Owner’s Manual - Electric Generators Direct · 2015-08-28 · Keep this owner’s manual handy so...

2eY14000.2010.01" Printed in Japan

31ZT762200X31-ZT7-6221 o2001-2012 Honda Motor Co., Ltd. -All Rights Reserved

Owner’s ManualGENERATOR

EU3000is

Black DIC F10100X31-ZT7-6220 EU3000is

See page 89 forInitial Use Instructions

31ZT76221_Eu3000i_H1-4 09.12.14 10:18 ページ 1

Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.

Never run the generator in a closed,or even partly closed area wherepeople may be present.

The information and specifications included in this publication were ineffect at the time of approval for printing. Honda Motor Co., Ltd.reserves the right, however, to discontinue or change specifications ordesign at any time without notice and without incurring any obligationwhatever.

Keep this owner’s manual handy so that you can refer to it at any time.This owner’s manual is considered a permanent part of the generatorand should remain with the generator if resold.

The engine exhaust from this productcontains chemicals known to the State

of California to cause cancer, birthdefects or other reproductive harm.

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1

INTRODUCTION

Congratulations on your selection of a Honda generator. We arecertain you will be pleased with your purchase of one of the finestgenerators on the market.

We want to help you get the best results from your new generator andto operate it safely. This manual contains all the information on how todo that; please read it carefully.

As you read this manual, you will find information preceded by asymbol. That information is intended to help you avoid

damage to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (see page )to fully understand its coverage and your responsibilities of ownership.

When your generator needs scheduled maintenance, keep in mindthat your Honda servicing dealer is specially trained in servicingHonda generators and is supported by the parts and service divisionsof American Honda. Your Honda servicing dealer is dedicated to yoursatisfaction and will be pleased to answer your questions andconcerns.

Best Wishes,Honda Motor Co., Ltd.

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A FEW WORDS ABOUT SAFETY

Safety Labels

Safety Messages

Safety Headings

Safety Section

Instructions

Your safety and the safety of others are very important. And using thisgenerator safely is an important responsibility.

To help you make informed decisions about safety, we have providedoperating procedures and other information on labels and in thismanual. This information alerts you to potential hazards that couldhurt you or others.

Of course, it is not practical or possible to warn you about all thehazards associated with operating or maintaining a generator. Youmust use your own good judgement.

You will find important safety information in a variety of forms,including:

on the generator.

preceded by a safety alert symbol and oneof three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

be or ifyou don’t follow instructions.

be or ifyou don’t follow instructions.

be if you don’t followinstructions.

such as IMPORTANT SAFETY INFORMATION.

such as

how to use this generator correctly and safely.

This entire book is filled with important safety information pleaseread it carefully.

You WILL KILLED SERIOUSLY HURT

You CAN KILLED SERIOUSLY HURT

You CAN HURT

GENERATOR SAFETY .

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3

CONTENTS

................................................................................GENERATOR SAFETY .6

........................................................................CONTROLS & FEATURES .11

...............................................................................BEFORE OPERATION .19

..................................................IMPORTANT SAFETY INFORMATION .6......................................................................Operator Responsibility .6

.................................................................Carbon Monoxide Hazards .6.......................................................................Electric Shock Hazards .7........................................................................Fire and Burn Hazards .7

.................................................................................Refuel With Care .8.................................................................SAFETY LABEL LOCATIONS .9

...........................................COMPONENT & CONTROL LOCATIONS .11............................................................................................CONTROLS .13

....................................................................................Engine Switch .13........................................................................................Starter Grip .13

................................................................................Fuel Valve Lever .14.......................................................................................Choke Knob .14

..........................................................................Eco-Throttle Switch .15................................................................Parallel Operation Outlets .15

.........................................................................AC Circuit Protectors .16...................................................................................DC Receptacle .16

..........................................................................DC Circuit Protector .16.............................................................................................FEATURES .17

................................................................................Output Indicator .17............................................................................Overload Indicator .17

..............................................................................Oil Alert Indicator .18...............................................................................Ground Terminal .18

................................................ARE YOU READY TO GET STARTED? .19.........................................................................................Knowledge .19

..............................................IS YOUR GENERATOR READY TO GO? .19...............................................................................Check the Engine .20

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4

CONTENTS

..............................................................................................OPERATION .21

.............................................................SERVICING YOUR GENERATOR .39

..................................................................................................STORAGE .61

.....................................................SAFE OPERATING PRECAUTIONS .21......................................................................STARTING THE ENGINE .22......................................................................STOPPING THE ENGINE .26

.....................................................................................AC OPERATION .27.................................................................................AC Applications .28

.................................................................AC PARALLEL OPERATION .29.................................................AC Parallel Operation Applications .31

.....................................................................................DC OPERATION .33....................................................................ECO-THROTTLE SYSTEM .36

................................................................................STANDBY POWER .37...............................Connections to a Building’s Electrical System .37

.................................................................................System Ground .37.......................................................................Special Requirements .38

.............................................THE IMPORTANCE OF MAINTENANCE .39......................................................................MAINTENANCE SAFETY .40

............................................................................Safety Precautions .40................................................................MAINTENANCE SCHEDULE .41

...........................................................................................REFUELING .42...............................................................FUEL RECOMMENDATIONS .43

..................................................................ENGINE OIL LEVEL CHECK .44...........................................................................ENGINE OIL CHANGE .45

....................................................ENGINE OIL RECOMMENDATIONS .46........................................................................AIR CLEANER SERVICE .47

.............................................................FOAM AIR FILTER CLEANING .48.........................................................................SPARK PLUG SERVICE .49

................................................................SPARK ARRESTER SERVICE .51.................................................................SEDIMENT CUP CLEANING .54

...............................................................................BATTERY SERVICE .56......................................................................................................FUSE .60

....................................................................STORAGE PREPARATION .61.............................................................................................Cleaning .61

.....................................................................................................Fuel .61..........................................................................................Engine Oil .64

...................................................................STORAGE PRECAUTIONS .65................................................................REMOVAL FROM STORAGE .65

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CONTENTS

......................................................................................TRANSPORTING .66

.......................................TAKING CARE OF UNEXPECTED PROBLEMS .67

....................................................................TECHNICAL INFORMATION .70

...................................................................CONSUMER INFORMATION .77

..................................................................INITIAL USE INSTRUCTIONS .89

........................................................................................................INDEX .93

.............................QUICK REFERENCE INFORMATION .Inside back cover

...................................................................ENGINE WILL NOT START .67.......................................................................ENGINE LACKS POWER .68

..............................................NO POWER AT THE AC RECEPTACLES .69................................................NO POWER AT THE DC RECEPTACLE .69

...................................................................Serial Number Location .70....................Carburetor Modification for High Altitude Operation .71

............................................Emission Control System Information .72.............................................................................................Air Index .74

....................................................................................Specifications .75.................................................................................Wiring Diagram .76

..............................................................Dealer Locator Information .77...........................................................................Honda Publications .77

.........................................................Customer Service Information .78........................................................Distributor’s Limited Warranty .79

................................................Emission Control System Warranty .84

...........................................................................................ENGINE OIL .89.......................................................................................................FUEL .90

...............................................................................................BATTERY .91...........................................................................BEFORE OPERATION .92

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6

GENERATOR SAFETY

Operator Responsibility

Carbon Monoxide Hazards

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment thathas suitable power requirements. Other uses can result in injury to theoperator or damage to the generator and other property.Most injuries or property damage can be prevented if you follow allinstructions in this manual and on the generator. The most commonhazards are discussed below, along with the best way to protectyourself and others.

Be sure that anyone who operates the generator receives properinstruction. Do not let children operate the generator withoutparental supervision.

Know how to stop the generator quickly in case of emergency.

Understand the use of all generator controls, output receptacles,and connections.

Exhaust contains poisonous carbon monoxide, a colorless, odorlessgas. Breathing carbon monoxide can cause loss of consciousnessand may lead to death.

If you run the generator in an area that is confined, or even partlyenclosed area, the air you breathe could contain a dangerousamount of exhaust gas.

Never run your generator inside a garage, house, or near openwindows or doors.

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GENERATOR SAFETY

Electric Shock Hazards

Fire and Burn Hazards

The generator produces enough electric power to cause a seriousshock or electrocution if misused.

Using a generator or electrical appliance in wet conditions, such asrain or snow, or near a pool or sprinkler system, or when your handsare wet, could result in electrocution. Keep the generator dry.

If the generator is stored outdoors, unprotected from the weather,check all of the electrical components on the control panel beforeeach use. Moisture or ice can cause a malfunction or short circuit inelectrical components that could result in electrocution.

Do not connect to a building’s electrical system unless an isolationswitch has been installed by a qualified electrician.

Use only a Honda approved parallel operation cable kit (optionalequipment) when connecting two EU3000is generators for paralleloperation.

Never connect different generator models.

The exhaust system gets hot enough to ignite some materials.Keep the generator at least 3 feet (1 meter) away from buildingsand other equipment during operation.Do not enclose the generator in any structure.Keep flammable materials away from the generator.

The muffler becomes very hot during operation and remains hot fora while after stopping the engine. Be careful not to touch the mufflerwhile it is hot. Let the engine cool before storing the generatorindoors.

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GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode.Allow the engine to cool if the generator has been in operation.Refuel only outdoors in a well-ventilated area with the engine off.Do not refuel during operation.Do not overfill the fuel tank.Never smoke near gasoline, and keep other flames and sparks away.Always store gasoline in an approved container.Make sure that any spilled fuel has been wiped up before starting theengine.

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9

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

If a label comes off or becomes hard to read, contact your Hondagenerator dealer for a replacement.

These labels warn you of potential hazards that can cause seriousinjury. Read them carefully.

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GENERATOR SAFETY

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11

CONTROLS & FEATURES

COMPONENT & CONTROL LOCATIONS

ENGINE SWITCH

DC CIRCUITPROTECTOR

CHOKE KNOB

FUEL VALVE LEVER

DC RECEPTACLE

AC RECEPTACLES

PARALLEL OPERATIONOUTLETS

AC CIRCUITPROTECTORS

ECO-THROTTLE SWITCH

OUTPUTINDICATOR

OVERLOADINDICATOR

OIL ALERTINDICATOR

Use the illustrations on these pages to locate and identify the mostfrequently used controls.

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12

CONTROLS & FEATURES

SPARK PLUG CAP

MUFFLER

OIL FILLER CAP/DIPSTICK

STARTER GRIP

GROUND TERMINAL

REAR HANDLE

OIL MAINTENANCECOVER

OIL DRAIN PLUG

FRONT HANDLE

AIR CLEANER

LEFT SIDE MAINTENANCE COVER

FUEL TANK CAP

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CONTROLS & FEATURES

CONTROLS

Engine Switch

Starter Grip

OOFFFFOONN

ENGINE SWITCH

SSTTAARRTT

Direction to pull

STARTER GRIP

The engine switch controls theignition system, and it operatesthe electric starter.

