SERIES LP PUMPOwner's ManualOwner's ManualOwner's ManualOwner's ManualOwner's Manual
For series: LP50, LP200, LP450, LP650
Pump System Technology
Series LP50
2
Dear Fill-Rite Customer,
Congratulations on your purchase of Fill-Rite’s new SeriesLP pump. We at Fill-Rite have built our worldwide reputationby designing the finest and most reliable pumps availablein today’s market.
Your new pump was designed with pride by some of thebest and most experienced fluid control experts available.We use the most advanced technology possible to give youa pump with the superiority you deserve and the qualityyou’ve come to expect from Fill-Rite products.
Sincerely yours,
The Fill-Rite Team
GENERAL DESCRIPTION
SAFETY
•Inlet: – 2" female NPT mounting on pump, 1" female NPT
for suction pipe. – 2" male threads on quick detach adapter with 1"
female NPT for suction pipe.•Outlet: ¾" NPT•Built in check valve, bypass and pressure relief valves•Motor:
– Thermal overload protection – Permanent sealed ball bearing construction – Series LP50 kit pumps are 115 VAC only – 115/230 VAC on bulk and demand pumps
Performance•Maximum outlet pressure from 50-650 psi (3.4-45 bar)•Maximum flow rate: up to 36 qpm (34 lpm)•Maximum viscosity of fluid pumped: See page 7.•Maximum fluid temperature: 150°F•Minimum fluid temperature: See viscosity chart page 7.•Minimum dry vacuum: 6 inches of mercury
Fluid CompatibilityThe LP pump is compatible with the following fluids:
•Motor Oil, Gear Oil, Hydraulic Oil, Industrial Coolant, Antifreeze (not to exceed 50% water), ATF, Waste Oil.
The LP pump is NOT compatible with the following fluids:•Water, Acids, Brake Fluid, Windshield Washer Fluid
If in doubt about compatibility of a specific fluid, contactsupplier of fluid to check for any adverse reactions to thefollowing wetted materials.
1. To ensure safe and efficient operation, it is essentialto read the entire manual before installing or operatingthis product.
2. This pump is not suited for use with fluids containingwater.
3. The pump motor is equipped with thermal overloadprotection. If overheated, it will shut itself off withoutdamage to the windings. Turn off the pump power ifthis occurs. As the motor cools, it may start withoutwarning if power is on.
4. NOTE: Pump has a built-in check valve with pressurerelief to prevent fluid thermal expansion from causingunsafe system pressures. DO NOT USEADDITIONAL CHECK VALVES OR FOOT VALVESUNLESS THEY HAVE PROPER PRESSURERELIEF VALVES (MAX. 30 PSI) BUILT INTO THEM.
WARNING•Electrical Hazard•Improper use or installationcan cause serious bodilyinjury or death.•Motor must be properly grounded.•Electrical wiring must be done by a licensed electrician.
SAFETY INSTRUCTIONS
GENERAL TECHNICAL INFORMATION
WARNING•Explosion Hazard•Static charge could result in afire or explosion.•Do not use pump with lowflash point fluids (100°F orless) or in Hazardous locations.
The Fill-Rite LP Lube Pump is a positive displacement,direct drive pump for lubrication fluids. The rugged designmakes for a long life of trouble-free operation.
The motors used in Fill-Rite LP pumps are listed with: Underwriters Laboratories Inc., a nationally recognized independent organization for product testing to ensure public safety.
Canadian Standards Association, a Canadianorganization for product testing to ensure publicsafety.
Cast Iron Steel Stainless Steel Brass Flourocarbon Buna NZinc Pltd. Stl. Aluminum
MOTOR
DIRECT MOUNTING INSTALLATION
3
MOUNTING LP PUMPUSING QUICK-DETACH BUNG ADAPTER
GENERAL INSTALLATION INSTRUCTIONS
Figure 1a
MOTOR MOUNTING BRACKET
Quick-DetachBung Adapter
Use sealant here
1" Suction Pipe
Tightenscrews
LubricateO-ring
1" Suction Pipe
2" Schedule 40 nipple
2" Tank Bung
Use sealant here
Mounting Bracket
Wall MountedHorizontal Mounted
Mounting Bracket
NOTE: Pump has a built-in check valve with pressure reliefto prevent fluid thermal expansion from causing unsafesystem pressures. DO NOT USE ADDITIONAL CHECKVALVES OR FOOT VALVES UNLESS THEY HAVEPROPER PRESSURE RELIEF VALVES (MAX. 30 PSI)BUILT INTO THEM.•All tanks must be properly vented.•Use oil resistant pipe sealant on all threaded joints.•Drums must be properly secured to prevent tip over when full or empty.
