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FLUID & METERING
AgricultureChemical Processing
Fuels & Energy Sanitary
Water
Pulsafeeder, Inc. 2883 Brighton-Henrietta Town Line Road Rochester, NY 14623 www.pulsa.com
CUSTOMER : KUWAIT NATIONAL PETROLEUM COMPANY
CONTRACTOR : M/s. AHMADIAH CONTG. AND TRADING CO. – KUWAIT
ENGINEERING : M/s. PARAMOUNT LIMITED
PROJECT TITLE : CB/PD/1123 REVAMP OF EFFLUENT TREATMENT FACILITIES (RETF) AT MAA/ MAB/ SHU REFINARY
CONTRACT NUMBER : CB/PD/1123
REQUISITION NUMBER : R-CB/PD/1123/A-63-4-2053-E-B
PUMP TAG NO. : P-22-104 A/B
PUMP MODEL : 7660-S-E
PUMP S/NO. : U705922-39, U705922-40
INDEX
Sr.No. Document Title No. Pages
1 PUMP API DATASHEET 3
2 PUMP DATASHEET IN PULSAFEEDER FORMAT 1
3 PUMP GA DRAWING 1
4 PREDICTED PERFORMANCE CURVE 1
5 ELECTRICAL MOTOR DATASHEET 3
6 ELECTRICAL MOTOR GA DRAWING 1
7 MOTOR CURVES – (SPEED VS TIME, CURRENT VS SPEED & TORQUE VS SPEED)
3
8 ELECTRICAL MOTOR TEST REPORT 1
9 TECHNICAL DATASHEET FOR DISCHARGE PULSATION DAMPENER 1
PROJECT TITLE: CB/PD/1123 REVAMP OF EFFLUENT TREATMENT FACILITIES (RETF) AT MAA/MAB/SHU REFINERIESCONTRACT NUMBER: CB/PD/1123REQUISTION NUMBER: R-CB/PD/1123/A-63-4-2053-E-B Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
PUMP DATA SHEET/AS BUILT SR. NO. 6/33 REV 2 ESE 12/18/08 REVISED FOR FLOWS, TEST SECTION
S/N U705922-39-40: P-22-104 A/B NUTRIENT DOSING
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#�������� +�� ����� ���� ��� �����)� )�+OTHER INFO : TESTING REQUIREMENT SHALL BE THE SAME AS SPECIFIED IN SUBMITTED API DATA SHEET
PROJECT TITLE: CB/PD/1123 REVAMP OF EFFLUENT TREATMENT FACILITIES (RETF) AT MAA/MAB/SHU REFINERIESCONTRACT NUMBER: CB/PD/1123REQUISTION NUMBER: R-CB/PD/1123/A-63-4-2053-E-B Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
GA DRAWING/AS BUILT SR.N0. 6/ 33FLANGE LOADING (SEE MOMENT) SR. NO. 9ESE REV 1 12/22/08REVISED FOR UNITS OF MEASURE
Vertical Load (Z) Moment (M) Transverse (X-Y)
39 lbs 44 in-lbs 3 lbs
S/N U705922-39-40: P-22-104 A/BNUTRIENT DOSING
PROJECT TITLE: CB/PD/1123 REVAMP OF EFFLUENT TREATMENT FACILITIES (RETF) AT MAA/MAB/SHU REFINERIESCONTRACT NUMBER: CB/PD/1123REQUISTION NUMBER: R-CB/PD/1123/A-63-4-2053-E-B Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
S/N U705922-39-40:P-22-104 A/BNUTRIENT DOSING
Document Title: Motor Data Sheet for SHU SSW Transfer Pump ( P-24-25 A B)
Ahmadiah Document No : R-CB/PD/1123/S-24-6-2053-E-BPAGE 1 OF 3
JOB NO CB/PD/1123 ITEM NO.(S) P-24-25 A & BREQ / SPEC NO. R-CB/PD/1123/S-24-6-2053-E-BPURCHASE ORDER NO. - DATE 19.05.08INQUIRY NO. - BY -
Requisition sheet for Design book No. : page:CAGE INDUCTION MACHINE Contr. job No. :
MESC No. :REQUIREMENTS AND CONDITIONS
Specific requirements : DEP 33.66.05.31-Gen. Rating : kW
Unit transformer included : No/…………. Speed : r/min
Pre-manufacturing meeting : Yes/No Direction of rotation : CW/ACW facing driving end
Preferred method Frame surface : IC4A1A1
of cooling Air to air : IC5A1A1
Supply system : 440V, 3-phase 50/60Hz IC6A1A1
: Max 25 KA Air to water
: Min 25 KA Type of mounting Horizontal : foot/flange
Max. duration of volt dip : 3 Sec. Vertical : foot/flange
Location : Land/Coastal/Offshore Number of starts per year : Nominal/………………..