OFF Stops the engine. Theengine switch key can beremoved/inserted.

ON Running position, and forstarting with the recoil starter.

Do not allow the starter grip tosnap back against the generator.Return it gently to preventdamage to the starter.

Pulling the starter grip operatesthe recoil starter to crank theengine.

Used when the battery voltage istoo low to turn the starter motor.

START Operates the electricstarter.

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CONTROLS & FEATURES

Fuel Valve Lever

Choke Knob

OONN

OOFFFF

FUEL VALVE LEVER

CCLLOOSSEEDD OOPPEENN

CHOKE KNOB

The fuel valve lever is located onthe control panel.

The fuel valve must be in the ONposition for the engine to run.

After stopping the engine, turnthe fuel valve to the OFF position.

The choke is used to provideproper starting mixture when theengine is cold. It can be openedand closed by operating the chokeknob manually. Move the chokeknob to the closed position toenrich the mixture for coldstarting.

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CONTROLS & FEATURES

Eco-Throttle Switch

Parallel Operation Outlets

ON:

OFF:

OOFFFF

PARALLEL OPERATION OUTLETS

OONN

ECO-THROTTLE SWITCH

TM

TMThe Eco-Throttle system automatically reduces engine speed whenloads are turned off or disconnected. When appliances are turned onor reconnected, the engine returns to the proper speed to power theelectrical load.

These outlets are used for connecting two EU3000is generators forparallel operation (see page ). A Honda approved parallel operationcable kit (optional equipment) is required for parallel operation. Thiskit can be purchased from an authorized Honda generator dealer.

Recommended to minimize fuel consumption and furtherreduce noise levels when less than a full load is applied to thegenerator.

If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.

The Eco-Throttle system does not operate. Generator operatesat full speed.

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CONTROLS & FEATURES

DC Circuit Protector

DC Receptacle

AC Circuit Protectors

OFF

ON

PUSH

DC RECEPTACLE

DC CIRCUITPROTECTOR

AC CIRCUIT PROTECTORfor Receptacle

AC CIRCUIT PROTECTORfor Receptacle

OFF PUSH

ON120 V 20 A

120 V 30 A

AC CIRCUIT PROTECTOR

The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.

The AC circuit protectors will automatically switch to OFF if there is ashort circuit or a significant overload of the generator at the 120 V 20 Areceptacle or 120 V 30 A locking plug receptacle. If an AC circuitprotector switches OFF automatically, check that the appliance isworking properly and does not exceed the rated load capacity of thecircuit before resetting the AC circuit protector ON.

The DC circuit protector automatically shuts off the DC batterycharging circuit when the DC charging circuit is overloaded, whenthere is a problem with the battery, or when the connections betweenthe battery and the generator are improper. However, the DC circuitprotector does not prevent overcharging.

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CONTROLS & FEATURES

Output Indicator

FEATURES

Overload Indicator

OUTPUT INDICATOR(GREEN)

OVERLOAD INDICATOR(RED)

The output indicator (green) is illuminated when the generator isoperating normally. It indicates that the generator is producingelectrical power at the receptacles.

If the generator is overloaded (in excess of 3.0 kVA), or if there is ashort circuit in a connected appliance, the overload indicator (red) willcome ON. The overload indicator (red) will stay ON, and after aboutfour seconds, current to the connected appliance(s) will shut off, andthe output indicator (green) will go OFF. However, the engine willcontinue to run.

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CONTROLS & FEATURES

Oil Alert Indicator

Ground Terminal

OIL ALERT INDICATOR(RED)

GROUND TERMINAL

The Oil Alert system is designed to prevent engine damage causedby an insufficient amount of oil in the crankcase. Before the oil level inthe crankcase can fall below a safe limit, the Oil Alert indicator (red)comes on and the Oil Alert system automatically will stop the engine(the engine switch will remain in the ON position).

The generator ground terminal is connected to the frame of thegenerator, the metal non-current-carrying parts of the generator, andthe ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician,electrical inspector, or local agency having jurisdiction for local codesor ordinances that apply to the intended use of the generator.

If the engine stops or the Oil Alert indicator (red) comes on when youturn the engine switch to START position or pull the starter grip, checkthe engine oil level (see page ) before troubleshooting in otherareas.

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19

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Knowledge

IS YOUR GENERATOR READY TO GO?

Your safety is your responsibility. A little time spent in preparation willsignificantly reduce your risk of injury.

Improperly maintaining thisgenerator, or failing to correct aproblem before operation, couldcause a malfunction in which youcould be seriously injured.

Always perform a pre-operationinspection before each operation,and correct any problem.

For your safety, to ensure compliance with environmental regulations,and to maximize the service life of your equipment, it is very importantto take a few moments before you operate the generator to check itscondition. Be sure to take care of any problem you find, or have yourservicing dealer correct it, before you operate the generator.

If the generator is being used to power appliances, be sure that theydo not exceed the generator’s load rating (see pages and ).

Familiarize yourself with the generator and its operation before youbegin using it. Know how to quickly shut off the generator in case ofan emergency.

Read and understand this manual. Know what the controls do andhow to operate them.

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BEFORE OPERATION

Check the Engine

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator ison a level surface and the engine switch is in the OFF position.

Check the oil level (see page ). A low oil level will cause the Oil Alertsystem to shut down the engine.

Check the air filter (see page ). A dirty air filter will restrict air flow tothe carburetor, reducing engine and generator performance.

Check the fuel level (see page ). Starting with a full tank will help toeliminate or reduce operating interruptions for refueling.

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SAFE OPERATING PRECAUTIONS

OPERATION

For your safety, do not operate the generator in an enclosed area suchas a garage. Your generator’s exhaust contains poisonous carbonmonoxide gas that can collect rapidly in an enclosed area and causeillness or death.

Exhaust contains poisonous carbonmonoxide gas that can build up todangerous levels in closed areas.Breathing carbon monoxide cancause unconsciousness or death.

Never run the generator in a closed,or even partly closed area wherepeople may be present.

Use grounded 3-prong extension cords, tools, and appliances, ordouble-insulated tools and appliances.

Before connecting an AC appliance or power cord to the generator:

Inspect cords and plugs, and replace if damaged.Make sure that the appliance is in good working order. Faultyappliances or power cords can create a potential for electric shock.Make sure the electrical rating of the tool or appliance does notexceed that of the generator. Never exceed the maximum powerrating of the generator. Power levels between rated and maximummay be used for no more than 30 minutes.Operate the generator at least 3 feet (1 meter) away from buildingsand other equipment.Do not operate the generator in an enclosed structure.

Before operating the generator for the first time, review chaptersGENERATOR SAFETY (see page ) and BEFORE OPERATION (seepage ).

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OPERATION

STARTING THE ENGINE

FUEL VALVE LEVER

OOFFFF

OONN

To prevent a possible fire, keep the generator at least 3 feet (1 meter)away from building walls and other equipment during operation. Donot place flammable objects close to the engine.

Operating this generator less than 3 feet (1 meter) from a building orother obstruction can cause overheating and damage the generator.For proper cooling, allow at least 3 feet (1 meter) of empty spaceabove and around the generator.

Make sure that all appliances connected to the generator are turnedoff. The generator may be hard to start if a load is connected.

Refer to SAFE OPERATING PRECAUTIONS on page and perform theIS YOUR GENERATOR READY TO GO checks (see page ). Refer toAC OPERATION (see page ) or DC OPERATION (see page ) forconnecting loads to the generator.

Turn the fuel valve lever to the ON position.

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OPERATION

ENGINE SWITCH

CCLLOOSSEE

SSTTAARRTT

ECO-THROTTLE SWITCH

OONN

OFF

CHOKE KNOB

OOPPEENN

OFFOONN

Make sure the Eco-Throttleswitch is in the OFF position, ormore time will be required forwarm-up.

Turn the engine switch to theSTART position, and hold itthere until the engine starts.When the engine starts, releasethe key, allowing the switch toreturn to the ON position.

If the engine fails to start within5 seconds, release the key, andwait at least 10 seconds beforeoperating the starter again.

Do not leave the engine switch in the ON position when thegenerator is not operating as the battery will discharge. Turn theengine switch to the OFF position when not in use.

Using the electric starter for more than 5 seconds at a time willoverheat the starter motor and can damage it.

To start a cold engine, pull thechoke knob out to the CLOSEDposition.To restart a warm engine, leavethe choke knob in the OPENposition.

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4.

3.

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OPERATION

OONN

CHOKE KNOB

OOPPEENN

ECO-THROTTLE SWITCH

Manual starting:

If the choke knob was moved tothe CLOSED position to startthe engine, gradually push it tothe OPEN position as theengine warms up.

If you wish to use theEco-Throttle system, turn theEco-Throttle switch to the ONposition after the engine haswarmed up for 2 or 3 minutes.

Make sure that all appliances connected to the generator are turnedoff.

To start a cold engine, pull the choke knob out to the CLOSEDposition.To restart a warm engine, leave the choke knob in the OPEN position.

Turn the fuel valve lever to the ON position.

Turn the engine switch to the ON position.

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6.

7.

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OPERATION

STARTER GRIP

Direction to pull

Pull the starter grip lightly untilyou feel resistance; then pullbriskly in the direction of thearrow as shown.

Do not allow the starter grip tosnap back against the generator.Return it gently to preventdamage to the starter.

If the choke knob was moved to the CLOSED position to start theengine, gradually push it to the OPEN position as the engine warmsup.

If you wish to use the Eco-Throttle system, turn the Eco-Throttleswitch to the ON position after the engine has warmed up for 2 or 3minutes.

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7.

6.

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OPERATION

STOPPING THE ENGINE

ENGINE SWITCH

OOFFFFOONN

FUEL VALVE LEVER

OONN

OOFFFF

To stop the engine in an emergency, simply turn the engine switch tothe OFF position. Under normal conditions, use the followingprocedure.

Turn off or disconnect all appliances that are connected to thegenerator or the parallel operation kit.

If two generators were connected for parallel operation, disconnectthe parallel operation kit/receptacle assembly after stopping theengines if you do not wish to resume parallel operation.

Turn the engine switch to the OFF position.

Turn the fuel valve lever to the OFF position.

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OPERATION

AC OPERATION

OVERLOADINDICATOR(RED)

OUTPUTINDICATOR(GREEN) PLUG

Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.

Turn on the appliance.

Start the engine (see page ) and make sure the output indicator(green) comes on.

Plug in the appliance.

