B036A
FJFJ-P
MJMJ-PMS
GJ
FJ /MJ /GJ /MSFJ -P/MJ -P
Special breakers for difficult-to-cut materials2007.10 Update
(P denotes polished, uncoated inserts)
Excellent for highly accurate machining of heat-resistant and titanium alloy.
Dep
th o
f cut
Medium~Finish cutting
Finish cutting
Semi-heavy cutting
Feed
breaker
1
FJ /MJ /GJ /MSFJ -P/MJ -P
12°-20° 12°-20° 12°-20°
15°
25° 18° 18°0.1
12°-20° 12°-20°
y
FJ MJ MJ
MS GJ
FJ-P MJ-P
RCMX
Features
aM-class economy with a smooth micro honing for highest sharpness.
aA curved edge design suitable for copy turning.
aA wide variety of corner radii, .016─.063 available as standard.
First recommended chip breaker
Optimum chip breakerfor high accuracy finishing
Finish cuttingG Class
aReduced heat generation with the use of a sharp cutting edge.
aSuperior chip control at very small depths of cut with a special dot type chip breaker.
breaker
Variable rake angle
Variable rake angle
Variable rake angle
An industry first M-class type with micro honing.
breaker
Medium-Finish cuttingM Class
Medium-Finish cuttingG Class
aG-class precision with a smooth micro honing for the highest sharpness.
aA curved edge design suitable for copy turning.
aWhen high accuracy and precise insert positioning are needed, we recommend the use of G-class inserts.
breaker
aSharpness and high cutting edge strength with an optimum rake angle and flat land.
aCutting edge geometry optimized for resistance to face wear when cutting titanium alloy.
Ideal for rough turning and machining of surface scale.
Medium cuttingM Class
aThe high rake angle reduces cutting temperatures.
aReduced contact area on the rake face.aSuppresses heat generation.
breaker breaker
Semi-heavy cuttingM Class
aA smaller rake angle prevents notching.
Standardbreaker
Medium cuttingM Class
Flat Land
breaker breaker
Cutting edge of FJ breaker (Extremely sharp cutting edge)
Cutting edge of MJ breakerfor class M (Extremely sharp cutting edge)
Cutting edge of a competitors breaker for difficult-to-cut materials.
Cutting edge of a competitors breaker for class M
Cutting edge of MJ breakerfor class G (Extremely sharp cutting edge)
Cutting edge of a competitors breaker for difficult-to-cut materials.
Special breakers for difficult-to-cut materials
breaker
Finishing titanium alloy.Also available to aluminumand copper.
Medium cutting of titanium alloy. Also available to aluminum and copper.
Finish cuttingG Class
aThe sharp edge produces good surface finish.
aThe curved edge allows smooth chip discharge.
aA mirror finish insert surface offers high welding resistance.
Variable rake angle
Variable rake angle
Medium-Finish cuttingG Class
aThe sharp edge produces good surface finish.
aThe curved edge allows smooth chip discharge.
aA mirror finish insert surface offers high welding resistance.
2
yy
y
y
y
a
a
a
a
a
a
a
RT9005
RT9010
TF15
US905
VP05RT
VP10RT
VP15TF
11 13 16 18 (lbf)
(°C)
900
800
700
600
Al2O3
TiCN
Cemented Carbide
Properties Titanium Alloys
TiN
Wea
r re
sist
ance
Toug
hnes
sProperties Heat-resistant alloy
Wea
r re
sist
ance
Toug
hnes
s
CVD Coated US905
CoatingA CVD coating layer with a close micro structure to prevent flank and face wear of edges that are subject to very high temperatures.
SubstrateThe highest hardness cemented carbide substrate suitable for CVD coating. For reduced plastic deformation and improved dimensional accuracy of components.
Micro-structure of
Competitor's Ti coating grade
Increased adhesionIncreased adhesionstrengthstrengthIncreased adhesionstrength
Increased heat resistance
Adhesion strength
MIRACLE coating features
Oxi
datio
n te
mpe
ratu
re MIRACLE coating
(Al,Ti)NMIRACLE Coating
RT9010Cemented carbide
Grade FeaturesApplication range for heat resistant alloy machining
Features of US905
Application range for titanium alloys machining
Features of MIRACLE Coating
CVD coated US905Unequalled wear resistance enables machining at high speeds when compared to conventional products.