Locked rotor current : to DEP/………………....
Ambient air temperature, min. : - 15 / -3 ° C Noise limitations at full load
Ambient air temperature, max. : 40 / 50 ° C (Max. sound pressure level) Special - see noise
Cooling water temp. min. : 5 / …………. ° C data sheet
Cooling water temp. max. : 30 / …………. ° C
Relative humidity, max. : 90%/ 100% Feeder cable Type
Tropical treatment required : Yes/No Size x mm
Direct sunlight : Yes/No Cable diam. Overlead/overall : / mm
Type of cable gland
Area classification : Zone 1/Zone 2/Non-Hazardous Anti-condensation heaters : Yes/No
Temperature classification : T3/ ……………… Heater supply voltage :
Gas group classification : IIA/ ……………… Aluminium frame allowed : Yes/No
Note: Permitted protection types (<22kW, non-hazardous, non-essential)
Ex'd' (IEC 79-1) Bearing temperature monitoring : Yes/No
Ex'p' (IEC79-2) Vibration monitoring
Ex'e' (IEC 79-7) Sleeve bearings - Proximity probes Yes/No
Ex'n' (IEC 70-15) Rolling element brgs. -SPM Yes/No
*** Not for hydrocarbon centrifugal or screw compressors Winding discharge monitoring Yes/No
Type : Production tests to be witnessed Yes/No
Moment of inertia : kgm2 Tests to be witnessed : Rotor balance Yes/No
Sample coil (HV) Yes/No
Torque/speed curve : Water coolers (HV) Yes/No
Type of coupling : Performance Test : Yes/No/Witnessed
Requisition Number : Routine test (HV only) : Yes/No/Witnessed
Special tests : Yes/No/Witnessed
Made Date EQUIPMENT : SHU SSW Transfer Pump Rev. letter
by: 19.05.08 Date
Chk'd Date PLANT : SHU Refinery Sign.
by:
Appr'd Date CONSIGNEE : Sheet No. 1 continued on sheet No. 2
by:
Eng. by : Equipm. No. P-24-25A/B-M
Principal : Req. No.
DEP 33.66.05.93-Gen., sheet 1/3, 12/2001
DL DL
A B
19.05.08 03.06.08AA
VKG19.05.08
DL19.05.08
DRIVEN EQUIPMENT
GENERAL BASIC REQUIREMENTS
CONSTRUCTION REQUIREMENTS
CONDITION MONITORING
INSPECTION AND TESTING
77 dB
V
Yes
Zone 1 Zone 2
Yes***
Yes***
Yes
Yes
Yes
LV only
No
SITE CONDITIONS
Supply system fault level:
EX PROTECTION
Page 1 of 3
Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
AL AHMADI,ABULLA & SHUAIBA REFINERIES CONTRACT NUMBER: CB/PD/1123 REQUISTION NUMBER: R-CB/PD/1123/A-63-42053-E-B
MOTOR DATA SHEETSR. NO. 3 REV 1 ESE 10/9/08
T705922-014
U705922-39-40: P-22-104 A/BNUTRIENT DOSING
Document Title: Motor Data Sheet for SHU SSW Transfer Pump ( P-24-25 A B)
Ahmadiah Document No : R-CB/PD/1123/S-24-6-2053-E-BPAGE 2 OF 3
JOB NO CB/PD/1123 ITEM NO.(S) P-24-25 A & BREQ / SPEC NO. R-CB/PD/1123/S-24-6-2053-E-BPURCHASE ORDER NO. - DATE 19.05.08INQUIRY NO. - BY -
Requisition sheet for Contr. job No. :
CAGE INDUCTION MACHINE MESC No. :
SPECIAL REQUIREMENTSNon-standard terminal box position :
Special tests :
At tender:Mass of motor (kg) Required
Moment of inertia 'j' (kg m2) Required
Lubrication requirements in case of force-lubricated bearings Required
Layout of terminal box Required
On receipt of order:Calculated critical speed (s) (1/min) Yes/No
Transient air-gap torque plots:
with two and three-phase short-circuit at the motor terminals, and with their respective frequencies over a
200 ms time period (Nm) Yes/No
Stalling times, hot and cold (s) Yes/No
Running-up times Yes/No
Dynamic model of motor to enable accurate flywheel sizing for reciprocating load and recommended flywheel size Yes/No