If the generator is overloaded (in excess of 3.0 kVA), if there is a shortcircuit in a connected appliance, or if the inverter is overheated, theoverload indicator (red) will come ON. The overload indicator (red) willstay ON, and after about five seconds, current to the connectedappliance(s) will shut off, and the output indicator (green) will go OFF.Stop the engine and investigate the problem.

Before connecting an appliance to the generator, make sure that it is ingood working order and that its electrical rating does not exceed thatof the generator.

Determine if the cause is a short circuit in a connected appliance, anoverload, or an overheated inverter. Correct the problem and restartthe generator.

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OPERATION

AC Applications

Before connecting an appliance or power cord to the generator:

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.

Limit operation requiring maximum power to 30 minutes.Maximum power is:

For continuous operation, do not exceed the rated power.Rated power is:

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

3.0 kVA

2.8 kVA

Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.

Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.

Substantial overloading that continuously lights the red overloadindicator may damage the generator. Marginal overloading thattemporarily lights the red overload indicator may shorten the servicelife of the generator.

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OPERATION

AC PARALLEL OPERATION

PARALLEL OPERATION KIT(optional equipment)

Most motorized appliances require more than their electrical rating forstartup. When an electric motor is started, the overload indicator (red)may come on. This is normal if the overload indicator (red) goes offwithin 4 seconds. If the overload indicator (red) stays on, consult yourgenerator dealer.

Connect the parallel operation kit between the two EU3000isgenerators following the instructions supplied with the kit.

Start the generators (see page ) and make sure the outputindicator (green) on each generator comes on.

Before connecting an appliance to either generator, make sure that theappliance is in good working order and that its electrical rating doesnot exceed that of the receptacle.

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OPERATION

Plug in the appliance following the instruction provided with theparallel operation cable kit.

Turn on the appliance.

If the generators are overloaded (see page ), or if there is a shortcircuit in a connected appliance, the overload indicator (red) will goON. The overload indicator (red) will stay ON, and after about fourseconds, current to the connected appliance(s) will shut off, and theoutput indicator (green) will go OFF. Stop the engines and investigatethe problem.

Determine if the cause is a short circuit in a connected appliance, anoverload, or an overheated inverter. Correct the problem and restartthe generator.

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3.

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OPERATION

AC Parallel Operation Applications

Substantial overloading that continuously lights the overload indicator(red) may damage the generator. Marginal overloading thattemporarily lights the overload indicator (red) may shorten the servicelife of the generator.

For single generator operation, the parallel operation kit must beremoved.

Never connect or remove the parallel operation kit when thegenerator is running.

Use only a Honda approved parallel operation kit (optionalequipment) when connecting two EU3000is generators for paralleloperation.

Never connect different generator models and types.

Make sure that the combined electrical rating of the tools orappliances do not exceed that of the generator. Never exceed themaximum power rating of the generator. Power levels betweenrated and maximum may be used for no more than 30 minutes.

If an appliance begins to operate abnormally, becomes sluggish, orstops suddenly, turn it off immediately. Disconnect the appliance,and determine whether the problem is the appliance or the ratedload capacity of the generator has been exceeded.

Make sure that it is in good working order. A faulty appliance orpower cord can create a potential for electrical shock.

Before connecting an appliance or power cord to the generator:

Follow the instructions included with the parallel operation cable kit.

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OPERATION

Limit operation requiring maximum power to 30 minutes.Maximum power in parallel operation is:

For continuous operation, do not exceed the rated power.Rated power in parallel operation is:

The total power requirements (VA) of all appliances connected mustbe considered. Appliance and power tool manufacturers usually listrating information near the model number or serial number.

5.6 kVA

6.0 kVA

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33

OPERATION

DC OPERATION

DC Current

Connecting the battery charging cable (optional equipment):

WARNING:Wash hands after handling.

DC output will vary according to the position of the Eco-Throttle switch.When the Eco-Throttle switch is turned to the ON position and the ACoutput is not used, the DC current will be about one-third of the ratedcurrent.

OFF

12 A

ON(Do not use the AC output)

approximately 4 A

The DC receptacle should ONLY be used for charging 12-voltautomotive type batteries. The DC charging output is not regulated.

Eco-Throttle switch

Model

EU3000is

Before connecting the battery charging cable (optional equipment)to a battery that is installed in a vehicle, disconnect the vehiclebattery ground cable from the negative ( ) battery terminal.

The battery gives off explosivehydrogen gas during normaloperation.

A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.

Wear protective clothing and a faceshield, or have a skilled mechanicperform the battery maintenance.

Battery posts, terminals, and related accessories containlead and lead components.

1.

12/01/27 15:19:19 31ZT7630_034

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34

OPERATION

RED LEAD

BLACK LEAD

BATTERY CHARGING CABLE(optional equipment)

Connect the red lead of the battery charging cable to the positive( ) battery terminal and the black lead to the negative ( ) batteryterminal.

Plug the battery charging cable into the DC receptacle of thegenerator.

Start the generator.

Do not start the vehicle while the battery charging cable is connectedand the generator is running. The vehicle or the generator may bedamaged.

An overloaded DC circuit, excessive current drawn by the battery, or awiring problem will trip the DC circuit protector (the yellow indicatorinside the clear circuit protector button will pop out). If this happens,wait a few minutes before pushing in the circuit protector button toresume operation. If the circuit protector continues to go OFF,discontinue charging and see your authorized Honda generator dealer.The DC circuit protector does not prevent overcharging the battery.

2.

3.

4.

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35

OPERATION

Disconnecting the battery charging cable:

RED LEAD

BLACK LEAD

BATTERY CHARGING CABLE(optional equipment)

DC CIRCUIT PROTECTOR

YELLOW INDICATOR

DC RECEPTACLE

OFF

ON

Connect the vehicle battery ground cable to the negative ( ) batteryterminal.

Disconnect the battery charging cable from the DC receptacle of thegenerator.

Disconnect the red lead of the battery charging cable from thepositive ( ) battery terminal.

Disconnect the black lead of the battery charging cable from thenegative ( ) battery terminal.

Stop the engine.1.

2.

3.

4.

5.

12/01/27 15:19:35 31ZT7630_036

36

OPERATION

ECO-THROTTLE SYSTEM

OFF

ON

ECO-THROTTLE SWITCH

TM

Appliances with large start-up power demands may not allow theengine to reach normal operating rpm when they are connected to thegenerator. Turn the Eco-Throttle switch to the OFF position andconnect the appliance to the generator. If the engine still will not reachnormal operating speed, check that the appliance does not exceed therated load capacity of the generator.

If high electrical loads are connected simultaneously, turn theEco-Throttle switch to the OFF position to reduce voltage changes.

With the switch in the ON position, engine speed is automaticallylowered when loads are reduced, turned off, or disconnected. Whenappliances are turned on or reconnected, the engine returns to theproper speed to power the electrical load. In the OFF position, theEco-Throttle system does not operate.

The Eco-Throttle system is not effective for use with appliances ortools that require only momentary power. If the tool or appliance willbe turned ON and OFF quickly, the Eco-Throttle switch should be in theOFF position.When using the DC output, turn the Eco-Throttle switch to the OFFposition.

12/01/27 15:19:44 31ZT7630_037

37

OPERATION

STANDBY POWER

Connections to a Building’s Electrical System

System Ground

Connections for standby power to a building’s electrical system mustbe made by a qualified electrician. The connection must isolate thegenerator power from utility power, and must comply with allapplicable laws and electrical codes.

Improper connections to a building’selectrical system can allow currentfrom the generator to backfeed intothe utility lines.

Such backfeed may electrocuteutility company workers or otherswho contact the lines during apower outage, and the generatormay explode, burn, or cause fireswhen utility power is restored.

Consult the utility company or aqualified electrician prior to makingany power connections.

In some areas, generators are required by law to be registered withlocal utility companies. Check local regulations for proper registrationand use procedures.

Honda portable generators have a system ground that connects thegenerator frame components to the ground terminals in the AC outputreceptacles. The system ground is not connected to the AC neutralwire. If the generator is tested with a receptacle tester, it will not showthe same ground circuit condition as for a home receptacle.

12/01/27 15:19:52 31ZT7630_038

38

OPERATION

Special Requirements

Keep all cooling holes open and clear of debris, mud, water, etc.Cooling holes are located on the side panel, the control panel, and thebottom of the generator. If the cooling holes are blocked, thegenerator may overheat and damage the engine, inverter, or windings.

Do not lay the generator on its side when moving, storing, oroperating it. Oil may leak and damage the engine or your property.

There may be Federal or State Occupational Safety and HealthAdministration (OSHA) regulations, local codes, or ordinances thatapply to the intended use of the generator. Please consult a qualifiedelectrician, electrical inspector, or the local agency having jurisdiction.

In some areas, generators are required to be registered with localutility companies.

If the generator is used at a construction site, there may beadditional regulations that must be observed.

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39

SERVICING YOUR GENERATOR

THE IMPORTANCE OF MAINTENANCE

Maintenance, replacement, or repair of the emission control devicesand systems may be performed by any engine repair establishment orindividual, using parts that are ‘‘certified’’ to EPA standards.

Good maintenance is essential for safe, economical, and trouble freeoperation. It will also help reduce air pollution.

To help you properly care for your generator, the following pagesinclude a maintenance schedule, routine inspection procedures, andsimple maintenance procedures using basic hand tools. Other servicetasks that are more difficult or require special tools are best handledby professionals and are normally performed by a Honda technician orother qualified mechanic.

The maintenance schedule applies to normal operating conditions. Ifyou operate your generator under unusual conditions, such assustained high-load or high-temperature operation, or use it in dustyconditions, consult your servicing dealer for recommendationsapplicable to your individual needs and use.

Improper maintenance, or failure tocorrect a problem before operation,can cause a malfunction in whichyou can be seriously hurt or killed.

Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.

Remember that your servicing dealer knows your generator best andis fully equipped to maintain and repair it.

To ensure the best quality and reliability, use only new, HondaGenuine parts or their equivalents for repair and replacement.

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40


MAINTENANCE SAFETY

Safety Precautions

Carbon monoxide poisoning from engine exhaust.

Burns from hot parts.

Injury from moving parts.

Some of the most important safety precautions follow. However, wecannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

Failure to properly followmaintenance instructions andprecautions can cause you to beseriously hurt or killed.

Always follow the procedures andprecautions in the owner’s manual.

Make sure the engine is off before you begin any maintenance orrepairs. This will eliminate several potential hazards:

Operate outside away from open windows or doors.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed to do so.

Read the instructions before you begin, and make sure you have thetools and skills required.

To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a non-flammable solvent, notgasoline, to clean parts. Keep cigarettes, sparks, and flames awayfrom all fuel-related parts.