1. Screw length of suction pipe into the quick-detachadapter that extends 1" to 2" above bottom of tank.
2. Screw quick-detach adapter securely into tank bung.3. Lubricate O-ring on pump inlet.4. Position pump on adapter. Pump can be rotated in 90°
increments. Tighten 2 screws to secure pump to adapter.
1. Using mounting plate as template, mark holes onmounting surface.
2. Remove motor bracket screws from motor.3. Remove washers from screws and discard.4. Attach motor bracket to motor using screws provided.
Tighten to 30 in. lbs. DO NOT OVERTIGHTEN.5. Use four 3/8" bolts with lock washers and nuts to attach
bracket to mounting surface. Tighten securely.
The Pump inlet flange has a 2" female NPT thread that canbe mounted directly to a 2" male pipe thread on the tank. Ifonly female threads are available on the tank, use a 2"schedule 40 pipe nipple to connect pump to the tank.1. Screw correct length of 1" suction pipe into the pump inlet
flange 1" port. Suction pipe should extend 2" to 3" abovebottom of tank.
2. Thread pump directly onto the 2" tank nipple and tightensecurely.
Figure 1b
Mounting the LP Pump using theQuick-Detach Adapter (See Figure 1a & 1b)
Mounting the LP Pump using theMotor Bracket (See Figure 2 & 3)
Mounting the LP Pumpdirectly to a tank (See Figure 4)
Figure 2 Figure 3
Figure 4
CAUTIONAlways mount pump using motor bracket when mountingpump to a vehicle.
4
ELECTRICAL INSTALLATION
LP50 Kit Pumps (50psi):• Install hose and nozzle using oil resistant pipe sealanton threads. Tighten securely.
•If desired, install nozzle boot as shown.Tighten bolts securely.
LP200 Series Bulk Pumps (200psi):•Use hoses, pipes, fittings, and meters that can safelyhandle the rated pump pressure.
•A short length of flexible hose (5 FT. min.) is required at the pump outlet before connecting to rigid metal piping.•For best performance, use the largest inside diameterpipe practical for long runs of pipe to minimize pressure dropand maximize flow rate.
LP450 and LP650 On Demand Pumps (450-650psi):•Use hoses, pipes, fittings, and meters that can safelyhandle the rated pump pressure.
•A short length of flexible hose (5 FT. min.) is required at the pump outlet before connecting to rigid metal piping.•For best performance, use the largest inside diameterpipe practical for long runs of pipe to minimize pressure dropand maximize flow rate.
INSTALLATION, DISCHARGE PLUMBINGON PUMP OUTLET
WARNING•Electrical Hazard•Improper use or installationcan cause serious bodilyinjury or death.•Shut off all power beforeconnecting wires to motor•Electrical wiring must be done by a licensed electrician.
LP50 Series Kit Pumps, AC Power• Power to the unit should be supplied from a dedicated
circuit breaker.• AC extension cords must be capable of safely carrying the
rated motor current. Use heavy duty, 3-wire, groundedextension cords. Note that long extension cords must belarger gauge wire to safely handle the electrical load: -up to 25 feet, 14 AWG wire -up to 50 feet, 12 AWG wire -up to 100 feet, 10 AWG wire
• NOTE: Many building codes require Ground Fault CircuitInterrupt (GFCI) protection.
LP50 Series Kit Pumps, 12V DC Power• Circuit must be protected with a 50 amp automotive fuse.• Power cord must be capable of safely carrying the rated
current. Long power cords must be larger gauge wire tosafely handle the electrical load. -up to 8 feet, 8 AWG wire -up to 20 feet, 4 AWG wire
LP200 Series Bulk Pumps• A diagram on the motor label describes how the
electrical connections are to be made.• Power to the motor should be supplied from a dedicated
circuit breaker sized to handle the motor load. Provisionsmust be made to break both legs of the 230 VAC circuit.
• Conduit should be used to protect all permanentwiring installations.
WARNING•High Pressure Fluid Hazard•Improper installation can cause serious injury or death.•Use hose and pipe fitings rated for a min. of 800 psi
To maintain safety, motors that need repair should betaken to an authorized repair shop or returned to factoryfor service. Pumps must be thoroughly flushed anddrained before being taken in for service.
REPAIR
MAINTENANCE
• Disconnect all power and relieve pressure by opening nozzle before servicing pump.To keep pump running at its best, periodically perform thefollowing procedures.1. Check strainer for dirt accumulation. To clean strainer,
remove strainer cover (item 18 on page 8) and pull outscreen (item 20 ). Clean gasket surface onstrainer cover (item 18 ), pump (item C ) and gasket(item 19). Reinstall and tighten strainer cover firmly.