Rotor residual voltage time-constants and transient air-gap torques on reconnection after power interruption Yes/No
Heating/cooling time constants for thermal replica protection Yes/No
Maximum tolerable axial force Yes/No
Thermal endurance graphs showing insulation life versus temperature in the range including classes B and F;
such results shall be based on actual coils employing the Manufacturer's insulation system, tested to IEEE 117 or
IEEE 275 as appropriate. Yes/No
At testingSeverity of multiples of the supply frequency present in the vibration spectrum
Total all-in cost calculation require: Yes/No
Data to permit TAC calculation:
Capc Kot Ecost MDC
Electromagnetic compatibility restrictions
Made Date EQUIPMENT : SHU SSW Transfer Pump Rev. letter
by: 19.05.08 Date
Chk'd Date PLANT : SHU Refinery Sign.
by:
Appr'd Date CONSIGNEE : Sheet No. 2 continued on sheet No. 3
by:
Eng. by : Equipm. No. P-24-25A/B-M
Principal : Req. No.
DEP 33.66.05.93-Gen., sheet 2/3, 12/2001
DL DL
A B
19.05.08 03.06.08AA
VKG19.05.08
DL19.05.08
Page 2 of 3
Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
AL AHMADI,ABULLA & SHUAIBA REFINERIES CONTRACT NUMBER: CB/PD/1123 REQUISTION NUMBER: R-CB/PD/1123/A-63-42053-E-B
MOTOR DATA SHEET SR. NO. 3 REV 1 ESE 10/9/08
T705922-014
U705922-39-40: P-22-104 A/BNUTRIENT DOSING
Document Title: Motor Data Sheet for SHU SSW Transfer Pump ( P-24-25 A B)
Ahmadiah Document No : R-CB/PD/1123/S-24-6-2053-E-BPAGE 3 OF 3
JOB NO CB/PD/1123 ITEM NO.(S) P-87-900 A & BREQ / SPEC NO. R-CB/PD/1123/A-63-4-2051-E-BPURCHASE ORDER NO. - DATE 12.05.08INQUIRY NO. - BY -
Requisition sheet for Contr. job No. :
CAGE INDUCTION MACHINE MESC No. :
INFORMATION TO BE SUBMITTED BY MANUFACTURER
CONSTRUCTION DATAManufacturer: SIEMENS Allowable number of starts per year: …… 1000 Bearing Location: Endshield
Compliance with DEP 33.66.05.31-Gen. Full load current (FLC): …………………… 1.67 Bearing(s) DE make ORS
and requistion : Yes/No 1) SEE COMMENTS type 6205-2ZC3
Additional information required : 2) Power factor 100% / 75% load: … 0.77 clearanceC3
Main parts Country of origin/town Total/partly Efficiency 100% / 75% load 84 Bearing(s) NDE make ORS
Stator GERMANY Locked rotor current at Un/0.8 Un : ……% type 6004-2ZC3Rotor GERMANY Locked rotor torque at Un / 0.8 Un :…./ … clearanceC3
Pull up torque at Un/0.8 Un: …./…… % FLT N/A Bearing lifetime: ……… Hrs
Local service Name: KJ ELECTRIC Breakdown troque at Un/0.8: Un: …/…..% FLT Lubricant: Oil/grease GREASE
organisation Country/town: SYRACUSE, NY USA Shell type: ESSO UNIREX N3
Lub. System: SEALED
Sealing/regreasable/oilring/disc/forced
Type and frame number: 1LA9, 90S Running up time at Un / 0.8 Un: …./……..S Maximum relubrication interval: ………. Hrs
Rated voltage and frequency: 440V 50Hz VHz Allowable running up time at Un / 0.8 Un …/…….S N/A Min / Max oil flow: N/A- Rating: 0.75KW EEX-e motor to time: ……………………… S N/A Metallic cage bearing: yes/ …………… YES
- Full load speed: 1440 Vibration at no-load …………………. mm/s RMS N Axial float rotor: + …… mm/- …….. mm N/A
Direction of rotation facing driving end: Critical speed(s): ………………. r/min N/A Rotor balance grade : G1/ ………… N
CW/CCW/both BOTH Rotor inertia (J): ………………. Kgm2 Max axial force: …………… N N/A
Degree of protection of motor and auxiliaries: Max. sound pressure level at NO load: 48 dB(A) Bearing insulation provided: yes/no NO