Miracle Coated grade VP05RTThe combination of MIRACLE coating and a high-strength cemented carbide substrate increases wear resistance and exhibits high continous cut performance.
Miracle Coated grade VP10RTA good balance of wear and fracture resistance. First recommendation for turning heat-resistant alloys. Also suitable for stainless steels.
Miracle Coated grade VP15TF High-strength micro-grain cemented carbide substrate. Ideal for interrupted cutting that requires high fracture resistance.
Cemented carbide grade RT9005Unmatched resistance to heat and plastic deformation. Ideal for wear resistant high-speed machining.
Cemented carbide grade RT9010Good balance of wear and fracture resistance. First choice for turning of titanium alloys.
Cemented carbide grade TF15High-strength micro-grain cemented carbide grade. Ideal for interrupted cutting that requires high fracture resistance.
3
FJ /MJ /GJ /MSFJ -P/MJ -P
Rz=.094 !inch Rz=.185 !inch
Rz=.236 !inch Rz=.295 !inch
.004
.002
.006
.008
2 4 6 8 10 12 14 16 1800
.006
.004
.002
.008
.010
.012
1 2 3 4 5 6 7 8 9 1000
Inconel 718
Inconel 718
y
y
y
a
a
a
Special breakers for difficult-to-cut materials
breaker
· Unequalled cutting edge sharpness for M class inserts. Provides excellent wear resistance due to a combination of M class accuracy and the coated carbide grade US905.
· Excellent for workpieces and machines lacking rigidity.· Ideal for stainless steel turning with the combination of M class accuracy and the coated carbide grade VP10RT.
Cutting time (min)
Flan
k w
ear (
inch
)
Cutting time=16min
Cutting time=2min
Competitor's cemented carbideCompetitor's cemented carbide
Cutting time (min)
Flan
k w
ear (
inch
)
Cutting time=5min
Cutting time=5min
Competitor's S01 gradeLarge flank wear
Normal wear, further use of the insert is possible.
MJbreaker
US905
US905/MJbreaker
Competitor's S01 grade
Feed.006 IPR
Feed.002 IPR
Titanium alloy (Ti-6Al-4V)
<Cutting conditions>Insert : CNMG432GJHolder : MCLNL-163Cutting speed : 165 SFMFeed : .010 IPRDepth of cut : .079 inchCoolant : Wet (water soluble oil)
<Cutting conditions>Insert : CNMG432MJHolder : MCLNL-163Cutting speed : 295 SFMFeed : .006 IPRDepth of cut : .020 inchCoolant : Wet (water soluble oil)
Competitor's breakersfor difficult-to-cutting materials
Competitor's breakersfor difficult-to-cutting materials
FJbreaker VP10RT
FJbreaker VP10RT
Cutting performance of FJ breaker
Cutting performance of MJ breaker
Cutting performance of GJ breaker
Finished surface comparison on Inconel 718
High speed turning of Inconel 718US905 with unmatched wear resistance.
Titanium alloy (Ti-6Al-4V)GJ breaker for excellent wear & fracture resistance.
<Cutting conditions>Holder : MDJNL-163Insert : DNGG432FJ (VP10RT) Cutting speed : 130 SFMDepth of cut : .028 inchCoolant : Wet (water soluble oil)
The sharp cutting edges of the FJ breaker in fine feed turning ensure high quality surface finishes.