12/01/27 15:20:16 31ZT7630_041

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41


MAINTENANCE SCHEDULE

After every 500 Hrs. (2)

Every 2 years (Replace if necessary) (2)

page

444547484754494951

Eachuse

(2)

(2)

(1)

Every 2 years (2)

ITEM

REGULAR SERVICE PERIOD (3)Perform at every indicated monthor operating hour interval,whichever comes first.

Engine oil

Air cleaner

Sediment cupSpark plug

Spark arresterValve clearanceCombustionchamberFuel tank and filterFuel tubeCanisterPurge tubeCharge tube

Check levelChangeCheckCleanReplaceCleanCheck-adjustReplaceCleanCheck-adjustClean

CleanCheckCheckCheckCheck

Every 2 years (2)Every 2 years (2)

Replace the paper air filter only.Service more frequently when used in dusty areas.These items should be serviced by your Honda servicing dealer, unless you have the propertools and are mechanically proficient. Refer to the Honda shop manual for service procedures.See ‘‘Honda Publications’’ on page for ordering information.For commercial use, log hours of operation to determine proper maintenance intervals.

Failure to follow this maintenance schedule could result in non-warrantable failures.

(1)(2)

(3)77

Firstmonth

or20 Hrs.

Everyyearor

300 Hrs.

Every3

monthsor

50 Hrs.

Every6

monthsor

100 Hrs.

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42


REFUELING

Gasoline is highly flammable andexplosive.

You can be burned or seriouslyinjured when handling fuel.

Stop the engine and keep heat,sparks, and flame away.Handle fuel only outdoors.Wipe up spills immediately.

Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.

Refuel in a well-ventilated area before starting the engine. If the enginehas been running, allow it to cool. Refuel carefully to avoid spilling fuel.

Never refuel the engine inside a building where gasoline fumes mayreach flames or sparks. Keep gasoline away from appliance pilot lights,barbecues, electric appliances, power tools, etc.Spilled fuel is not only a fire hazard, it causes environmental damage.Wipe up spills immediately.

With the engine stopped, remove the fuel tank cap and check the fuellevel. Refill the fuel tank if the fuel level is low.

Do not fill above the upper level mark.

12/01/27 15:20:42 31ZT7630_043

43


FUEL RECOMMENDATIONS

EMPTY

FULL

UPPER LEVELMARK (RED)FUEL TANK CAP

TETHER

FUEL LEVEL GAUGE UPPER LEVEL MARK (RED)

FUEL STRAINER

If your equipment will be used on an infrequent or intermittent basis,please refer to the fuel section of the STORAGE chapter (page ) foradditional information regarding fuel deterioration.

Engine damage or performance problems that result from using a fuelwith percentages of ethanol or methanol greater than shown aboveare not covered under warranty.

Use of fuels with content of ethanol or methanol greater than shownabove may cause starting and/or performance problems. It may alsodamage metal, rubber, and plastic parts of the fuel system.

You may use regular unleaded gasoline containing no more than 10%ethanol (E10) or 5% methanol by volume. In addition, methanol mustcontain cosolvents and corrosion inhibitors.

Never use stale or contaminated gasoline or an oil/gasoline mixture.Avoid getting dirt or water in the fuel tank.

This engine is certified to operate on regular unleaded gasoline with apump octane rating of 86 or higher.

After refueling, reinstall the fuel tank cap securely.

61

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44


ENGINE OIL LEVEL CHECK

OIL FILLER CAP

DIPSTICK UPPER LIMIT

OIL MAINTENANCE COVER

Open the oil maintenance cover.

Remove the oil filler cap and wipe the dipstick clean.

If the oil level is low, fill to the upper limit of the oil filler neck withthe recommended oil.

Check the oil level by inserting the dipstick into the filler neckwithout screwing it in.

Check the oil level BEFORE EACH USE with the generator on a levelsurface and the engine stopped.

The Oil Alert system will automatically stop the engine before the oillevel falls below safe limits. However, to avoid the inconvenience of anunexpected shutdown, check the oil level regularly.

Close and latch the oil maintenance cover.

Reinstall the oil filler cap and tighten it securely.

1.

2.

3.

4.

5.

6.

12/01/27 15:21:03 31ZT7630_045

45


ENGINE OIL CHANGE

Maximum oil capacity:

OIL DRAIN PLUG

OIL MAINTENANCECOVER

OIL FILLER CAP

UPPER LIMIT

Drain the oil while the engine is warm to assure rapid and completedraining.

Open and remove the oil maintenance cover.

Place a suitable container below the engine to catch the oil, thenremove the drain plug and sealing washer, remove the oil filler cap,and drain the oil.

Refill with the recommended oil (see page ) and check the oil level.

Reinstall the oil drain plug and a new sealing washer. Tighten theplug securely.

Improper disposal of engine oil can be harmful to the environment. Ifyou change your own oil, please dispose of it properly. Put it in asealed container, and take it to a recycling center. Do not discard it in atrash bin, dump it on the ground, or pour it down a drain.

Wash your hands with soap and water after handling used oil.

Reinstall, close, and latch the oil maintenance cover.

Reinstall the oil filler cap and tighten it securely.

18 oz (0.55 L)

46

1.

2.

3.

4.

5.

6.

12/01/27 15:21:16 31ZT7630_046

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46


ENGINE OIL RECOMMENDATIONS

AMBIENT TEMPERATURE

Oil is a major factor affecting performance and service life. Use4-stroke automotive detergent oil.

SAE 10W 30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the recommended range.

The SAE oil viscosity and service category are in the API label on theoil container. Honda recommends that you use API service categorySJ or later (or equivalent) oil.

12/01/27 15:21:22 31ZT7630_047

47


AIR CLEANER SERVICE

CLIPS

FOAM AIR FILTER

AIR CLEANER COVER

CLIPS

AIR CLEANER COVER

PAPER AIR FILTER

Use a screwdriver to loosen the latchand open the left side maintenancecover.

Unsnap the air cleaner cover clips,and remove the air cleaner cover.

Check the foam air filter and paper airfilter to be sure they are clean and ingood condition. If the foam air filter isdirty, clean it as described on page .Replace the foam air filter if it isdamaged.If the paper air filter is dirty, replace itwith a new one. Do not clean thepaper air filter.

Operating the engine without an air filteror with a damaged air filter will allowdirt to enter the engine, causing rapidengine wear. This type of damage is notcovered by the Distributor’s LimitedWarranty.

Close and latch the left sidemaintenance cover.

Reinstall the air cleaner cover.

3.

2.

1.

4.

5.

48

12/01/27 15:21:32 31ZT7630_048

48


FOAM AIR FILTER CLEANING

Wash the foam air filter in a solution of household detergent andwarm water, then rinse thoroughly, or wash in non-flammable orhigh flash point solvent. Allow the foam air filter to dry thoroughly.

Soak the foam air filter in clean engine oil and squeeze out theexcess oil. The engine will smoke during initial startup if too muchoil is left in the foam air filter.

A dirty foam air filter will restrict air flow to the carburetor, reducingengine performance. If you operate the generator in very dusty areas,clean the foam air filter more frequently than specified in theMaintenance Schedule.

Wipe dirt from the air cleaner housing and cover using a moist rag.Be careful to prevent dirt from entering the air duct that leads to thecarburetor.

3.

4. Squeeze1. Soak 3. Oil2. Squeeze to Dry

1.

2.

Do not twist.Do not twist.

12/01/27 15:21:40 31ZT7630_049

49


SPARK PLUG SERVICE

Recommended spark plugs:

COVER SCREW

SPARK PLUGINSPECTION COVER

SPARK PLUG WRENCH

SPARK PLUG CAP

In order to service the spark plug, you will need a spark plug wrench(commercially available).

To ensure proper engine operation, the spark plug must be properlygapped and free of deposits.

W20EPR-U (DENSO)BPR6ES (NGK)

Use a spark plug wrench to remove the spark plug.

Remove the spark plug cap.

Clean any dirt from around the spark plug base.

An incorrect spark plug can cause engine damage.

If the engine is hot, allow it to cool before servicing the spark plug.

Use a screwdriver to loosen the latch and open the left sidemaintenance cover.

Loosen the cover screw and remove the spark plug inspection cover.

1.

2.

3.

4.

5.

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50


SEALING WASHER

0.028 0.031 in (0.7 0.8 mm)

SIDE ELECTRODE

INSULATOR

Measure the spark plug electrode gap with a wire-type feeler gauge.Correct the gap, if necessary, by carefully bending the side electrode.

Check that the spark plug sealing washer is in good condition, andthread the spark plug in by hand to prevent cross-threading.

After the spark plug is seated, tighten with a spark plug wrench tocompress the washer.

If installing a new spark plug, tighten 1/2 turn after the spark plugseats to compress the washer. If reinstalling a used spark plug,tighten 1/8 1/4 turn after the spark plug seats to compress thewasher.

A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in the cylinderhead.

Visually inspect the spark plug. Replace it if the electrodes are wornor if the insulator is cracked, chipped, or fouled.

Reinstall the spark plug inspection cover and tighten the coverscrew.

Close and latch the left side maintenance cover.

Attach the spark plug cap.

0.028 0.031 in (0.7 0.8 mm)

7.

6.

8.

9.

10.

The gap should be:

11.

12.

12/01/27 15:22:00 31ZT7630_051

51


SPARK ARRESTER SERVICE

6 mm BOLTS

6 mm CAP NUTS

UPPER MUFFLERPROTECTOR

REAR COVER

LOWER MUFFLERPROTECTOR

6 mm BOLTS REAR UNDER PLATE

8 mm BOLTS

REAR HANDLE

Remove the four 6 mm cap nuts, and remove the rear cover.

Remove the four 6 mm bolts, and remove the upper mufflerprotector.

The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.

If the engine has been running, the muffler will be very hot. Allow themuffler to cool before servicing the spark arrester.

Clean the spark arrester as follows:

Remove the four 8 mm bolts, and remove the rear handle.

Remove the four 6 mm bolts, and remove the rear under plate.

Remove the lower muffler protector.

1.

2.

3.

4.

5.

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52


5 mm BOLTS

EXHAUST TAIL PIPE

SPARK ARRESTER

Use a brush to remove carbon deposits from the spark arresterscreen.

Remove the three 5 mm bolts, and remove the exhaust tail pipe andthe spark arrester.

Install the spark arrester and the exhaust tail pipe in the reverseorder of removal.

Be careful to avoid damaging the screen.The spark arrester must be free of breaks and holes. Replace thespark arrester if it is damaged.

6.

7.

8.