2. Check hose and nozzle for wear or damage. Worn anddamaged hoses or nozzles are potential safety hazardsand should be replaced.
3. If the rotor cover (item 15) is removed, note that the rotorcover can only be reassembled as shown in the explodedview on page 8.
•Spill hazard•Entire tank could be emptied by the On-Demand pumpif a leak occurs in the nozzle, meter, hose, or piping.
•Turn power switch off when not attended.
WARNING
5
Note: Do not operate pump dry (except at initialstartup), damage to pump could occur.
LP50 Kit Pumps:•Place nozzle in container to be filled.•Turn on motor.•Fill container to desired level.•Shut off nozzle.•Turn off motor and hang up nozzle.
LP200 Series Bulk Pumps:•Place customer supplied nozzle in container to be filled.•Turn on motor.•Fill container to desired level.•Shut off and remove nozzle. Turn off motor.
LP450 and LP650 Pumps with "On Demand" switch:•Make sure user supplied discharge nozzle is closed.•Turn pump motor switch on. Motor may turn on momentarilyto build pressure in line if pump has not been used recently.If motor does not shut off after 30 seconds, turn off power andsee "Trouble Shooting Guide" on page 6.
•Place nozzle in container to be filled.•Open nozzle. Motor will automatically turn on.•Fill container or vehicle reservoir to desired level.•Shut off nozzle. Pump motor will automatically shut off after6 seconds.
•Turn off pump motor switch when not attended.
OPERATING INSTRUCTIONS
Pump Fluid Outlet
"On-Demand"switch junctionbox.
Customer supplied powerhere. Use sealed cableconnection that preventswater from entering junctionbox.
LP450 & 650 Series On-Demand Pumps
• Instructions in the "On-Demand" switch junction boxdescribes the electrical connections.
• The neutral wire must be wired to the #3 terminal in the "On-Demand" switch juction box for proper operation.
• Ground wire must be connected to the green wire inside the"On-Demand" switch junction box.
• Power to the motor should be supplied from a dedicatedcircuit breaker sized to handle the motor load. Provisionsmust be made to break both legs of the 230 VAC circuit.
• Conduit should be used to protect all permanent wiringinstallations.
6
Problem Possible Cause SolutionDirty S trainer sc reenDirty S trainer sc reenDirty S trainer sc reenDirty S trainer sc reen Remove and c lean strainerRemove and c lean strainerRemove and c lean strainerRemove and c lean strainerSuc t ion line problemSuc tion line problemSuc tion line problemSuc tion line problem Check for leaks in suc tion l ineCheck for leaks in suc tion l ineCheck for leaks in suc tion l ineCheck for leaks in suc tion l ineO- ring in tank adptor damaged or missing.O- ring in tank adptor damaged or missing.O- ring in tank adptor damaged or missing.O- ring in tank adptor damaged or missing. I nspec t and replace o- ring i f needed.Inspec t and replace o- ring i f needed.Inspec t and replace o- ring i f needed.Inspec t and replace o- ring i f needed.Pump outlet is blocked or valve is shu tof f .Pump outlet is blocked or valve is shu tof f .Pump outlet is blocked or valve is shu tof f .Pump outlet is blocked or valve is shu to f f . Check pump out let system for blockage.Check pump out let system for blockage.Check pump out let system for blockage.Check pump out let system for blockage.
A i r trapped in system.A i r trapped in system.A i r trapped in system.A i r trapped in system.Vent ai r from system (On-demand models have ai r purge Vent ai r from system (On-demand models have ai r purge Vent ai r from system (On-demand models have ai r purge Vent ai r from system (On-demand models have ai r purge valve)valve)valve)valve)
F lu id level below suc tion pipe.F lu id level below suc tion pipe.F lu id level below suc tion pipe.F lu id level below suc tion pipe. Ref i l l tank or add longer suc t ion pipe.Ref i l l tank or add longer suc t ion pipe.Ref i l l tank or add longer suc t ion pipe.Ref i l l tank or add longer suc t ion pipe.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty. Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Exceeds li f t c apac i ty o f pumpExceeds li f t c apac i ty o f pumpExceeds li f t c apac i ty o f pumpExceeds li f t c apac i ty o f pump Do not exceed 7 feet o f l i f t fo r o i lDo not exceed 7 feet o f l i f t fo r o i lDo not exceed 7 feet o f l i f t fo r o i lDo not exceed 7 feet o f l i f t fo r o i lGears are loc ked.Gears are loc ked.Gears are loc ked.Gears are loc ked. Inspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.Excessive gear wearExcessive gear wearExcessive gear wearExcessive gear wear Inspec t gears, replace i f worn .I nspec t gears, replace i f worn .I nspec t gears, replace i f worn .I nspec t gears, replace i f worn .Bypass valve not seat ingBypass valve not seat ingBypass valve not seat ingBypass valve not seat ing Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Shaf t key is sheared or missing.Shaf t key is sheared or missing.Shaf t key is sheared or missing.Shaf t key is sheared or missing. Open ro tor cover and inspec t shaf t key.Open ro tor cover and inspec t shaf t key.Open ro tor cover and inspec t shaf t key.Open ro tor cover and inspec t shaf t key.Di rty S trainer sc reenDirty S trainer sc reenDirty S trainer sc reenDirty S trainer sc reen Remove and c lean strainerRemove and c lean strainerRemove and c lean strainerRemove and c lean strainerSuc t ion line problemSuc tion line problemSuc tion line problemSuc tion line problem Check for leaks in suc tion l ineCheck for leaks in suc tion l ineCheck for leaks in suc tion l ineCheck for leaks in suc tion l ineF lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty. Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Outlet system pressure too h igh .Outlet system pressure too h igh .Outlet system pressure too h igh .Outlet system pressure too h igh . Check ou tlet system for blockage.Check ou tlet system for blockage.Check ou tlet system for blockage.Check ou tlet system for blockage.Nozzle or meter has h igher pressure Nozzle or meter has h igher pressure Nozzle or meter has h igher pressure Nozzle or meter has h igher pressure requ i rements than what pump is rated for.requ i rements than what pump is rated for.requ i rements than what pump is rated for.requ i rements than what pump is rated for. Replace meter or nozzle.Replace meter or nozzle.Replace meter or nozzle.Replace meter or nozzle.Bypass valve not seat ingBypass valve not seat ingBypass valve not seat ingBypass valve not seat ing Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Remove/ inspec t bypass valve, c lean i f necessary.Excessive gear wearExcessive gear wearExcessive gear wearExcessive gear wear Inspec t gears, replace i f worn .I nspec t gears, replace i f worn .I nspec t gears, replace i f worn .I nspec t gears, replace i f worn .Low voltage to motorLow voltage to motorLow voltage to motorLow voltage to motor Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.
Motor stalls when Motor stalls when Motor stalls when Motor stalls when valve/nozzle is c losed.valve/nozzle is c losed.valve/nozzle is c losed.valve/nozzle is c losed. Bypass valve is st ic k ing.Bypass valve is st ic k ing.Bypass valve is st ic k ing.Bypass valve is st ic k ing. Remove and inspec t bypass valve. Clean i f necessary.Remove and inspec t bypass valve. Clean i f necessary.Remove and inspec t bypass valve. Clean i f necessary.Remove and inspec t bypass valve. Clean i f necessary.
F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty. Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Gears are loc ked.Gears are loc ked.Gears are loc ked.Gears are loc ked. Inspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty. Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Gears are not ro tating smooth ly.Gears are not ro tating smooth ly.Gears are not ro tating smooth ly.Gears are not ro tating smooth ly. I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I nspec t gears for smooth ro tat ion , remove any debris.I ncorrec t vol tageIncorrec t vol tageIncorrec t vol tageIncorrec t vol tage Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.Ensure power at motor is at proper vol tage.No power to motorNo power to motorNo power to motorNo power to motor Check c ircu it breakers and elec tric al connec t ions.Check c ircu it breakers and elec tric al connec t ions.Check c ircu it breakers and elec tric al connec t ions.Check c ircu it breakers and elec tric al connec t ions.Swi tch fai lu reSwi tch fai lu reSwi tch fai lu reSwi tch fai lu re Replace swi tch .Replace swi tch .Replace swi tch .Replace swi tch .Motor has t ripped in ternal motor pro tec tion .Motor has t ripped in ternal motor pro tec tion .Motor has t ripped in ternal motor pro tec tion .Motor has t ripped in ternal motor pro tec tion . A l low motor to cool for at least 30 minu tes.A l low motor to cool for at least 30 minu tes.A l low motor to cool for at least 30 minu tes.A l low motor to cool for at least 30 minu tes.Missing or damaged sealMissing or damaged sealMissing or damaged sealMissing or damaged seal I nspec t af fec ted area for proper o- ring/gasket.I nspec t af fec ted area for proper o- ring/gasket.I nspec t af fec ted area for proper o- ring/gasket.I nspec t af fec ted area for proper o- ring/gasket.Shaf t seal damage.Shaf t seal damage.Shaf t seal damage.Shaf t seal damage. Inspec t and replace shaft seal i f needed.Inspec t and replace shaft seal i f needed.Inspec t and replace shaft seal i f needed.Inspec t and replace shaft seal i f needed.Incompatible flu id pumped.Incompatible flu id pumped.Incompatible flu id pumped.Incompatible flu id pumped. Check flu id compatibi li ty in Owners ManualCheck flu id compatibi li ty in Owners ManualCheck flu id compatibi li ty in Owners ManualCheck flu id compatibi li ty in Owners Manual