GJbreaker
RT9010
GJbreaker RT9010
4
MJ-PMJ
yy y
FJ
MJ
MS
GJ
.020─.070
.020─.100
65─200
65─200
65─170 .040─.125
─.03265─250 ─.008
─.008
.004─.010
.006─.012
FJ-P
FJ
MJ-P
MJ
MS
GJ
─.032
.020─.070
.020─.100
65─250
65─200
65─200
65─170 .040─.125
─.008
─.008
.004─.010
.006─.012
FJ-P
MJ-P
─.032
.010─.175
200─3300
650─2000
─.006
─.012
FJ
VP10RT
GJ
VP10RT
MS
VP05RT
MJ
VP05RT
MJ
US905
FJ
VP10RT
GJ
VP15TF
MS
VP15TF
MJ
VP15TF
FJ
VP15TF
MJ
MS
VP10RT
GJ
VP10RT
FJ-PFJ
RT9005RT9010
GJ
RT9010
MS
RT9005
MJ
RT9005
FJ
RT9010
GJ
TF15
MS
TF15
MJ
TF15
FJ
TF15
RT9005RT9010
MS
RT9010
GJ
RT9010
RT9005RT9005RT9005
RT9005RT9005RT9005FJ-PFJ-PFJ-P
MJ-PMJ-PMJ-P
VP10RT
Recommended cutting conditionsCutting area
Cutting area Breaker
Material
Material
INSERTS FOR TITANIUM ALLOY
Stable cutting
General cutting
Continuous cuttingConstant depth of cut machiningPre-machinedSecurely clamped component machining
Unstable cuttingHeavy interrupted cuttingIrregular depth of cut machiningLow clamping rigidity machining
Semi-heavy cutting
Finish cutting Medium cutting
Light cutting
INSERTS FOR HEAT-RESISTANT ALLOY
Feed (IPR) Depth of cut (inch)Cutting speed (SFM)
Finish cutting
Medium cuttingSemi-heavy
cutting
Stable cutting
Unstable cutting1st Recommendation(General cutting)
Stable cutting
Unstable cutting1st Recommendation(General cutting)
Cutting conditions
Ni,Co-Based Alloy
Cutting area Breaker Feed (IPR) Depth of cut (inch)Cutting speed (SFM)
Finish cutting
Medium cuttingSemi-heavy
cutting
Material INSERTS FOR ALUMINUM ALLOYStable cutting
Unstable cutting
(General cutting)
Cutting area Breaker Feed (IPR) Depth of cut (inch)Cutting speed (SFM)
Finish cutting
Titanium Alloy
Non-Ferrous Metal
Finish cutting
Medium cutting
─
Finish cutting
Medium cutting
─
Finish cutting
Medium cutting
─
5
WCGT0402V5-FJ 040201-FJ 040202-FJ 06T3V5-FJ 06T301-FJ 06T302-FJ
WCGT21.5V5FJ 21.50.2FJ 21.50.5FJ 32.5V5FJ 32.50.2FJ 32.50.5FJ
G
G
G
G
G
G
a
a
a
a
a
a
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
TCGT1102V5-FJ 110201-FJ 110202-FJ 16T3V5-FJ 16T301-FJ 16T302-FJ
TCGT21.5V5FJ 21.50.2FJ 21.50.5FJ 32.5V5FJ 32.50.2FJ 32.50.5FJ
G
G
G
G
G
G
a
a
a
a
a
a
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
DCGT0702V5-FJ 070201-FJ 070202-FJ 11T3V5-FJ 11T301-FJ 11T302-FJ
DCGT21.5V5FJ 21.50.2FJ 21.50.5FJ 32.5V5FJ 32.50.2FJ 32.50.5FJ
G
G
G
G
G
G
a
a
a
a
a
a
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
CCGT0602V5-FJ 060201-FJ 060202-FJ 09T3V5-FJ 09T301-FJ 09T302-FJ 09T304-FJ
CCGT21.5V5FJ 21.50.2FJ 21.50.5FJ 32.5V5FJ 32.50.2FJ 32.50.5FJ 32.51FJ
G
G
G
G
G
G
G
a
a
a
a
a
a
a
r
r
r
.002
.004
.008
.002
.004
.008
.016
.094
.094
.094
.156
.156
.156
.156
.250
.250
.250
.375
.375
.375
.375
VBGT1604V5-FJ 160401-FJ 160402-FJ
VBGT33V5FJ 330.2FJ 330.5FJ
G
G
G
a
a
a
.002
.004
.008
.188
.188
.188
.375
.375
.375
VNGG1604V5-FJ 160401-FJ 160402-FJ
VNGG33V5FJ 330.2FJ 330.5FJ
G
G
G
a
a
a
a
a
a
.002
.004
.008
.188
.188
.188
.375
.375
.375
DNGG150404-FJ 150408-FJ
DNGG431FJ 432FJ
D1 S1 Re
CNGG1204V5-FJ 120401-FJ 120402-FJ 120404-FJ 120408-FJ
CNGG43V5FJ 430.2FJ 430.5FJ 431FJ 432FJ
a
a
a
a
a
.002
.004
.008
.016
.031
.188
.188
.188
.188
.188
.500
.500
.500
.500
.500
G
G
G
G
G
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
r
r
r
s
a
s
s
s
a
r
r
G
G
s
a
s
a
s
a
s
s
r
r
.016
.031
.188
.188
.500
.500
D1 S1
Re Re
80°
D1 S1
Re 55°
D1 S1
ReRe
80°
7°
D1 S1
Re35°
5°D1
Re
S1
35°
D1 S1
Re
55°7°
D1 S17°
Re
D1Re S1
80°
7°
Special breakers for difficult-to-cut materials
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
r : Non stock, produced to order only.a : Inventory maintained. s : Inventory maintained in Japan.