IP 54/ ……IP55 Are noise correction measures used: yes/no NO Bearing bore diameter DE/NDE: ……… mm 25/20
Degree of protection of terminal boxes and bearings: (if yes, please state below) Stator frame: (Cast iron/steel) ALUM
IP 55/ …… IP55 Max. transient air gap torque when: Min. flywheel size (constant-torque load):
N/A ……...………… kgm2 N/A
Suitable for use in classified area: -two phase short circuit at motor terminals: Flywheel alternative and volt-dip duration:
Zone …… ZONE 2 EEX NA II ……………… kNm N/A ………………… kgm2, S N/A
- Template classification: T ………T3 -three phase short circuit at motor terminals: Magnetic slot wedges used yes/no
…………….. kNm N/A NO
- Gas group (if applicable): …………………… Magnetic slot wedges life years
Certification of Conformity available: Yes / ………YES -restart with full opposite residual voltage
possible: N/A
Type of protection of motor and auxiliaries: Yes/ ………………………. kNm HV cable connection : Bushing/Tail/ ……………..
IP55 N/A
Type of protection of terminal boxes: IP55 120 degree reconnection: ……….. kNm N/A Water cooler: Single tube / ……………….. N/AMethod of cooling: IC 4AIAI / ……IC4A1A1 Surplus water tubes: 20/ …………….. % N/A
Method of mounting: IM 1001 / …IM B3
Anti-Condensation heater rating …………… W N/A Stall time hot/cold: ……. / ………… S N/A Total net weight: …………………………… kg 15Proposed coupling fit : Keyed/Hydraulic/Integral KEYED Heating/cooling constants: …………………… N/A
Type Test results submitted ROUTINE
1) describe deviations LV performance test yes/no NOSEE COMMENTS ATTACHED HV sample coil test yes/no N/A
HV winding temp. rise yes/no N/A
2) Describe additional information required HV locked rotor current/torque yes/no N/A
Confirm testing to DEP yes/no NO
(list deviations below)
Noise reduction measures used:
Made Date EQUIPMENT : MAFP Spent Caustic Pump Rev. letter
by: 10.05.08 Date
Chk'd Date PLANT : MAA Sign.
by:
Appr'd Date CONSIGNEE : Sheet No. 3 continued on sheet No.
by:
Eng. by : Equipm. No. P-87-900A/B-M
Principal : Req. No. s
DEP 33.66.05.93-Gen., sheet 3/3, 12/2001
100000
20000
NOTES
ADDITIONAL INFORMATION
GENERAL PERFORMANCE DATA
INSPECTION AND TESTING
BASIC DATA
640%310%
320%
0.036
0.0033
DL
12.05.08
AAA B
12.05.08 03.06.08
DL12.05.08
VKGDL
Page 3 of 3
Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
AL AHMADI,ABULLA & SHUAIBA REFINERIES CONTRACT NUMBER: CB/PD/1123 REQUISTION NUMBER: R-CB/PD/1123/A-63-42053-E-B
MOTOR DATA SHEETSR. NO. 3 REV 1 ESE 10/9/08
T705922-014
U705922-39-40: P-22-104 A/BNUTRIENT DOSING
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T70
5922
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RE
V 1
ESE
10/9
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S/N
U70
5922
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40:P
-22-
104
A/B
NU
TRIE
NT
DO
SIN
G
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0
0.0
05
0.0
1
0.0
15
0.0
2
0.0
25
0.0
3
0.0
35
0.0
4
00.0
05
0.0
1
0.0
15
0.0
2
0.0
25
0.0
3
0.0
35
0.0
4
01
50
30
04
50
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07
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0
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10
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30
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50
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70