F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty.F lu id viscosi ty exceeds pumps rated capabi l i ty. Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts Refer to page 7 for v iscosi ty l imi ts
System exceeds rated values for pump.System exceeds rated values for pump.System exceeds rated values for pump.System exceeds rated values for pump. Change system pressure or replace pump.Change system pressure or replace pump.Change system pressure or replace pump.Change system pressure or replace pump.Motor runs for ~6 seconds after nozzle is Motor runs for ~6 seconds after nozzle is Motor runs for ~6 seconds after nozzle is Motor runs for ~6 seconds after nozzle is c losedc losedc losedc losed Normal operation , no problemNormal operation , no problemNormal operation , no problemNormal operation , no problemPressure is too low due to air in system.Pressure is too low due to air in system.Pressure is too low due to air in system.Pressure is too low due to air in system. A i r in system must be purged.A i r in system must be purged.A i r in system must be purged.A i r in system must be purged.F lu id is too ligh t to bu i ld up enough pressure.F lu id is too ligh t to bu i ld up enough pressure.F lu id is too ligh t to bu i ld up enough pressure.F lu id is too ligh t to bu i ld up enough pressure. Contac t fac tory for lower pressure switchContac t fac tory for lower pressure switchContac t fac tory for lower pressure switchContac t fac tory for lower pressure switchLeak in system allowing pressure to drop.Leak in system allowing pressure to drop.Leak in system allowing pressure to drop.Leak in system allowing pressure to drop. I nspec t system l ine for leaksInspec t system l ine for leaksInspec t system l ine for leaksInspec t system l ine for leaksCheck valve not seat ing properly.Check valve not seat ing properly.Check valve not seat ing properly.Check valve not seat ing properly. I nspec t check valve for debris or damage.Inspec t check valve for debris or damage.Inspec t check valve for debris or damage.Inspec t check valve for debris or damage.Periodic charging o f system is normal.Periodic charging o f system is normal.Periodic charging o f system is normal.Periodic charging of system is normal. Shut of f motor when not attendedShut of f motor when not attendedShut of f motor when not attendedShut of f motor when not attendedLeak is allowing pressure to drop below the Leak is allowing pressure to drop below the Leak is allowing pressure to drop below the Leak is allowing pressure to drop below the swi tch set ting.swi tch set ting.swi tch set ting.swi tch set ting. I nspec t system for leaksInspec t system for leaksInspec t system for leaksInspec t system for leaksCheck valve not seat ing properly.Check valve not seat ing properly.Check valve not seat ing properly.Check valve not seat ing properly. I nspec t check valve for debris or damage.Inspec t check valve for debris or damage.Inspec t check valve for debris or damage.Inspec t check valve for debris or damage.
Motor overheatsMotor overheatsMotor overheatsMotor overheats
ON-DEMAND PUMPS ONLY
On-demand motor On-demand motor On-demand motor On-demand motor does not tu rn o f f does not tu rn o f f does not tu rn o f f does not tu rn o f f au tomatic al lyau tomatic al lyau tomatic al lyau tomatic al ly
On-demand motor On-demand motor On-demand motor On-demand motor tu rns on when the tu rns on when the tu rns on when the tu rns on when the pump is not being pump is not being pump is not being pump is not being used.used.used.used.
TROUBLESHOOTING GUIDE
Motor wil l not tu rn onMotor wil l not tu rn onMotor wil l not tu rn onMotor wil l not tu rn on
Pumps leaks.Pumps leaks.Pumps leaks.Pumps leaks.
On-demand motor On-demand motor On-demand motor On-demand motor tu rns o ff before nozzle tu rns o ff before nozzle tu rns o ff before nozzle tu rns o ff before nozzle is c losed.is c losed.is c losed.is c losed.
Pump Won ' t PrimePump Won ' t PrimePump Won ' t PrimePump Won ' t Prime
Motor stalls when Motor stalls when Motor stalls when Motor stalls when pump f i rst starts.pump f i rst starts.pump f i rst starts.pump f i rst starts.
Low capac ity ( low Low capac ity ( low Low capac ity ( low Low capac ity ( low f lowrate)f lowrate)f lowrate)f lowrate)
7
Tem
pTe
mp.