Cla
ss
FJ (F
inis
h C
uttin
g / G
Cla
ss)
6
G
G
G
G
G
G
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
WCGT0402V5-FJ-P 040201-FJ-P 040202-FJ-P 06T3V5-FJ-P 06T301-FJ-P 06T302-FJ-P
WCGT21.5V5FJ-P 21.50.2FJ-P 21.50.5FJ-P 32.5V5FJ-P 32.50.2FJ-P 32.50.5FJ-P
a
a
a
a
a
a
G
G
G
G
G
G
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
TCGT1102V5-FJ-P 110201-FJ-P 110202-FJ-P 16T3V5-FJ-P 16T301-FJ-P 16T302-FJ-P
TCGT21.5V5FJ-P 21.50.2FJ-P 21.50.5FJ-P 32.5V5FJ-P 32.50.2FJ-P 32.50.5FJ-P
a
a
a
a
a
a
G
G
G
G
G
G
.002
.004
.008
.002
.004
.008
.094
.094
.094
.156
.156
.156
.250
.250
.250
.375
.375
.375
DCGT0702V5-FJ-P 070201-FJ-P 070202-FJ-P 11T3V5-FJ-P 11T301-FJ-P 11T302-FJ-P
DCGT21.5V5FJ-P 21.50.2FJ-P 21.50.5FJ-P 32.5V5FJ-P 32.50.2FJ-P 32.50.5FJ-P
a
a
a
a
a
a
D1 S1 Re
CNGG1204V5-FJ-P 120401-FJ-P 120402-FJ-P
CNGG43V5FJ-P 430.2FJ-P 430.5FJ-P
a
a
a
.002
.004
.008
.188
.188
.188
.500
.500
.500
G
G
G
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
G
G
G
.002
.004
.008
.188
.188
.188
.375
.375
.375
VBGT1604V5-FJ-P 160401-FJ-P 160402-FJ-P
VBGT33V5-FJ-P 330.2FJ-P 330.5FJ-P
a
a
a
G
G
G
G
G
G
G
.002
.004
.008
.002
.004
.008
.016
.094
.094
.094
.156
.156
.156
.156
.250
.250
.250
.375
.375
.375
.375
CCGT0602V5-FJ-P 060201-FJ-P 060202-FJ-P 09T3V5-FJ-P 09T301-FJ-P 09T302-FJ-P 09T304-FJ-P
CCGT21.5V5FJ-P 21.50.2FJ-P 21.50.5FJ-P 32.5V5FJ-P 32.50.2FJ-P 32.50.5FJ-P 32.51FJ-P
a
a
a
a
a
a
a
D1 S1
Re Re
80°
D1 S1
ReRe
80°
7°
5°
D1
Re
S1
35°
D1 S1
Re
55°7°
D1 S17°
Re
D1Re S1
80°
7°
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
Cla
ss
FJ-P
(Fin
ish
Cut
ting
/ G C
lass
)
7
WCGT040204-MJ 06T304-MJ 06T308-MJ
WCGT21.51MJ 32.51MJ 32.52MJ
G
G
G
a
a
a
.016
.016
.031
.094
.156
.156
.250
.375
.375
TCGT110204-MJ 16T304-MJ 16T308-MJ
TCGT21.51MJ 32.51MJ 32.52MJ
G
G
G
a
a
a
.016
.016
.031
.094
.156
.156
.250
.375
.375
DCGT070204-MJ 11T304-MJ 11T308-MJ
DCGT21.51MJ 32.51MJ 32.52MJ
G
G
G
a
a
a
.016
.016
.031
.094
.156
.156
.250
.375
.375
CCGT060204-MJ 09T308-MJ
CCGT21.51MJ 32.52MJ
G
G
a
a
.016
.031
.094
.156
.250
.375
VBGT160404-MJ 160408-MJ
VBGT331MJ 332MJ
G
G
a
a
.016
.031
.188
.188
.375
.375
VNGM160404-MJ 160408-MJ 220404-MJ 220408-MJ
VNGM331MJ 332MJ 431MJ 432MJ
G
G
G
G
a
a
a
a
a
a
a
a
.016
.031
.016
.031
.188
.188
.188
.188
.375
.375
.500
.500
DNGM150404-MJ 150408-MJ
DNGM431MJ 432MJ
D1 S1 Re
CNGG120404-MJ 120408-FJ
CNGG431MJ 432MJ
a
a
.016
.031
.188
.188
.500
.500G
G
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