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53


LOWER MUFFLER PROTECTOR HOOK

LOWERMUFFLERPROTECTOR

UPPER MUFFLERPROTECTOR

REAR COVER

OIL FILLER NECK

REAR HANDLE

RUBBER DRIPGUARD

OIL DRAIN NECK

REAR UNDERPLATE

HOOK

Install the lower muffler protector, the rear under plate, and the rearhandle in the reverse order of removal.

Install the upper muffler protector and the rear cover in the reverseorder of removal.

Install the lower muffler protector inside the hook securely.

When installing the rear cover, carefully fit the rubber drip guardaround the oil filler neck and oil drain neck.

9.

10.

12/01/27 15:22:25 31ZT7630_054

54


SEDIMENT CUP CLEANING

AIR CLEANER BASE

6 mm NUTS

6 mm BOLT

CANISTER CHARGE HOSECANISTER PURGEHOSE

HOSE JOINT BREATHER HOSE FUEL TANK


The sediment cup prevents water that may be in the fuel tank fromentering the carburetor. If the engine has not been run for a long time,the sediment cup should be cleaned.

Turn the fuel valve lever to the OFF position.

Remove the air cleaner cover and paper air filter (see page ).

Disconnect the canister charge hose from the fuel tank and hosejoint.

Disconnect the breather hose and canister purge hose from the aircleaner base.

Remove the 6 mm bolt and two 6 mm nuts, and remove the aircleaner base.

Turn the engine switch to the OFF position.1.

2.

6.

5.

4.

3.

7.

47

12/01/27 15:22:36 31ZT7630_055

55


SEDIMENT CUP

SEDIMENT CUP

O-RING




Unscrew the sediment cup.

Clean the sediment cup in non-flammable or high flash point solvent.

Turn the fuel valve to the ON position and check for leaks.

Reinstall the air cleaner base, and connect the breather hose andcanister purge hose to the air cleaner base.

Connect the canister charge hose to the fuel tank and hose joint.

Reinstall the paper air filter and air cleaner cover.

Close and latch the left side maintenance cover.

Reinstall the O-ring and sediment cup.

8.

9.

10.

11.

12.

13.

14.

15.

12/01/27 15:22:48 31ZT7630_056

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56


BATTERY SERVICE

Emergency Procedures

Eyes

Skin

Swallowing

Your generator’s engine charging system charges the battery whilethe engine is running. However, if the generator is only usedperiodically, the battery must be charged monthly to maintain thebattery service life.

The battery contains sulfuric acid(electrolyte), which is highlycorrosive and poisonous. Gettingelectrolyte in your eyes or on yourskin can cause serious burns.

Wear protective clothing and eyeprotection when working near thebattery.KEEP CHILDREN AWAY FROM THEBATTERY.

Flush with water from a cup or other container for at leastfifteen minutes. (Water under pressure can damage the eye.)Immediately call 911 (USA only) or a physician.

Remove contaminated clothing. Flush the skin with largequantities of water. Call a physician immediately.

Drink water or milk. Call your local Poison ControlCenter (USA only) or a physician immediately.

12/01/27 15:22:57 31ZT7630_057

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57


Battery Removal


6 mm CAP NUTS

NEGATIVE ( ) CABLE

POSITIVE ( ) CABLE

FRONT COVER

BATTERY HOLDER BAND

BATTERY RUBBER

COLLAR (4)

Remove the battery holder band.

Remove the negative ( ) cable from the battery negative ( )terminal, and then remove the positive ( ) cable from the batterypositive ( ) terminal.

Remove the battery and the battery rubber from the battery tray.


Remove the four 6 mmcap nuts, and remove thefront cover.

4.

1.

2.

3.

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58


Battery Charging

The battery will expel explosivehydrogen gas when overcharged.

A spark or flame can cause thebattery to explode with enoughforce to kill or seriously hurt you.

Always use a regulated charger thatprovides the correct chargingcurrent to prevent overcharging.

Wear protective clothing and a faceshield, or have a skilled mechanicperform the battery maintenance.

The battery is rated at 8.6 Ah (ampere-hours). Charging current shouldequal 10% of the battery’s ampere-hour rating. A battery chargershould be used that can be adjusted to deliver 0.9 amps.

Connect the battery charger following the manufacturer’sinstructions.

Charge the battery 3 4 hours.

Clean the outside of the battery and the battery tray compartmentwith a solution of baking soda and water.

1.

2.

3.

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59


Battery Installation

BATTERY BOOT

POSITIVE ( )CABLE

NEGATIVE ( )CABLE

BATTERY RUBBER

BATTERY HOLDER BAND

Install the battery in the generator.

Install the battery rubber and the battery holder band.

Install the front cover, and install the four 6 mm cap nuts, makingsure the four collared washers are placed in the rubber grommetsinside the cover.

Slide the battery boot over the positive ( ) cable and terminal.

Connect the battery negative ( ) cable to the battery negative ( )terminal, and tighten the bolt securely.

Connect the battery positive ( ) cable to the battery positive ( )terminal first and tighten the bolt securely.

5.

1.

2.

3.

4.

6.

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60


FUSE

6 mm CAP NUTS

FUSE HOLDER

FRONT COVERCOLLAR (4)

If the fuse is blown, the starter motor won’t operate.

If frequent fuse failure occurs, determine the cause and correct theproblem before attempting to operate the generator further.

Turn the engine switch to the OFF position.

Remove the four 6 mm cap nuts and the front cover.

Never use a fuse with a different rating from that specified. Seriousdamage to the electrical system or fire may result.

Remove the fuse holder cover and replace the fuse.The specified fuse is 5 A.

1.

2.

3.

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61

STORAGE PREPARATION

Cleaning

Fuel

STORAGE

Proper storage preparation is essential for keeping your generatortrouble-free and looking good. The following steps will help to keeprust and corrosion from impairing your generator’s function andappearance, and will make the engine easier to start when you use thegenerator again.

Wipe the generator with a moist cloth. After the generator has dried,touch up any damaged paint, and coat other areas that may rust with alight film of oil.

Depending on the region where you operate your equipment, fuelformulations may deteriorate and oxidize rapidly. Fuel deteriorationand oxidation can occur in as little as 30 days and may cause damageto the carburetor and/or fuel system. Please check with your servicingdealer for local storage recommendations.

Gasoline will oxidize and deteriorate in storage. Old gasoline willcause hard starting, and it leaves gum deposits that clog the fuelsystem. If the gasoline in your generator deteriorates during storage,you may need to have the carburetor and other fuel systemcomponents serviced or replaced.The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary with suchfactors as gasoline blend, your storage temperatures, and whether thefuel tank is partially or completely filled. The air in a partially filled fueltank promotes fuel deterioration. Very warm storage temperaturesaccelerate fuel deterioration. Fuel deterioration problems may occurwithin a few months, or even less if the gasoline was not fresh whenyou filled the fuel tank.

The does not cover fuel system damage orengine performance problems resulting from neglected storagepreparation.You can extend fuel storage life by adding a gasoline stabilizer that isformulated for that purpose, or you can avoid fuel deteriorationproblems by draining the carburetor, sediment cup (if applicable) and/or fuel tank.

Distributor’s Limited Warranty

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62

STORAGE

STORAGE TIME RECOMMENDED SERVICE PROCEDURE TOPREVENT HARD STARTING

Service according to the table below:

Less than 1 month1 to 2 months

2 months to 1 year

1 year or more

Use gasoline stabilizers that are formulated to extend storage life.Follow the manufacturer’s instructions for use.Contact your authorized Honda generator dealer for stabilizerrecommendations.

No preparation requiredFill with fresh gasoline and add gasolinestabilizer *.Fill with fresh gasoline and add gasolinestabilizer *.Drain the carburetor float bowl (page 63 ).Drain the fuel sediment cup (page 54 ).Fill with fresh gasoline and add gasolinestabilizer *.Drain the carburetor float bowl (page 63 ).Drain the fuel sediment cup (page 54 ).Remove the spark plug. Put a teaspoon ofengine oil into the cylinder. Turn the engineslowly with the pull rope to distribute the oil.Reinstall the spark plug.Change the engine oil (page 45 ).After removal from storage, drain the storedgasoline into a suitable container, and fill withfresh gasoline before starting.

*

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63

STORAGE

Draining the Fuel Tank and Carburetor

DRAIN SCREW




Place a suitable gasoline containerbelow the carburetor drain hose.

After all the fuel has drained into thecontainer, tighten the drain screwsecurely.

Loosen the carburetor drain screwand drain the gasoline from thecarburetor and tank.

Move the fuel valve to the ONposition.

Remove the sediment cup and empty it (see page ).

Reinstall the sediment cup.

Close the left side maintenance cover.


1.

2.

3.

4.

5.

6.

7.

8.

54

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64

STORAGE

Engine Oil

Battery

Change the engine oil (see page ).

Remove the spark plug (see page ), and pour approximately oneteaspoon (5 cc) of clean engine oil into the cylinder. Crank theengine several revolutions to distribute the oil, then reinstall thespark plug.

Reinstall the spark plug cap on the spark plug securely.

Reinstall the spark plug inspection cover.

Slowly pull the starter grip until resistance is felt. At this point, thepiston is coming up on its compression stroke, and both the intakeand exhaust valves are closed. Storing the engine in this positionwill help to protect it from internal corrosion.

Charge the battery before storing the generator (see page ).

2.

1.

3.

4.

5.

58

45

49

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STORAGE

STORAGE PRECAUTIONS

REMOVAL FROM STORAGE

If your generator will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition.

If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

Also avoid any area with a spark-producing electric motor, or wherepower tools are operated.

Select a well ventilated storage area away from any appliance thatoperates with a flame, such as a furnace, water heater, or clothes dryer.

With the engine and exhaust system cool, cover the generator to keepout dust. A hot engine and exhaust system can ignite or melt somematerials.

Do not use sheet plastic as a dust cover. A nonporous cover will trapmoisture around the generator, promoting rust and corrosion.

Place the generator on a level surface. Tilting or laying it on its sidecan cause fuel or oil leakage.

Unless all fuel has been drained from the fuel tank, leave the engineswitch in the OFF position, and the fuel valve lever in the OFF position(see page ) to reduce the possibility of leakage.

If the cylinder was coated with oil during storage preparation, theengine may smoke briefly at startup. This is normal.

If the generator was stored for 1 year or longer, drain the fuel tank (seepage ) and refuel with fresh gasoline. If you keep a container ofgasoline for refueling, be sure that it contains only fresh gasoline.Gasoline oxidizes and deteriorates over time, causing hard starting.

Check your generator as described in the BEFORE OPERATION chapterof this manual (see page ).

26

19

63

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TRANSPORTING

Do not lay the generator on its side when moving, storing, oroperating it. Oil or fuel may leak and damage the engine or yourproperty.

