PPresentationresentation Creating colors for the world Creating colors for the world
Shenghua Group Deqing Huayuan Pigment Co., Ltd.
http://www.hyrox.com.cn
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Outline Mission History Status Sales network Manufacturing & QC Sustainable development Product highlight Our customers
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Mission
Supply iron oxide pigments with stable quality, competitive price and excellent service.
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History
1993: Established with 50 employees
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History 1994: the first red line started to operate
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History
1995: the first yellow line started to operate
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History 1998: Certified by ISO9002
(converted to 9001:2008 in 2010)
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History
1999: start to produce iron oxide black
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History 2001: transformed to share-hold company
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History
2002: acquired Hangde Chemicals
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History 2003: set up independent blending plant
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History Setting up thermo electrical power plant in
early 2004
History
Certificates: ISO14001(2004), CE(2010)
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Status
Area: 233,000m2
Employees: 1053 3 Production plants:
Huayuan, Hangde, Dechang Turnover 2010: USD115 million Largest iron oxide manufacturer in China
& Asia
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Status Overview
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Status Numbers of Chinese iron oxide
producers: 140 Hyrox capacity:120,000mts
HYROX, 17. 00%
Rest of Chi na, 83. 00%
Total Chi nese I ron Oxi de Capaci ty
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Status Hyrox Export in 2009: 88080mt Represents 21% of Chinese IO export
HYROX, 21. 00%
Rest of Chi na, 79. 00%
Total Chi nese I ron Oxi de Export (2009)
Status
Turnover
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Sales network
Sales department in China
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Sales network
Sole distributors in each specific market with sub-distributors network
Close to end users Ready-to-ship stock system by
distributors Frequent joint visit to end users Easy-to-access local website
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Manufacturing
Total production line: 17iron oxide red: 8iron oxide yellow: 6iron oxide black: 1compound ferric green: 2
Total annual capacity: 120,000mtiron oxide red 77,000mtiron oxide yellow 35,000mtiron oxide black 8,000mt
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Manufacturing
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Manufacturing
Blender for color consistency
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Manufacturing
Iron oxide red (Basic types):
101, 110, 120, 130, 140, 160, 180, 190
Iron oxide yellow (Basic types):
311, 313, 586, 810
Iron oxide black (Basic types):
318, 330, 740, 750
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Manufacturing
Iron oxide orange (Blended colors):
960, 2040
Compound ferric green (Blended colors):
5605, 835
Iron oxide brown (Blended colors):
600, 610, 663, 686, 841
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Manufacturing
Micronized iron oxide red/yellow Heavy density iron oxide yellow Tobacco grade iron oxide red/yellow Customized service:
Customized blending available Minimum blending quantity: 4mt
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Manufacturing
Manufacturing
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QC
Standards Raw material control Production control Color control Consistency assurance Identification & tracing back
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QC
Quality assurance system: ISO9001:2008 Product standard according to ISO1248 Test method according to ISO787 for paint
& coating application Test method according to EN12878 for
construction application Customized test methods available:
i.e. pigment dispersion
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QC Raw material control
Raw materials/subsidiary materials suppliers control process: File HY.CX82005, process 4.6
Qualified contractor/subcontractor control process: File HY.82005-A, process 4.6
Purchasing control process :File HY.82006, process 4.6
Raw materials/subsidiary materials inspection rule: File HY.QB9807-A
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QC
Production control Raw material ratio Reaction condition Inspection
Intermediary inspection Semi-finished products Final inspection for finished products
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QC
Color control: Each lot of semi-finished products are
marked and recorded into computer Blending ratio is suggested by computer
and determined by qualified inspector Blending volume: 5~20mt per batch Colour difference report / Strength report of
each batch by spectrophotometer
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QC Consistency assurance (1):
Administration evaluation process Administration planning process Contract evaluation process Files and data control process Raw materials/subsidiary materials suppliers control process Qualified contractor/subcontractor control process Purchasing control process Product identifying and traceability Working procedure control process Technology and technique control process Equipment control process Inspecting and testing control process
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QC
Consistency assurance (2): Inspecting/measuring/testing equipment control process Inspecting and testing status control process Off-grade product control process Rectifying and preventing method control Conveying, storage, shielding, packaging and delivery
control process Quality record control process Inner quality system verify process Training process Service control process Statistics control process
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QC
Identification & tracing back Principle: Product identifying and
traceability (HY.CX82007, process 4.8) Samples from customers will be kept
forever Samples of each shipment will be kept for
12 months
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QC
Quality Center
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Sustainable development
Sewage system (US$4.5million investment)
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Sustainable development
New technology waste water treatment
Main item requirementbeforeprocessing
afterprocessing
pH 6~9 3.59 6.51SS ≤ 70mg/L 85.6 36COD ≤ 100mg/L 159 36.5Colour ≤ 50 50 18Total Fe++ mg/L 795 18.4N.NH3 ≤ 15ppm ≈ 500 6Tested by local Environmental Protection Bureau
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Sustainable development
Safety policy Offer safe working environment Safety rules and regulations Committee for safety Employee safety training Emergency system
Sustainable development
Social accountabilitycertificateSA8000(GB/T 28001)
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Sustainable development
Favorable environment Stable political situation Strong support from local
government Ideal geographic location
No natural disaster Convenient transportation Abundant raw material
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Product highlight
Color consistency Improved physical and chemical
properties Batch-to-batch reports Customized test method applicable
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Our customers
Monier (Roofing) PPG (Paint & Coating) CPS (Universal tinting system) Clariant (Leather & Plastic) Mundat (Tipping paper) ITACA (Ceramic) Parex Davco (Color concrete) Natural Reflection (Mulch)
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Thank you
Please kindly accept our gratitude for your valuable timey. It will be our greatest honor to be at your service.