a
a
s
s
a
a
G
G
a
a
s
s
s
s
a
a
a
a
.016
.031
.188
.188
.500
.500
a
a
D1 S1
ReRe
80°
D1
Re
S1
55°
D1
Re
S1
35°
35°
D1 S1
Re
5°
D1
ReRe
S180°
7°
D1
Re
S1
55°
7°
7°D1
Re
S1
D1Re S1
80°
7°
Special breakers for difficult-to-cut materials
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
r : Non stock, produced to order only.a : Inventory maintained. s : Inventory maintained in Japan.
Cla
ss
MJ
(Fin
ish
- Med
ium
Cut
ting
/ G C
lass
)
8
DCGT070204-MJ-P 11T304-MJ-P 11T308-MJ-P
DCGT21.51MJ-P 32.51MJ-P 32.52MJ-P
.016
.016
.031
.094
.156
.156
.250
.375
.375
G
G
G
a
a
a
CCGT060204-MJ-P 09T308-MJ-P
CCGT21.51MJ-P 32.52MJ-P
.016
.031
.094
.156
.250
.375G
G
a
a
VBGT160404-MJ-P 160408-MJ-P
VBGT331MJ-P 332MJ-P
.016
.031
.188
.188
.375
.375G
G
WNMG080408-MJ 080412-MJ 080416-MJ
WNMG432MJ 433MJ 434MJ
s
s
s
.031
.047
.063
.188
.188
.188
.500
.500
.500
M
M
M
s
s
s
s
s
s
VNMG160404-MJ 160408-MJ 160412-MJ
VNMG331MJ 332MJ 333MJ
s
s
s
.016
.031
.047
.188
.188
.188
.375
.375
.375
M
M
M
a
a
s
r
r
a
a
a
a
s
TNMG160404-MJ 160408-MJ 160412-MJ
TNMG331MJ 332MJ 333MJ
s
s
s
.016
.031
.047
.188
.188
.188
.375
.375
.375
M
M
M
a
a
s
r
a
a
a
a
a
s
DNMG150404-MJ 150408-MJ 150412-MJ 150416-MJ 150604-MJ 150608-MJ 150612-MJ 150616-MJ
DNMG431MJ 432MJ 433MJ 434MJ 441MJ 442MJ 443MJ 444MJ
s
s
s
s
s
s
s
s
.016
.031
.047
.063
.016
.031
.047
.063
.188
.188
.188
.188
.250
.250
.250
.250
.500
.500
.500
.500
.500
.500
.500
.500
M
M
M
M
M
M
M
M
a
a
s
s
s
s
s
s
r
r
a
a
D1 S1 Re
CNMG120404-MJ 120408-MJ 120412-MJ 120416-MJ
CNMG431MJ 432MJ 433MJ 434MJ
a
a
s
s
.016
.031
.047
.063
.188
.188
.188
.188
.500
.500
.500
.500
M
M
M
M
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
a
a
s
s
r
r
a
a
a
a
s
s
s
s
s
s
a
a
s
s
s
sD1 S1
ReRe
80°
D1
Re
S1
55°
D1
Re
S1
35°
D1
Re60°
S1
D1Re S1
80°
35°
D1 S1
Re
5°
D1
ReRe
S180°
7°
D1
Re
S1
55°
7°
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
Cla
ss
MJ
(Fin
ish
- Med
ium
Cut
ting
/ M C
lass
)M
J-P
(Fin
ish
- Med
ium
Cut
ting
/ G C
lass
)
9
VNMG160404-MS 160408-MS
VNMG331MS 332MS
r
r
a
a
a
s
.016
.031
.188
.188
.375
.375M
M
TNMG160404-MS 160408-MS 220408-MS
TNMG331MS 332MS 432MS
s
s
r
r
r
r
s
a
a
r
r
r
s
a
a
a
a
a
a
.016
.031
.031
.188
.188
.188
.375
.375
.500
SNMG150404-MS 150408-MS 150412-MS
SNMG431MS 432MS 433MS
s
s
s
s
DNMG150404-MS 150408-MS 150412-MS
DNMG431MS 432MS 433MS
M
M
M
.016
.031
.047
.188
.188
.188
.500
.500
.500
a
a
s
a
a
s
r
r
r
a
a
s
s
s
s