If the generator has been used, allow it cool for at least 15 minutesbefore loading the generator on the transport vehicle. A hot engineand exhaust system can burn you and can ignite some material.When transporting the generator, turn the engine switch and the fuelvalve OFF, and keep the generator level to reduce the possibility offuel leakage.Take care not to drop or strike the generator when transporting. Do notplace heavy objects on the generator.

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TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE WILL NOT START

Possible Cause CorrectionFuel valve lever OFF.Engine switch OFF.

Out of fuel.Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Low oil level caused Oil Alertto stop engine.

Spark plug faulty, fouled, orimproperly gapped.Spark plug wet with fuel(flooded engine).Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Turn lever ON (p. 22).Turn engine switch to ON(p. 23).Refuel (p. 42).Drain fuel tank and carburetor(p. 63).Refuel with fresh gasoline(p. 42).Add oil (p. 44).Turn engine switch to OFF andthen restart the engine.Gap or replace spark plug(p. 49).Dry and reinstall spark plug.

Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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ENGINE LACKS POWER

Possible cause CorrectionAir filter restricted.

Bad fuel; generator storedwithout treating or draininggasoline, or refueled with badgasoline.Fuel filter restricted,carburetor malfunction,ignition malfunction, valvesstuck, etc.

Clean or replace air filter(p. 47, 48).Drain fuel tank and carburetor(p. 63).Refuel with fresh gasoline(p. 42).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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Possible Cause Correction

NO POWER AT THE AC RECEPTACLES

Possible Cause Correction

NO POWER AT THE DC RECEPTACLE

Output indicator is OFF, andoverload indicator is ON.

AC Circuit protector tripped.

Faulty power tool orappliance.

Faulty generator.

Check AC load. Stop and restartthe engine.Check the cooling air inlet. Stopand restart the engine.Check AC load and reset circuitprotector (p. 16).Replace or repair power tool orappliance.Stop and restart the engine.Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

DC circuit protector OFF.

Faulty generator.

Turn DC circuit protector ON(p. 16).Take the generator to anauthorized Honda servicingdealer, or refer to the shopmanual.

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Serial Number Location

TECHNICAL INFORMATION

FRAME SERIAL NUMBER

Frame serial number:

Date purchased:

Record the frame serial number and date purchased in the spacesbelow. You will need this information when ordering parts and whenmaking technical or warranty inquiries.

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Carburetor Modification for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be toorich. Performance will decrease, and fuel consumption will increase. Avery rich mixture will also foul the spark plug and cause hard starting.Operation at an altitude that differs from that at which this engine wascertified, for extended periods of time, may increase emissions.

High altitude performance can be improved by specific modificationsto the carburetor. If you always operate your generator at altitudesabove 5,000 feet (1,500 meters), have your authorized Honda servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications for highaltitude use, will meet each emission standard throughout its usefullife.

Even with carburetor modification, engine horsepower will decreaseabout 3.5% for each 1,000-foot (300-meter) increase in altitude. Theeffect of altitude on horsepower will be greater than this if nocarburetor modification is made.

When the carburetor has been modified for high altitude operation,the air/fuel mixture will be too lean for low altitude use. Operation ataltitudes below 5,000 feet (1,500 meters) with a modified carburetormay cause the engine to overheat and result in serious engine damage.For use at low altitudes, have your servicing dealer return thecarburetor to original factory specifications.

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Emission Control System Information

Source of Emissions

The U.S. and California Clean Air Acts

Tampering and Altering

The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxides ofnitrogen is very important because, under certain conditions, theyreact to form photochemical smog when subjected to sunlight. Carbonmonoxide does not react in the same way, but it is toxic.

Honda utilizes appropriate air/fuel ratios and other emissions controlsystems to reduce the emissions of carbon monoxide, oxides ofnitrogen, and hydrocarbons.

EPA and California regulations require all manufacturers to furnishwritten instructions describing the operation and maintenance ofemission control systems.

The following instructions and procedures must be followed in orderto keep the Honda engine emissions within the emission standards.

Additionally, Honda fuel systems utilize components and controltechnologies to reduce evaporative emissions.

Tampering is a violation of Federal and California law.

Tampering with or altering the emission control system may increaseemissions beyond the legal limit. Among those acts that constitutetampering are:

Removal or alteration of any part of intake, fuel, or exhaust systems.

Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

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Problems That May Affect Emissions

Replacement Parts

Maintenance

If you are aware of any of the following symptoms, have your engineinspected and repaired by your authorized Honda servicing dealer.

Hard starting or stalling after starting.

Rough idle.

Misfiring or backfiring under load.

Afterburning (backfiring).

Black exhaust smoke or high fuel consumption.

Follow the MAINTENANCE SCHEDULE on page . Remember thatthis schedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in dusty conditions, will require morefrequent service.

The emission control systems on your new Honda engine weredesigned, built, and certified to conform with applicable emissionregulations. We recommend the use of Honda Genuine partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. The useof replacement parts that are not of the original design and qualitymay impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility thatthe part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of the partwill not result in a failure of the engine to comply with emissionregulations.

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Air Index(Models sold in California)

300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)

1,000 hours (225 cc and greater)



Applicable to Emission Durability Period

Extended

Intermediate

ModerateDescriptive Term

The bar graph is intended to provide you, our customer, the ability tocompare the emissions performance of available engines. The lowerthe Air Index, the less pollution.

An Air Index Information label is applied to engines certified to anemission durability time period in accordance with the requirementsof the California Air Resources Board.

The durability description is intended to provide you with informationrelating to the engine’s emission durability period. The descriptiveterm indicates the useful life period for the engine’s emission controlsystem. See your Emission Control System Warranty (see page ) foradditional information.

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SpecificationsDimensions

Engine

Generator

Tuneup

ITEM SPECIFICATION MAINTENANCE

22.0 in (558 mm)17.6 in (447 mm)25.9 in (658 mm)

EZGFEU3000is

130.7 lbs (59.3 kg)

Model (Type)Description codeLengthWidthHeightDry mass [weight]

ModelEngine typeDisplacementBore x Stroke

Compression ratioEngine speedCooling systemIgnition systemOil capacityFuel tank capacitySpark plug

ModelType

Rated voltageRated frequency

AC output Rated currentRated outputMaximum output

DC output

GX2004-stroke, overhead valve, single cylinder

12.0 cu-in (196 cm )2.68 2.13 in (68.0 54.0 mm)

8.5:1

Forced airTransistor magneto

EU3000is

120 V60 Hz23.4 A

2.8 kVA3.0 kVA

No other adjustments needed.

IN: 0.15 0.02 mmEX: 0.20 0.02 mm

Spark plug gap

Valve clearance (cold)

Other specifications

0.028 0.031 in(0.7 0.8 mm)

Refer to page 49

See your authorizedHonda dealer.

18 oz (0.55 L)3.43 US gal (13.0 L)

BPR6ES (NGK) W20EPR-U (DENSO)·

A type

Only for charging 12 V automotive batteries.Maximum charging output = 12 A

3,500 3,800 rpm (with Eco-Throttle switch OFF)

Specifications may vary according to the types, and are subject tochange without notice.

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Wiring Diagram

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CONSUMER INFORMATION

Dealer Locator Information

Honda Publications

Shop Manual

Parts Catalog

Accessories

Visit http://powerequipment.honda.com/generators/accessoriesand click on Generators and Welders to see the entire catalog ofaccessories.

Your authorized Honda power equipment dealer offers a wideselection of accessories (optional equipment) to make your generatoreven more useful.

This manual provides complete, illustrated parts lists. Availablethrough your Honda dealer.

To find an authorized Honda Servicing Dealer anywhere in the UnitedStates:Visit our website:http://powerequipment.honda.com/dealer-locator/

This manual covers complete maintenance and overhaul procedures.It is intended to be used by a skilled technician.Available through your Honda dealer or through Helm Inc. at1 (888) 292-5395 or visit http://powerequipment.honda.com/support/shop-manuals.

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Customer Service Information

Honda Power Equipment dealership personnel are trainedprofessionals. They should be able to answer any question you mayhave. If you encounter a problem that your dealer does not solve toyour satisfaction, please discuss it with the dealership’s management.The Service Manager or General Manager can help. Almost allproblems are solved in this way.

If you are dissatisfied with the decision made by the dealership’smanagement, contact the Honda Power Equipment CustomerRelations Office. You can write:

American Honda Motor Co., Inc.Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, Georgia 30005-8847

When you write or call, please give us this information:

Model and serial numbers (see page )Name of the dealer who sold the generator to youName and address of the dealer who services your generatorDate of purchaseYour name, address, and telephone numberA detailed description of the problem

Or telephone: (770) 497-6400 8:30 am to 7:00 pm ET

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Distributor’s Limited Warranty

PRODUCTS COVEREDBY THIS WARRANTY

LENGTH OF WARRANTY

PRIVATERESIDENTIAL (1)

To Qualify for This Warranty:

What American Honda Will Repair or Replace Under Warranty:

COMMERCIAL/RENTAL/INSTITUTIONAL

This warranty is limited to the following Honda Power Equipmentproducts when distributed by American Honda Motor Co., Inc., PowerEquipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005.The following warranty applies to products purchased at retail orplaced in rental service on or after January 1, 2010.

(1) Private residential: Used in maintaining owner’s primary and/orsecondary residence. Any other use, including but not limited toinformal ‘‘for hire’’ use, is considered commercial/rental/institutional use.

The product must be purchased in the United States, Puerto Rico, orthe U.S. Virgin Islands from American Honda or a dealer authorized byAmerican Honda to sell those products. This warranty applies to firstretail purchaser and each subsequent owner during the applicablewarranty time period.

American Honda will repair or replace, at its option, any part that isproven to be defective in material or workmanship under normal useduring the applicable warranty time period. Warranty repairs andreplacements will be made without charge for parts or labor. Anythingreplaced under warranty becomes the property of American HondaMotor Company, Inc. All parts replaced under warranty will beconsidered as part of the original product, and any warranty on thoseparts will expire coincident with the original product warranty.

EU3000is generator

(from date of original retail purchase)

36 months 36 months

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To Obtain Warranty Service:

You must, at your expense, take the Honda Power Equipment product,accessory, replacement part, apparel, or the power equipment onwhich the accessory or replacement part is installed, and proof ofpurchase to any Honda Power Equipment dealer in the United States,Puerto Rico, or the U.S. Virgin Islands who is authorized to sell and/orservice that product, during the dealer’s normal business hours. Tolocate a dealer near you, visit our web site at http://powerequipment.honda.com/dealer-locator/. If you are unable to obtain warrantyservice or are dissatisfied with the warranty service you receive,contact the owner of the dealership involved; normally this will resolvethe problem. However, if you should require further assistance, writeor call the Power Equipment Customer Relations Department ofAmerican Honda Motor Co., Inc. at the following address:

American Honda Motor Co., Inc.Power Equipment Customer Relations Dept.

