.830354045505560273035405060708090326060354550753840506080
44.545506080
50.860
OD
mm 0.900.80 1.00 1.20 1.50 2.00 3.002.50 3.50
CRDKPHR Lenghts: 6.00 ‐ 7.50 m
MOTHER TUBES
6. MOTHER TUBES
Scope and Field of ApplicationMother Tube for automotive industry.
Production StandardsEN 10305-3
NDT StandardsU/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Finishing OperationsHot Formed or Cold FormedPlain End Square Cut
Tests Performed• Dimensional inspection • Surface inspection • Tensile test • Flattening test • Drift expanding test • Leak tightness test • Non-destructive test • Chemical composition
Mill Test Certificates Acc. to EN 10204 3.1; 2.2
42
43
Cold Formed ERW Mother Pipes
Wall Thickness (mm)
42.4
48.3
51
54
60.3
63.5
70
76.1
83
88.9
90
93
101.6
114.3
127
133
139.7
165.1
168.3
OD
mm 3.02.5 4.0 4.5 5.0 6.0 6.5 7.0 7.5 8.0 8.5
1. Mother pipes are produced acc. to EN 10305-3/DIN 23942. NDT tests: Eddy-Current inspection acc. to EN 10246-3 Level E3 Ultrasonic inspection acc. to EN 10246-8 Level U3 on request3. Material grade: E235-E355/EN 100254. Lenghts: 5.50 m-12.80 m. Lenght tol: -0/+20 mm5. Inside bead removed. Undercut: +0/-0.20 mm6. Straightness: 1.5 mm/m max.7. OD. tol +/- 0,15 mm
44
Hot Formed ERW Mother Pipes
1. Mother pipes are produced acc. to EN 10305-32. NDT tests: before hot rolling ultrasonic inspection acc. to EN 10246-8 Level U3 after hot rolling eddy-current inspection acc. to EN 10246-3 Level E33. Material grade: E355/EN 100254. Lenghts: 5.00 m-12.80 m. Lenght tol: -0/+30 mm 5. Inside bead removed. Undercut: +0/-0.20 mm6. Straightness: 1.5 mm/m max.
These sizes have polygonal ID profile
OD
mm
wt deviation± 0,60 mm
2.0 2.3 2.7 2.9 3.0 3.2 3.6 3.8 4.0 4.2 4.5 4.7 5.0 5.2 5.4 5.5 6.0 6.5 7.03.4
wt deviation± 0,35 mm
............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
21.3
23.0
25.0
26.9
28.0
30.0
32.0
33.7
38.0
42.4
45.0
48.3
51.0
54.0
57.0
60.3
63.5
67.0
70.0
73.0
76.1
80.0
82.5
85.0
88.9
Wall Thickness (mm)
wt deviation± 0,25 mm
wt deviation± 0,35 mm
wt deviation± 0,45 mm
wt deviation± 0,20 mm
PRECISION TUBES
7. PRECISION TUBES
Scope and Field of ApplicationAutomotive: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles and propeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc.Hydraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubes ready-to-use (H9)Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc.Home applience: Vacuum cleaner, vibration damper.Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessorries.Others: Heating systems, mechanical engineering, textile machinery industries.
Production StandardsMechanical Tubing: EN 10305-3, BS 6323 Part 5, DIN 2394Cold Drawn Welded Tubes: EN 10305-2, BS 6323 Part 6, DIN 2393Others upon request.