CNMG120404-MS 120408-MS 120412-MS
CNMG431MS 432MS 433MS
M
M
M
.016
.031
.047
.188
.188
.188
.500
.500
.500
a
a
a
WCGT040204-MJ-P 06T304-MJ-P 06T308-MJ-P
WCGT21.51MJ-P 32.51MJ-P 32.52MJ-P
D1 S1 Re
TCGT110204-MJ-P 16T304-MJ-P 16T308-MJ-P
TCGT21.51MJ-P 32.51MJ-P 32.52MJ-P
.016
.016
.031
.094
.156
.156
.250
.375
.375
G
G
G
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
a
a
a
G
G
G
.016
.016
.031
.094
.156
.156
.250
.375
.375
a
a
a
a
a
a
a
a
s
r
r
r
a
a
s
s
s
s
s
s
M
M
M
r
r
r
a
a
s
s
s
s
s
s
.016
.031
.047
.188
.188
.188
.500
.500
.500
r
r
a
a
s
r
r
r
M
M
M
M
M
M
a
a
WNMG080404-MS 080408-MS
WNMG431MS 432MS r
a
a
a
a
.016
.031
.188
.188
.500
.500M
M
a
a r
a
a
r
a
a
s
D1
Re
S1
D1
Re
S1
D1
ReRe
S180°
D1
Re
S1
35°
D1Re S1
80°
D1
Re
S1
55°
7°D1
Re
S1
D1Re S1
80°
7°
Special breakers for difficult-to-cut materials
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
r : Non stock, produced to order only.a : Inventory maintained. s : Inventory maintained in Japan.
Cla
ss
MS
(Med
ium
Cut
ting
/ M C
lass
)M
J-P
(Fin
ish
- Med
ium
Cut
ting
/ G C
lass
)
10
RCMX1003M0 1204M0 1606M0
RCMM1003 1204 1606
─
─
─
.125
.188
.250
.394
.472
.630
s
s
s
s
s
s
WNMG080408-GJ 080412-GJ 080416-GJ 100612-GJ
WNMG432GJ 433GJ 434GJ 543GJ
.031
.047
.063
.047
.188
.188
.188
.250
.500
.500
.500
.625
M
M
M
M
a
a
a
a
a
a
a
a
DNMG150408-GJ 150412-GJ 150416-GJ
DNMG432GJ 433GJ 434GJ
a
a
s
.031
.047
.063
.188
.188
.188
.500
.500
.500
M
M
M
a
a
s
a
a
s
s
s
s
D1 S1 Re
CNMG120408-GJ 120412-GJ 120416-GJ 160612-GJ 190612-GJ 190616-GJ
CNMG432GJ 433GJ 434GJ 543GJ 643GJ 644GJ
a
a
s
.031
.047
.063
.047
.047
.063
.188
.188
.188
.250
.250
.250
.500
.500
.500
.625
.750
.750
M
M
M
M
M
M
VP05
RTVP
10RT
VP15
TFRT
9005
RT90
10TF
15HT
i10
US90
5
a
a
s
a
a
a
a
a
s
a
a
a
s
s
s
s
s
s
M
M
M
D1
Re Re
S180°
D1
Re
S1
55°
D1Re S1
80°
D1 S17°
GeometryType
Dimensions (inch)CarbideCoating
Order Number (ISO) Number
Cla
ss
RC
MX-
Stan
dard
(Med
ium C
utting
/ M C
lass)
GJ
(Sem
i-hea
vy C
uttin
g / M
Cla
ss)
Mitsubishi Carbides Home page : (Tools specifications subject to change without notice.) Printed in U.S.A. 10/07
Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP 76246 MexicoTEL. 011-52-442-221-6136/011-52-442-221-6137/011-52-442-221-6150 FAX. 011-52-442-221-6134
17401 Eastman Street, Irvine, California 92614, U.S.ATEL. 949-862-5100 FAX. 949-862-5180Customer Service: (800)523-0800 Technical Support: (800)486-2341Chicago Branch Office: 2401 Hassell Road, Northwest Corporate Centre, Suite 1540, Hoffman Estates, Illinois 60169, U.S.A