ATF
ISO
46
Deer
eS
AE 8
0-90
85-1
40S
AE
140
(°F)
(°C)
Mil
5606
225
SS
UHy
Gar
dG
ear
Lube
Gea
r Lu
beG
ear
Lube
7021
120
525
760
950
1450
1450
2200
2500
4000
5600
1050
0
6518
130
625
900
1150
1750
1800
2800
3200
6800
6900
1300
0
6016
145
740
1100
1350
2000
2300
3400
4000
9000
8800
1700
0
5513
160
870
1300
1700
2450
2800
4200
5200
1190
010
600
2300
0
5010
175
1050
1600
2000
2950
3600
5400
6800
1600
014
300
3100
0
457
200
1250
1900
2300
3500
4800
7000
8900
2200
019
000
4300
0
404
220
1550
2400
3000
4300
6100
9000
1200
031
000
2500
059
000
352
240
1900
2900
3800
5600
8100
1200
016
000
4200
033
000
8000
0
30-1
280
2400
3700
4800
6700
1100
016
000
2300
062
000
4500
010
5000
25-4
320
3000
4700
6000
8800
1500
022
000
3100
090
000
6200
0N
/A
20-7
360
3900
6000
8000
1150
021
000
3400
045
000
1200
0089
000
N/A
Visc
osity
, SSU
Mod
el N
ame
2,00
0
LP45
0P10
Q6,
000
LP65
0P10
Q34
,000
LP20
0P18
Q7,
000
LP20
0P36
Q6,
000 Ta
ble
2: V
isco
sitie
s of
Com
mon
Flu
ids
at V
ario
us T
empe
ratu
res
Tabl
e 1:
Vis
cosi
ties
Lim
its -
LP M
odel
s
10W
-30
Max
imum
LP50
P18Q
115
6,00
0LP
50P3
6Q11
55,
000
LP50
P18Q
12
15W
-40
30 W
t.40
Wt.
50 W
t.
ITM. PARTNO. NO. DESCRIPTION QTY.
BASIC LP PUMP PARTS LIST (Common to all models)
ITM. PARTNO. NO. DESCRIPTION QTY.
8
A Pages 9-12 Motor - Model Specific 12 LP50G9978 Bypass Cap 13 LP50H0069 Bypass Cap O-Ring 1B Pages 9-12 Bypass Spring - Model Specific 15 LP50G9976 Bypass Valve 1C Pages 9-12 Pump Housing - Model Specific 17 400G8109 O-Ring -124 (Outlet Flange) 1
D Pages 9-12Check Valve Assembly - Model Specific 1
9 LP50G9927 Outlet Flange 110 LP50H0066 Screw 5/16 x 1" SHCS (Outlet Flange) 211 LP50G9974 Lip Seal, Motor Shaft 1E Pages 9-12 Gear Set - Model Specific 1
13 LP50G9990 Key Shaft 114 LP50G9972 O-Ring, Rotor Cover 115 LP50G9920 Rotor Cover 116 1200F6721 Screw 1/4-20 x 3/4" (Rotor Cover) 617 LP50G9973 Screw 3/8-16 x 1" SHCS 618 800F4370 Strainer Cap 119 800F4381 Gasket, Strainer Cap 120 700F2665 Stainer Screen 121 300F7744 Gasket, Lathe cut (-244) 122 LP50H0027 Tank Adapter Quick-Detach 123 LP50G9979 O-Ring -232 (Inlet Flange) 124 LP50G9924 Inlet Flange 125 1200F6721 Screw 1/4-20 x 3/4" (Tank Adapter) 2
MODEL LP50P18Q115MAX FLOW = 18 qt/min (17 liter/min)MAX PRESSURE = 50 psi (3.4 bar)NOMINAL CURRENT DRAW = 5.2 amps @ 115VAC
LP KIT MODELS
MODEL LP50P36Q115MAX FLOW = 36 qt/min (34 liter/min)MAX PRESSURE = 50 psi (3.4 bar)NOMINAL CURRENT DRAW = 12 amps @ 115VAC
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ITM. PARTNO. NO. DESCRIPTION QTY.
ITM. PARTNO. NO. DESCRIPTION QTY.