4900 Marconi DriveAlpharetta, GA 30005-8847 Telephone: (770) 497-6400

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Exclusions:

Disclaimer of Consequential Damage and Limitation of Implied Warranties:

Any damage or deterioration resulting from the following:Neglect of the periodic maintenance as specified in the productowner’s manualImproper repair or maintenanceOperating methods other than those indicated in the productowner’s manualThe use of non-genuine Honda parts and accessories other thanthose approved by Honda (other than recommended lubricantsand fluids)Exposure of the product to soot and smoke, chemical agents, birddroppings, sea water, sea breeze, salt, or other environmentalphenomenaCollision, fuel contamination or deterioration, neglect,unauthorized alteration, misuse, incorporation or use ofunsuitable attachments or partsNormal wear and tear (normal fading of painted or plated surfaces,sheet peeling and other natural deterioration)

Consumable parts: Honda does not warrant parts deterioration dueto normal wear and tear. The parts listed below are not covered bywarranty (unless they are needed as a part of another warrantyrepair):

Spark plug, fuel filter, air cleaner element, clutch disc, tire, wheelbearing, recoil starter rope, cable, belt, cutter bladeLubricant: oil and grease

Cleaning, adjustment, and normal periodic maintenance work(carburetor cleaning, engine oil draining, blade sharpening, belt andcable adjustments).Any product that has ever been declared a total loss or sold forsalvage by a financial institution or insurer.Auger and paddle assemblies of snowthrowers, tiller tines of roto-tillers, mower blades and mower deck housings, are specifically notwarranted against impact damage, including but not limited to,abrasive damage.

American Honda disclaims any responsibility for loss of time or use ofthe product, transportation, commercial loss, or any other incidentalor consequential damage. Any implied warranties are limited to theduration of this written limited warranty. Some states do not allowlimitations on how long an implied warranty lasts and/or do not allowthe exclusion or limitation of incidental or consequential damages, sothe above exclusions and limitations may not apply to you. Thiswarranty gives you specific legal rights, and you may also have otherrights, which vary from state to state.

2.

3.

4.

5.

1.

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PRIVATERESIDENTIAL

COMMERCIAL/RENTAL/INSTITUTIONAL

LENGTH OF WARRANTY

Honda Parts, Accessories, and Apparel

PRODUCTS COVEREDBY WARRANTY

To Qualify for This Warranty:

What American Honda Will Repair or Replace Under Warranty:

This warranty is limited to Honda Power Equipment parts, accessories,and apparel when distributed by American Honda Motor Co., Inc.,4900 Marconi Drive, Alpharetta, Georgia 30005-8847.

12 months6 months6 months

3 months3 months3 months

The parts, accessories, or apparel must be purchased fromAmerican Honda or a dealer authorized by American Honda to sellthose products in the United States, Puerto Rico, and the U.S. VirginIslands. Parts and accessories must be purchased for installation onoriginal Honda equipment or engines to be eligible for warrantycoverage. Installing parts and accessories on non-Honda productsor engines voids this warranty.

(from date of original retail purchase)

AccessoriesPartsApparel

You must be the first retail purchaser. This warranty is nottransferable to subsequent owners.

American Honda will repair or replace, at its option, any Honda PowerEquipment parts, accessories, or apparel that are proven to bedefective in material or workmanship under normal use during theapplicable warranty time period. Anything replaced under warrantybecomes the property of American Honda Motor Company, Inc. Thewarranty on all parts, accessories, and apparel replaced underwarranty will expire coincident with the original warranty on thereplaced parts, accessories, or apparel.Parts and accessories installed by a dealer who is authorized byAmerican Honda to sell them will be repaired or replaced underwarranty without charge for parts or labor. If installed by anyone else,parts and accessories will be repaired or replaced under warrantywithout charge for parts, but any labor charges will be theresponsibility of the purchaser. Apparel will be repaired or replacedunder warranty without any charge.

1.

2.

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Exclusions:


You must, at your expense, take the Honda Power Equipment part,accessory, or apparel, or the Honda Power Equipment on which theaccessory or part is installed, and proof of purchase to any HondaPower Equipment dealer in the United States, Puerto Rico, or the U.S.Virgin Islands who is authorized to sell that product, during the dealer’snormal business hours. To locate a dealer near you, visit our web siteat http://powerequipment.honda.com/dealer-locator/. If you are unableto obtain warranty service or are dissatisfied with the warranty serviceyou receive, contact the owner of the dealership involved; normallythis will resolve the problem. However, if you should require furtherassistance, write or call the Power Equipment Customer RelationsDepartment of American Honda Motor Co., Inc. Refer to page forcontact information.

This warranty does not extend to parts, accessories, or apparelaffected or damaged by collision, normal wear, use in an applicationfor which the product was not designed, or any other misuse, neglect,incorporation or use of unsuitable attachments or parts, unauthorizedalteration, improper installation, or any causes other than defects inmaterial or workmanship of the product. Installing parts andaccessories on non-Honda products or engines voids this warranty.

American Honda disclaims any responsibility for loss of time or use ofthe product, or the power equipment on which the product is installed,transportaion, commercial loss, or any other incidental orconsequential damage. Any implied warranties are limited to theduration of this written warranty. Some states do not allow limitationson how long an implied warranty lasts and/or do not allow theexclusion or limitation of incidental or consequential damages, so theabove exclusions and limitations may not apply to you. This warrantygives you specific legal rights, and you may also have other rights,which vary from state to state.

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Emission Control System Warranty

Your Warranty Rights And Obligations:

California

Other States, U.S. territories, and Canada

All of the United States and Canada

Your new Honda Power Equipment engine complies with the U.S. EPA,Environment Canada, and State of California emission regulations(models certified for sale in California only). American Honda MotorCo., Inc. provides the emission warranty coverage for engines in theUnited States, and its territories. Honda Canada Inc. provides theemission warranty for engines in the 13 provinces and territories ofCanada. In the remainder of this Emission Control System Warranty,American Honda Motor Company Inc. and Honda Canada Inc. will bereferred to as Honda.

The California Air Resources Board and Honda are pleased to explainthe emission control system warranty on your Honda PowerEquipment engine. In California, new spark-ignited small off-roadequipment engines must be designed, built, and equipped to meet theState’s stringent anti-smog standards.

In other areas of the United States and in Canada, your engine must bedesigned, built, and equipped to meet the U.S. EPA and EnvironmentCanada emission standards for spark-ignited engines at or below19 kilowatts. Specific Honda products that do not meet the Californiaemissions regulations can be identified by a ‘‘Not for Sale inCalifornia’’ decal.

Honda must warrant the emission control system on your powerequipment engine for the period of time listed below, provided therehas been no abuse, neglect, or improper maintenance of your powerequipment engine. Where a warrantable condition exists, Honda willrepair your power equipment engine at no cost to you includingdiagnosis, parts, and labor.

Your emission control system may include such parts as thecarburetor or fuel injection system, the ignition system, and catalyticconverter. Also included may be hoses, connectors, and otheremission-related assemblies (see page for additional covered parts).88

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Owner’s Warranty Responsibility:

As the power equipment engine owner, you are responsible for theperformance of the required maintenance listed in your owner’smanual. Honda recommends that you retain all receipts coveringmaintenance on your power equipment engine, but Honda cannotdeny warranty coverage solely for the lack of receipts or for yourfailure to ensure the performance of all scheduled maintenance.

As the power equipment engine owner, you should however be awareHonda may deny you warranty coverage if your power equipmentengine or a part has failed due to abuse, neglect, impropermaintenance, or unapproved modifications.

You are responsible for presenting your power equipment engine to aHonda Power Equipment dealer as soon as a problem exists. Theemission related warranty repairs should be completed in areasonable amount of time, not to exceed 30 days.

If you have any questions regarding your emission warranty rightsand responsibilities, you should contact the Honda Office in yourregion:

Honda Canada Inc.Power EquipmentCustomer RelationsVisit www.honda.cafor contact information.Telephone: (888) 946-6329

American Honda Motor Co., Inc.Power Equipment CustomerRelations4900 Marconi DriveAlpharetta, Georgia 30005-8847Telephone: (888) 888-3139Email: powerequipmentemissions

@ahm.honda.com

or

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Warranty Coverage:

Honda power equipment engines sold in the United States andCanada are covered by this warranty for a period of two years from thedate of delivery to the original retail purchaser or the length of theHonda Distributor’s Limited Warranty, whichever is longer. Thiswarranty is transferable to each subsequent purchaser for the durationof the warranty period.

If any emission-related part on your engine is defective, the part willbe repaired or replaced by Honda without charge for diagnosis, parts,or labor. All defective parts replaced under this warranty become theproperty of Honda. A list of warranted parts is on page . Normalmaintenance items, such as spark plugs and filters, that are on thewarranted parts list are warranted up to their required replacementinterval only.

Honda will also replace other engine components damaged by afailure of any warranted part during the warranty period.

Only Honda approved replacement parts may be used in theperformance of any warranty repairs and must be provided withoutcharge to the owner. The use of replacement parts not equivalent tothe original parts may impair the effectiveness of your engineemission control system. If such a replacement part is used in therepair or maintenance of your engine, and an authorized Honda dealerdetermines it is defective or causes a failure of a warranted part, yourclaim for repair of your engine may be denied. If the part in question isnot related to the reason your engine requires repair, your claim willnot be denied.

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Exclusions:

You must, at your own expense, take your Honda Power Equipmentengine or the product on which it is installed, along with your salesregistration card or other proof of original purchase date, to anyHonda Power Equipment dealer who is authorized by Honda to selland service that Honda product during his normal business hours.Claims for repair or adjustment found to be caused solely by defects inmaterial or workmanship will not be denied because the engine wasnot properly maintained and used.

If you are unable to obtain warranty service or are dissatisfied with thewarranty service you received, contact the owner of the dealershipinvolved. Normally this should resolve your problem. However, if yourequire further assistance, contact the Honda office in your region.

American Honda Motor Co., Inc.Power Equipment CustomerRelations4900 Marconi DriveAlpharetta, Georgia 30005-8847Telephone: (888) 888-3139Email: powerequipmentemissions

@ahm.honda.com

Failures other than those resulting from defects in material orworkmanship are not covered by this warranty. This warranty does notextend to emission control systems or parts that are affected ordamaged by owner abuse, neglect, improper maintenance, misuse,misfueling, improper storage, collision, the incorporation of, or use of,unsuitable attachments, or the unauthorized alteration of any part.

This warranty does not cover replacement of expendable maintenanceitems made in connection with required maintenance services afterthe item’s first scheduled replacement as listed in the maintenancesection of the product owner’s manual, such as: spark plugs and filters.