TEL. 847-285-6900 FAX. 847-285-3405Detroit Branch Office: 39303 Country Club Drive, Suite A-1, Farmington Hills, Michigan 48331, U.S.A
TEL. 248-489-1000 FAX. 248-489-3008Toront Branch Office: 6535 Millcreek Drive, Unit 63 & 64, Mississauga, Ontario, Canada L5N 2M2
TEL. 905-814-0240 FAX. 905-814-0245
ISO 9001:2000(JSAQ080)
, ISO 14001:2004(JSAE036)
ISO 9001:2000(JSAQ094)
The Scope of the Registration:Design, Development and Production of Cemented Carbide Tools and Carbide Blanks
The Scope of the Registration:Design, Development and Production of Cutting Tools, Wear-resistant Tools, RockDrilling Tools, Cemented Carbide Blanks and Coated Products
Registration No. 00GRC-EA010 (Gifu Plant)
0 1 520
295
.010
.012
230
.008
.039
.004
.012
CNMG432MJ(US905) DCGT32.52MJ-P(RT9005)CNGG432MJ(VP15TF)
0 150 300750 1 2
395
.002
.020
150
.008
.031
100
.008
.091
TNMG332MJ(VP05RT) RCMM1204(VP05RT)CNMG432GJ(VP10RT)
(VP15TF)
(US905)
(RT9005)
ø15"
ø1.5
"
ø2.0
"ø8
.7"
ø4"
(VP05RT)insert
(VP05RT)(VP10RT)
ø27.6"
z
x
Special breakers for difficult-to-cut materials
Application ExamplesInsert (Grade)
Work Material
Result
Ring (Inconel 718) Inconel 718
z160(Continuous) x100(Interrupted)
Wet WSO Wet
pieces/corner
pieces/corner pieces/corner
Cutting time (min)
MJ breaker did not suffer from fracture.Stable machining was possible with the MJ breaker.
MJ-P breaker displayed double the tool life.
Competitor's K20 carbide Fracture
Competitor's K10 carbide (G Class)
Sintered iron componentsPin (Inconel 718) Case (Inconel 718)
Competitor's coated carbide
GJ breaker achieved four times longertool life. GJ breaker also exhibited excellent chip disposal properties.
MJ breaker achieved four times longertool life.
Normal wear, further use of the insert is possible.
Competitor's K10 carbide (G Class)
WSO Wet Wet
Cutting length:39.4 inch
Cutting length:26.8inch
Competitor's S01 coating
Class GMJbreaker
Cutting time:11min
Cutting time:9min
Competitor's S01 coating
Standard breakerRCMX
M ClassMJ-Pbreaker
M ClassMJbreakerGJbreaker
Titanium alloy
Cuttin
g Con
dition
s
Coolant
(SFM)
(IPR)
(inch)
Cutting Speed
Feed
Depth of Cut
Insert (Grade)
Work Material
Result
Cuttin
g Con
dition
s
Coolant
(SFM)
(IPR)
(inch)
Cutting Speed
Feed
Depth of Cut
M ClassMJbreaker
For Your SafetyaDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or driver.