1 702F3400 Elbow 3/4" NPT 12 Incl. w/motor Motor Mounting Bracket 13 LP50H0027 Quick-Detach Bung Adapter 14 1200KTG7743 Suction Pipe 1" (Includes item 5-6) 15 VP1400F7687 Suction Pipe 1" PVC, Extension 26 VP1400F7686 Suction Pipe 1" PVC, Assembly 17 LP50G9987 Hose 3/4" ID X 8 feet long 18 6U075 3/4" Manual Nozzle 19 1200G8521 Nozzle Cover 110 300F7751 Screw 5/16-18 x 1/2" (Nozzle Cover) 2
Items A to E from page 8A LP50G9958 Motor 1/3 HP, 115VAC, 1700 rpm 1B LP50G9977 Bypass Spring 1C LP50G9922 Pump Housing 1D LP50G9980 Check Valve Assembly 1E LP50G9944 Gear Set 1
LP50G9967 Power Cord 36" long (not shown) 1
1 702F3400 Elbow 3/4" NPT 12 Incl. w/motor Motor Mounting Bracket 13 LP50H0027 Quick-Detach Bung Adapter 14 1200KTG7743 Suction Pipe 1" (Include items 5-6) 15 VP1400F7687 Suction Pipe 1" PVC, Extension 26 VP1400F7686 Suction Pipe 1" PVC, Assembly 17 LP50G9987 Hose 3/4" ID X 8 feet long 18 6U075 3/4" Manual Nozzle 19 1200G8521 Nozzle Cover 110 300F7751 Screw 5/16-18 x 1/2" (Nozzle Cover) 2
Items A to E from page 8A LP50G9959 Motor 1 HP, 115VAC, 3400 rpm 1B LP50G9977 Bypass Spring 1C LP50G9922 Pump Housing 1D LP50G9980 Check Valve Assembly 1E LP50G9944 Gear Set 1
LP50G9968 Power Cord 36" long (not shown) 1
MODEL LP50P18Q12MAX FLOW = 18 qt/min (17liter/min)MAX PRESSURE = 50 psi (3.4 bar)NOMINAL CURRENT DRAW = 39 amps @ 12VDC
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ITM. PARTNO. NO. DESCRIPTION QTY.
1 702F3400 Elbow 3/4" NPT 12 Incl. w/motor Motor Mounting Bracket 13 LP50H0027 Quick-Detach Bung Adapter 14 1200KTG7743 Suction Pipe 1" (Include items 5-6) 15 VP1400F7687 Suction Pipe 1" PVC, Extension 26 VP1400F7686 Suction Pipe 1" PVC, Assembly 17 LP50G9987 Hose 3/4" ID X 8 feet long 18 6U075 3/4" Manual Nozzle 19 1200G8521 Nozzle Cover 110 300F7751 Screw 5/16-18 x 1/2" (Nozzle Cover) 2
Items A to E from page 8A LP50G9957 Motor 1/2 HP, 12VDC, 1700 rpm 1B LP50G9977 Bypass Spring 1C LP50G9922 Pump Housing 1D LP50G9980 Check Valve Assembly 1E LP50G9944 Gear Set 1
MODEL LP200P36QMAX FLOW = 36 qt/min (34 liter/min)MAX PRESSURE = 200 psi (13.8 bar)NOMINAL CURRENT DRAW = 18.2 amps @ 115VACNOMINAL CURRENT DRAW = 9.1 amps @ 230VAC
NOTE: Not recommended for use with 115VAC powerunless circuit is fitted with appropriate breaker and wiresize to handle motor load.
ITM. PARTNO. NO. DESCRIPTION QTY.
1 Incl. w/motor Motor Mounting Bracket 12 LP50H0027 Quick-Detach Bung Adapter 1
Items A to E from page 8A LP200G9962 Motor 2 HP, 115/230 VAC, 3400 rpm 1B LP200H0067 Bypass Spring 1C LP50G9922 Pump Housing 1D LP50G9980 Check Valve Assembly 1E LP50G9944 Gear Set 1
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MODEL LP200P18QMAX FLOW = 18 qt/min (17 liter/min)MAX PRESSURE = 200 psi (13.8 bar)NOMINAL CURRENT DRAW = 12 amps @ 115VACNOMINAL CURRENT DRAW = 6 amps @ 230VAC
LP BULK TRANSFER MODELS
ITM. PARTNO. NO. DESCRIPTION QTY.
1 Incl. w/motor Motor Mounting Bracket 12 LP50H0027 Quick-Detach Bung Adapter 1
Items A to E from page 8A LP450G9960 Motor 1 HP, 115VAC, 1700 rpm 1B LP200H0067 Bypass Spring 1C LP50G9922 Pump Housing 1D LP50G9980 Check Valve Assembly 1E LP50G9944 Gear Set 1
MODEL LP650P10QMAX FLOW = 10 qt/min (9.5 liter/min)MAX PRESSURE = 650 psi (44.8 bar)NOMINAL CURRENT DRAW =15.6amps @ 115VACNOMINAL CURRENT DRAW = 7.8 amps @ 230VACPRESSURE SENSING ON/OFF SWITCH = Set at 650 psi
NOTE: Not recommended for use with 115VAC powerunless circuit is fitted with appropriate breaker and wiresize to handle motor load.
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ITM. PARTNO. NO. DESCRIPTION QTY.