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90
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and a
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3-42
053-
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T70
5922
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RE
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10/9
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S/N
U70
5922
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104
A/B
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0.51
1.52
2.53
3.54
02.4
85
4.9
7
7.4
55
9.9
4
12.4
25
14.9
1
17.3
95
19.8
8
0150
300
450
600
750
900
1050
1200
1350
1500
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
sp
ee
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min
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sp
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MA
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A-6
3-42
053-
E-B
T70
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S/N
U70
5922
-39-
40:P
-22-
104
A/B
NU
TRIE
NT
DO
SIN
G
T705922-014MOTOR TESTRESULTS SR. NO. 24REV 0 ESE 12/16/08
Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
AL AHMADI,ABULLA & SHUAIBA REFINERIES CONTRACT NUMBER: CB/PD/1123 REQUISTION NUMBER: R-CB/PD/1123/A-63-42053-E-B
S/N U705922-39-40: P-22-104 A/BNUTRIENT DOSING
EXPLODED VIEWSENTRY MODEL CT2420HF
SENTRY MODEL #: CT2420HFMAXIMUM PRESSURE: 275 PSI/18.9 BARCAPACITY: 370 CUBIC INCHES/6.06 LITERSWETTED HOUSING: 316L STAINLESS STEELNONWETTED HOUSING: 316L STAINLESS STEELBLADDER: HYPALONINLET: 2" 150# RAISED FLANGEAIR CONTROL: CHARGEABLE
ITEM DIMENSIONAL DRAWING
TOLERANCE ± .25"
BLACOH FLUID CONTROL, INCRIVERSIDE, CA 92507 USA
TEL: 800.603.7867 or 951.342.3100 Fax: 951.342.3101
E-mail: [email protected] web site: www.blacoh.com
ALTHOUGH THE INFORMATION ON THIS SHEET IS BELIEVED TO HAVE BEEN ACCURATE WHEN THE SHEET WAS FIRST PREPARED, SOME INFORMATION ON THIS SHEET MAY NOT BE ENTIRELY ACCURATE NOW. PLEASE VERIFY MATERIAL COMPONENTS, DIMENSIONS, AND PRESSURE RATING ON THE CURRENT BROCHURE FOR THIS PRODUCT BY BLACOH FLUID CONTROL, INC. (“BLACOH”) OR, IF NECESSARY, CONTACT BLACOH DIRECTLY. PRESSURE TOLERANCES, INCLUDING BUT NOT LIMITED TO, ON MODELS MADE OF PLASTIC, MAY BE REDUCED BY TEMPERATURE VARIATION AND BY THE COMPOSITION OF THE SUBSTANCE BEING PUMPED.
USE OF AN INCOMPATIBLE OR UNSUITABLE DAMPENER ON A PUMP MAY BE DANGEROUS TO PERSONS AND PROPERTY. BY WAY OF EXAMPLE BUT NOT LIMITATION, USE OF AN INCOMPATIBLE OR UNSUITABLE DAMPENER MAY RESULT IN EXPLOSIONS, LEAKAGE OF LIQUIDS OR GASES (WHICH MAY BE HAZARDOUS), OR MALFUNCTIONING EQUIPMENT.
THE USER IS SOLELY REPSONSIBLE FOR (AND BLACOH IS NOT RESPONSIBLE FOR) VERIFYING THE COMPAITIBILITY AND SUITABILITY OF A PARTICULAR DAMPENER FOR A PARTICULAR PUMP AND APPLICATION. AS WELL AS DETERMINING WHETHER TESTING OF A DAMPENER IS ADVISABLE PRIOR TO USE IN A PARTICULAR APPLICATION.
2" 150 # RF FLANGE
PROJECT TITLE: CB/PD/1123 REVAMP OF EFFLUENT TREATMENT FACILITIES (RETF) AT MAA/MAB/SHU REFINERIESCONTRACT NUMBER: CB/PD/1123REQUISTION NUMBER: R-CB/PD/1123/A-63-4-2053-E-B Owner : KUWAIT NATIONAL PETROLEUM CO.(K.S.C.) Contractor : AHMADIAH CONTRACTING & TRADING CO. Engineering :PARAMOUNT LIMITED Vendor:
S/N U705922-39-40: P-22-104 A/B NUTRIENT DOSING
T705922-005ACCESSORY DWG 6 REV 0 ESE 7/21/08