Production StandardsUncoated Steel Strips: E 235, E 275, E 355 acc. to EN 10025 (DIN 17100) St 12, St 13, St 14 acc. to DIN 1623Micro-alloyed steel (S355NC, S420NC, S355MC, S460MC etc.)Induction Hardening Steel Alloys: 20 Mn B5, 30 Mn B5, others as requested ASTM A 500 Gr A, Gr B, Gr CSendzimir for Hot-Dip Galvanized Strips: EN 10142 ASTM A 526/527
Finishing OperationsHeat treatment: Stress relieving, annealing, normalizingCold drawn hard or soft over mandrelSink-drawnStraightenedCut-to-lengthInduction Hardening
Tests PerformedThe following tests are performed as per standard requirements or agreement with the customer:Visual and Dimensional InspectionTensile TestDrift Expanding TestFlattening TestReverse Bending
Flanging TestsChemical AnalysisEddy Current TestingSurface Roughness Test
Mill Test Certificates Acc. to EN 10204 3.1; 2.2
47
48
7.1 ERW PRECISION TUBES
Wall Thickness (mm)
55.5678
8.29
9.39.51011
11.112
12.612.713
13.51415161718192021222324
24.525
25.426
26.928
28.63032
33.73435363840414244
44.54548
48.650515455
55.656.456.85760
63.56567707683
OD
mm 0.80.7 0.9 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.40 2.50 2.60 2.80 3.00 3.30 3.502.20
CRDKPHR
Precision Tubes (EN 10305-3)Delivery Conditions:BKM (+CR1 ve + CR2) = StandardNBK (+N) = NormalizedGBK (+A) = AnnealedSteel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52 (E155) (E195) (E235) (E275) (E355)
49
7.2 COLD DRAWN PRECISION TUBESC
old
Dra
wn
Pre
cisi
on T
ube
Mat
rix
Cold Drawn Welded Steel Tubes (DIN 2393, EN 10305-2)Please contact our sales department for intermediate sizes.Delivery Conditions: BK, BKW, NBK, BKS, GBK.BK (Acc. to EN norms+C) = cold finished/hardBKW (Acc. to EN norms+LC) = cold finished/softNBK (Acc. to EN norms+N) = normalizedBKS (Acc. to EN norms+SR) = cold finished and stress relievedGBK (Acc. to EN norms+A) = annealedStandard norms supplied: EN 10305-2, UNI 7946, BS 6323 Part 6, NFA 49-341, DIN 2393, Steel Grades mainly used: RSt 34-2, RSt 37-2, St 44-2, St 52-3 (E 195) (E 235) (E 275) (E 355)
50
ASTM A 513 Mechanical Tubing (Type V-VI)
Delivery Conditions: M.D., S.S.I.D.M.D.: Mandrel DrawnS.S.I.D.: Special Smooth Inside DiameterStandart Norms Supplied: ASTM A 513Steal Grades Mainly Used: 1008-1040
Please contact our sales department for any inquiries.
PROTECTIVE COATINGS AND LININGS
8. PROTECTIVE COATINGS AND LININGS
Surface Preparation (DIN 55928, SIS 55900)The process enabling the appropriate surface cleanliness and smoothness level according to the type of coatingis applied by blasting method. (Sa 2 1/2)
Flow-Coat Epoxy Lining (API RP 5L2)For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average thickness 60 µm.
Epoxy (AWWA C 210, TS 5140)Various epoxy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist soil or sea water corrosion. Coating thickness of up to 600 micron.
Dual-Layer Abrasion Resistant FBE(AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394)
Cement Mortar ID CoatingSpecificially for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied.(AWWA C 205, DIN 2614, BS 534, TS 8590)
Tests PerformedCoating thickness, Holiday testing, Impact strength, Bond strength, Indentation hardness, Coating resistivity, Elongation percentage at break.
Polyethylene (DIN 30670, NF A 49-710, UNI 9099, EN ISO 21809-1)For buried pipes, high mechanical strength and corrosion resistance.Low, medium or high-density polyethylene coating.3 Layer Coating Method:Layer 1: Electrostatic epoxy primerLayer 2: Extrusion adhesive wrappingLayer 3: Extrusion polyethylene wrapping
Polyprophylene(DIN 30678, NFA 49-711, EN ISO 21809-1)
Galvanizing(ASTM A53, TS EN 10240)
FBE-Fusion Bonded Epoxy(AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394)Provides high protection of pipe lines used for transmission of oil, gas and water.
54
Scope and Field of ApplicationBorusan Mannesmann products are manufactured with modern equipments offering a wide range of anti-corrosive coatings. The below graph illustrates the type of coatings applied externally and internally according to standards and special customer requirements.
100”
DUAL-LAYER FBE & FBE
CEMENT MORTAR
QEHS MANAGEMENT
9. QEHS MANAGEMENT
58
Borusan Group companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental responsibility.
From raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order to reduce impacts, controls each step of the process. Our Environmental Management System certificate (ISO 14001) proves our commitment to environment.
Healthy performance is delivered through healthy people. In compliance with Occupational Health and Safety Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work force and service providers.
Borusan Mannesmann; exemplary with its modern management approach as well as its investments, has been applying The Lean Six Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003.
The Lean Six Sigma methodology is a highly disciplined business management strategy that seeks to remove the causes of defects in production and business processes, and to continuously improve productivity, profitability and customer satisfaction. Besides with the VOC process, we capture the requirements and feedback from our customers to provide the best product and service quality.
Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints Handling Management Systems Certificate (ISO 10002); which is a first in steel pipe sector globally.
Quality System Certificates
Quality Management Certificates ISO 9001ISO 14001ISO 10002OHSAS 18001API Q1ISO/TS 29001
International Certificates API 5LAPI 5CTENAGAS Homologation-Spain/12”-48” DSAWHAD-MERKBLATT W0/TRD 100, W4/TRD 102Germanisher Lloyd: DIN 1626 St 37.0DVGW-EN 10255PED-Pressure Equipment Directive 97/ 23/EC-EN 10217CE marked-Construction Product Directive 89/106/EC-EN 10219FM ApprovalUL/CUL ListedNSF Certified
API 5L-0114API5CT-0146