1 Incl. w/motor Motor Mounting Bracket 12 LP50H0027 Quick-Detach Bung Adapter 1
Items A to E from page 8A LP650G9961 Motor 1 1/2 HP,115/230VAC,1700 rpm 1B LP200H0067 Bypass Spring 1C LP450G9947 Pump Housing 1D LP450H0092 Check Valve Assembly 1E LP50G9945 Gear Set 1
MODEL LP450P10QMAX FLOW = 10 qt/min (9.5 liter/min)MAX PRESSURE = 450 psi (31 bar)NOMINAL CURRENT DRAW = 12.4amps @ 115VACNOMINAL CURRENT DRAW = 6.2 amps @ 230VACPRESSURE SENSING ON/OFF SWITCH = Set at 400 psi
LP ON-DEMAND PUMP
ITM. PARTNO. NO. DESCRIPTION QTY.
1 Incl. w/motor Motor Mounting Bracket 12 LP50H0027 Quick-Detach Bung Adapter 1
Items A to E from page 8A LP450G9960 Motor 1 HP, 115/230 VAC, 1700 rpm 1B LP450H0068 Bypass Spring 1C LP450G9947 Pump Housing 1D LP450H0092 Check Valve Assembly 1E LP50G9945 Gear Set 1
NOTE
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Fill-Rite: A WorldwideReputation for Reliability.For over 40 years, people all over the world who haveneeded tough, dependable pumps have insisted on Fill-Rite products. For them, Fill-Rite has been “the reliablered pump” that keeps on working even under thetoughest of conditions. We’re proud of the reputationour hand pumps, DC and AC pumps and meters haveearned. Today they’re only a part of the rapidlyexpanding Fill-Rite line.
Applying the Scienceof Fluid Transfer.An active research and development program is thecenterpiece of our ongoing commitment to respond tonew fluid transfer opportunities. This has led to newproducts and to new technologies and new facilities toproduce these products.
To bring this advanced technology to market, we haveinvested in precision engineering and testingequipment. This improves our ability to produce fluidhandling equipment that meets market demands forquality, performance and price.
A Hard WorkingSupport Network.Just as important as these capabilities are the peoplebehind them - our design and production personnel.They give you the ability to specify systems that meetthe most challenging of applications. With them, youcan be assured of prompt, intelligent answers to yourfluid transfer questions.
To service customers in the field, we’ve put together aselect, well-monitored team of distributors. Throughoutthe world, they are ready to help you with technicaladvice, ordering and delivery.
Fill-Rite will always stand for reliable red pumps andfluid handling equipment. We’ll continue to developnew products and production techniques to keep pacewith ever changing technologies. Each of our productswill always be made with the same care and quality thatmade our pumps famous.
LP50G9954 rev 0
PRODUCT WARRANTYTuthill Transfer Systems (“Manufacturer”) warrants to each consumerbuyer of its Fill-Rite products (the “Buyer”), from the date of invoice orsales receipt, that goods of its manufacture (“Goods”) will be free fromdefects of material and workmanship. Duration of this warranty is asfollows:
• Heavy Duty Products - Two years• Standard Duty Products – One year• Economy Duty Products – One year• Lube Transfer Products – One year• Cabinet pumps, Parts, and Accessories - One year
Manufacturer’s sole obligation under the foregoing warranties willbe limited to either, at Manufacturers’ option, replacing or repairingdefective Goods (subject to limitations hereinafter provided) orrefunding the purchase price for such Goods theretofore paid bythe Buyer, and Buyer’s exclusive remedy for breach of any suchwarranties will be enforcement of such obligations of Manufacturer.If Manufacturer so requests the return of the Goods, the Goods will
be redelivered to Manufacturer in accordance with Manufacturer’sinstructions F.O.B. Factory. The remedies contained herein shallconstitute the sole recourse of the Buyer against Manufacturer forbreach of warranty. IN NO EVENT SHALL MANUFACTURER’SLIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUT OF THEMANUFACTURE, SALE, DELIVERY, OR USE OF THE GOODS EXCEEDTHE PURCHASE PRICE OF THE GOODS. The foregoing warrantieswill not extend to Goods subjected to misuse, neglect, accident orimproper installation or maintenance, or which have been altered orrepaired by anyone other than Manufacturer or its authorizedrepresentative. THE FOREGOING WARRANTIES ARE EXCLUSIVEAND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY,FITNESS FOR PURPOSE OF ANY OTHER TYPE, WHETHER EXPRESSOR IMPLIED. No person may vary the foregoing warranties andremedies except in writing signed by a duly authorized officer ofManufacturer. Warranties or remedies that differ from the foregoingshall not otherwise be binding on Manufacturer. The Buyer’sacceptance of delivery of the Goods constitutes acceptance of theforegoing warranties and remedies, and all conditions and limitationsthereof.