Honda Canada Inc.Power Equipment CustomerRelationsVisit www.honda.cafor contact information.Telephone: (888) 946-6329

or

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PARTSDESCRIPTION:

SYSTEMS COVEREDBY THIS WARRANTY:

Emission Control System Warranty Parts:

American Honda Motor Co., Inc. and Honda Canada Inc. disclaim anyresponsibility for incidental or consequential damages such as loss oftime or the use of the power equipment, or any commercial loss dueto the failure of the equipment; and any implied warranties are limitedto the duration of this written warranty. This warranty is applicableonly where the California, U.S. EPA, or environment Canada emissioncontrol system warranty regulation is in effect.

Fuel Metering

Evaporative

ExhaustAir InductionIgnition

Crankcase EmissionControlMiscellaneous Parts

Carburetor assembly, (includes startingenrichment system),Engine temperature sensor,Engine control module, Fuel regulator,Intake manifoldFuel tank, Fuel cap, Fuel hoses,Vapor hoses, Carbon canister,Canister mounting brackets,Fuel strainer, Fuel cock, Fuel pump,Fuel hose joint, Canister purge hose jointCatalyst, Exhaust manifoldAir filter housing, Air filter elementFlywheel magneto, Ignition pulse generator,Crankshaft position sensor, Power coil,Ignition coil assembly,Ignition control module, Spark plug cap,Spark plugCrankcase breather tube, oil filler cap

Tubing, fittings, seals, gaskets,and clamps associated with these listedsystems.

Note: This list applies to parts supplied by Honda and does not coverparts supplied by the equipment manufacturer. Please see the originalequipment manufacturer’s emissions warranty for non-Honda parts.

Covered up to the first required replacement only.See the Maintenance Schedule on page 41.

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INITIAL USE INSTRUCTIONS

WITHOUT OIL

ENGINE OIL

Do not overfill the engine with oil.

Maximum oil capacity:

UPPER LIMITDIPSTICK

OIL FILLER CAP

OIL MAINTENANCE COVER

Add enough SAE 10W-30 API service category SJ or later (orequivalent) oil to bring the oil level to the upper limit of the oil fillerneck. SAE 10W-30 oil is recommended for general use; foradditional recommendations, see page .

Remove the oil filler cap.

Open the oil maintenance cover.

Place the generator on a level surface.

The generator is shipped in the engine.

Close and latch the oil maintenance cover.

Screw in the oil filler cap/dipstick securely.

If the engine is overfilled, theexcess oil may be transferred to the air cleaner housing and air filter.

18 oz (0.55 L)

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FUEL

FUEL TANK CAP UPPER LEVEL MARK (RED)

FUEL STRAINER UPPER LEVELMARK

TETHER


Add fuel to the generator in a well-ventilated area. Never refuel theengine inside a building where gasoline fumes may reach flames orsparks. Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc. Spilled fuel is not only a firehazard, it causes environmental damage. Wipe up spills immediately.

This engine is certified to operate on unleaded gasoline with a pumpoctane rating of 86 or higher. Refer to page for additional fuelrecommendations.



Remove the fuel tank cap.

After refueling, reinstall the fuel tank cap securely.

Fuel carefully to avoid spilling fuel. Do not fill the fuel tank above theupper level mark (red) on the fuel strainer.

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BATTERY

BATTERY BOOT

POSITIVE ( )CABLE

NEGATIVE ( ) CABLE

BATTERY HOLDER BAND

BATTERY RUBBER

Fuel can damage paint and plastic. Be careful not to spill fuel whenfilling your fuel tank. Damage caused by spilled fuel is not coveredunder warranty.

Move the generator at least 10 feet (3 meters) away from the fuelingsource and site before starting the engine.


The battery is disconnected for shipment.

Connect the battery positive ( ) cable to the battery positive ( )terminal first and tighten the bolt securely.

Slide the battery boot over the positive ( ) cable and terminal.

Install the front cover, and install the four 6 mm cap nuts, makingsure the four collared washers are placed in the rubber grommetsinside the cover.

Install the battery rubber and the battery holder band.

Connect the battery negative ( ) cable to the battery negative ( )terminal, and tighten the bolt securely.

Remove the front cover (see page 57 )1.

2.

3.

4.

5.

6.

12/01/27 15:28:06 31ZT7630_092

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92


BEFORE OPERATION

REGISTRATION

Please Register Your Generator

GENERATOR SAFETY

CONTROLS & FEATURES

BEFORE OPERATION

OPERATION

STARTING THE ENGINE

STOPPING THE ENGINE

MAINTENANCE SCHEDULE

Before using the generator, all generator operators must read thefollowing chapters and sections:

If your dealer did not collect registration information from you, pleasetake a few minutes and register your purchase with Honda. This allowsus to contact you with any important updates regarding yourgenerator. Please note registration is not required to obtain warrantyservice. You can register your generator by visiting the Honda PowerEquipment website, http://powerequipment.honda.com/support andclick on Product Registration. Your information will remainconfidential. It will not be released to any other company ororganization.

(pages )

(pages )

(pages )

(page )

(pages )

(page )

(page )

6 10

11

25

18

19 20

21

22

41

26

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93

INDEX

A

B

C

D............................................................................DC Circuit Protector . 16

...................................................................................DC OPERATION . 33.....................................................................................DC Receptacle . 16

................................................................Dealer Locator Information . 77..........................................................Distributor’s Limited Warranty . 79

..................................................................Carbon Monoxide Hazards . 6......................Carburetor Modification for High Altitude Operation . 71

................................................................................Check the Engine . 20.........................................................................................Choke Knob . 14

...............................................................................................Cleaning . 61..........................................COMPONENT & CONTROL LOCATIONS . 11

.................................Connections to a Building’s Electrical System . 37..............................................................CONSUMER INFORMATION . 77

............................................................................................CONTENTS . 3

..........................................................................................CONTROLS . 13..................................................................CONTROLS & FEATURES . 11

..........................................................Customer Service Information . 78

.............................................................................BATTERY SERVICE . 56....................................................................BEFORE OPERATION . 19, 92

...................................................................................AC Applications . 28..........................................................................AC Circuit Protectors . 16

...................................................................................AC OPERATION . 27................................................................AC PARALLEL OPERATION . 29

...................................................AC Parallel Operation Applications . 31......................................................................AIR CLEANER SERVICE . 47

...............................................................................................Air Index . 74...............................................ARE YOU READY TO GET STARTED? . 19

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94

INDEX

F

G

H

I

K

E

...........................................................................................Knowledge . 19

.............................................................................Honda Publications . 77

..........................................................................GENERATOR SAFETY . 6.................................................................................Ground Terminal . 18

............................................................................Eco-Throttle Switch . 15..................................................................ECO-THROTTLE SYSTEM . 36

.........................................................................Electric Shock Hazards . 7..............................................Emission Control System Information . 72

..................................................Emission Control System Warranty . 84.....................................................................ENGINE LACKS POWER . 68

......................................................................................Engine Oil . 64, 89.........................................................................ENGINE OIL CHANGE . 45

................................................................ENGINE OIL LEVEL CHECK . 44..................................................ENGINE OIL RECOMMENDATIONS . 46

.....................................................................................Engine Switch . 13.................................................................ENGINE WILL NOT START . 67

...........................................................................................FEATURES . 17..........................................................................Fire and Burn Hazards . 7

...........................................................FOAM AIR FILTER CLEANING . 48.................................................................................................Fuel . 61, 90

.............................................................FUEL RECOMMENDATIONS . 43..................................................................................Fuel Valve Lever . 14

....................................................................................................FUSE . 60

................................................IMPORTANT SAFETY INFORMATION . 6............................................................INITIAL USE INSTRUCTIONS . 89

............................................IS YOUR GENERATOR READY TO GO? . 19

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95

INDEX

M

O

Q

R

N

P

....................................................................MAINTENANCE SAFETY . 40..............................................................MAINTENANCE SCHEDULE . 41

........................QUICK REFERENCE INFORMATION . Inside back cover

..................................................................Parallel Operation Outlets . 15

................................................................................Oil Alert Indicator . 18.........................................................................................OPERATION . 21

.......................................................................Operator Responsibility . 6..................................................................................Output Indicator . 17

..............................................................................Overload Indicator . 17

............................................NO POWER AT THE AC RECEPTACLES . 69..............................................NO POWER AT THE DC RECEPTACLE . 69

..........................................................................................REFUELING . 42...................................................................................Refuel With Care . 8

...................................................................................REGISTRATION . 92..............................................................REMOVAL FROM STORAGE . 65

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96

INDEX

S

T

W

...................................................SAFE OPERATING PRECAUTIONS . 21................................................................SAFETY LABEL LOCATIONS . 9

...............................................................SEDIMENT CUP CLEANING . 54..............................................................................Safety Precautions . 40

.....................................................................Serial Number Location . 70.......................................................SERVICING YOUR GENERATOR . 39

..............................................................SPARK ARRESTER SERVICE . 51.......................................................................SPARK PLUG SERVICE . 49........................................................................Special Requirements . 38

......................................................................................Specifications . 75..............................................................................STANDBY POWER . 37

..........................................................................................Starter Grip . 13....................................................................STARTING THE ENGINE . 22....................................................................STOPPING THE ENGINE . 26

............................................................................................STORAGE . 61.................................................................STORAGE PRECAUTIONS . 65..................................................................STORAGE PREPARATION . 61

...................................................................................System Ground . 37

.................................TAKING CARE OF UNEXPECTED PROBLEMS . 67...............................................................TECHNICAL INFORMATION . 70

............................................THE IMPORTANCE OF MAINTENANCE . 39.................................................................................TRANSPORTING . 66

...................................................................................Wiring Diagram . 76

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QUICK REFERENCE INFORMATION

Regular unleaded gasoline witha pump octane rating of 86 orhigherSAE 10W-30, API SJ or later (orequivalent), for general use(page 46)Maximum oil capacity:

Check engine oil level.Check air filter.Change engine oil.See Maintenance Schedule(page 41)

0.028 0.031 in (0.7 0.8 mm)

Type

Type

Type

Electrode GapBefore eachuseFirst 20 hoursSubsequent

Fuel

Engine Oil

Spark Plug

Maintenance

18 oz (0.55 L)BPR6ES (NGK)W20EPR-U (DENSO)

12/01/27 15:28:47 31ZT7630_098

2eY14000.2010.01" Printed in Japan

31ZT763000X31-ZT7-6300 o2001-2009 Honda Motor Co., Ltd. -All Rights Reserved

Owner’s ManualGENERATOR

EU3000is

Black DIC F10100X31-ZT7-6220 EU3000is

See page 85 forInitial Use Instructions

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