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Packaging industry report

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  • 8/19/2019 Packaging industry report

    1/25

    People & Print

    Analysts’ and financial press conference

    19 December 2013 at KBA-MetalPrint in Stuttgart

  • 8/19/2019 Packaging industry report

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    © KBA 2

    KBA accelerates drastic Group restructuring

    1. Long-term strengthening of core business with consolidation

    - Market trend of substantial parts of today’s core business lines is assessed as stagnant

    - Securing of core business with structural adjustments to changing markets

    - Optimisation and concentration of value creation at the various locations

    - Changes to organisational structures

    2. Sustained growth in packaging and digital printing

    - Early diversification with own developments and acquisitions, important step in

    1950s: entry into banknote printing

    - Further successful milestones in 2003/2006: entry and expansion in metal-decorating

    activities, positive developments at KBA-MetalPrint

    - Consistent exploitation of potential to expand portfolio in digital printing and packaging

    segments (Flexotecnica and Kammann)

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    © KBA 3

    Structural changes have lasting impacts

    ●   Shift in advertising revenues against print resulting from changes in media habits

    ●   Internet, smartphones and reading devices reduce print volume

    ●   Digital printing is gaining market share from offset primarily in the book, direct mail,advertising sectors

    ●   Sustained market volume in our core business with web and sheetfed offset presses is

    significantly smaller than before the financial crisis, a lasting recovery is not likely

    * According to the figures published by the German Advertising Industry Association (ZAW).

    Daily + weekly +Sunday newspapers

    TV + radio + cinema

    Magazines (popular + trade press magazines)

    Direct mailing

    Freesheets

    4,9

    3,4

    2,9

    2,1

    2,01,7

    3,1

    2,9

    6,1

    4,8

    1998 1999 2000 2001 2002 2003 2004

    0

    1

    3

    4

    5

    6

    7

    Advertising revenues* in Germany in  €bn

    2005

    2

    2006 2007 2008 2009 2010 2011

    Online1,1

    2012

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    © KBA 4

    Slump in demand for sheetfed and web offset

    ●   Global market volume down by more than 50%

    ●   Previous volume no longer attainable given media shift –

    despite an annual growth in print volume worldwide of approx. 2%

    ●   Enhanced productivity with higher performance presses and increased levels of automation

    as well as consolidation trends in the print industry reduce market potential additionally

    *) Not including toner-based technologies, digital and gravure printing systems, and others

    Global press market (in  €bn)

    7.8

    6.9

    6.1

    4.8

    3.2   3.5 3.4   3.3 3.1   3.05 2.9

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

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    © KBA 5

    Market development of web and sheetfed offset presses

    ●   Expectations of a sustained web offset

    market recovery following an interim highin 2010 were not fulfilled

    ●   Volume of new investments has shrunk

    significantly, retrofits and consolidation

    dominate

    Web offset press market in  €m

    ●   The sheetfed offset market has been

    stagnant since 2011 at a significantlyreduced level

    ●   Mid-term market developments mainly

    depend on the dynamics of structural

    changes and the global economy

    Sheetfed offset press market in  €bn

    500450

    400

    1900

    1700

    1100

    600

    800 700

    630

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

    2.62.5

    4.4

    4.8

    5.3  5.5

    5

    4.4

    3.7

    2.6   2.7  2.7   2.7 2.6

    0

    1

    2

    3

    4

    5

    6

    2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

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    © KBA 6

    R e s t r u c t u r i n g o f    

    w e b p r e s s b u s i n e s s f o r  

    n e w s p a p e r a n d  

    c o m m e r c ia l p r i n t i n g  

    L o n g - t e r m  

    s t r en g t h e n i n g o f f u t u r e  

    d e v e l o p m e n t p o t e n t i al  

    a n d p r o f i t a b i l i t y o f    

    c o r e b u s i n e s s  O r g a n i s a t i o n a l  

    r e s t r u c t u r i n g /    

    O p t i m i s a t i o n o f    

    m a n a g e m e n t s t r u c t u r e  

    S t r e n g t h e n i n g  

    g r o w t h i n  

    s p e c i a l m a r k e ts  

    R e v is e d  

    m a n u f a c t u r i n g l o c a t i o n  

    c o n c e p t ,

    affecting 1,100 to 1,500 

     jo b s 

    R e s t r u c t u r i n g o f    

    s h e e t f ed o f f s e t b u s i n e s s  

    Strategic realignment of the KBA Group

    Fit@all  

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    7/25© KBA 7

    Fit@all: Restructuring of web press business

      Over 40% market share

    in newspaper printing,

    but market has shrunk

    significantly

      Profitable and growing

    service business

    New equipment

    and service business reconfiguration

    Business model with minimal fixed

    costs for higher flexibility

    Capacity and personnel adjustments

    Own division with clear responsibility

    for earnings

  • 8/19/2019 Packaging industry report

    8/25© KBA 8

    Fit@all: Restructuring sheetfed offset press business

      No. 2 in sheetfed offset

    with a global marketshare of approx. 20%

      Technological

    frontrunner 

      Market leader in large-

    format and folding

    carton printing

    Structural and process optimisation

    Optimisation of product portfolio and

    sales network

    Capacity and personnel adjustments

    Own division with clear responsibility

    for earnings

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    9/25© KBA 9

    Fit@all: Revised manufacturing location concept

      High quality and

    flexibility when

    manufacturing corecomponents

      Reliable supply of time-

    critical parts

      Revised location

    concept encompasses

    Würzburg, Radebeul,

    Frankenthal, Mödling,

    Dobruška

    Reduction and concentration of 

    productive resources at the main

    locations

    Shift from value-added activities with

    personnel adjustments

    Closure or sale of sites not ruled out

    Own production division with clear 

    responsibility for earnings

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    10/25© KBA 10

      Reorganisation of 

    management structure

      Establishment of clear 

    areas of responsibility

    Establishment of autonomous units

    for sheetfed, web, manufacturing and

    special applications

    Allocation of subsidiaries according

    to market focus

    Operative Group executive Board

    members take over responsibility for 

    new units

    Units with clear responsibility for 

    earnings

    Fit@all: Organisational restructuring

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    11/25© KBA 11

    Fit@all: Supplementary package of measures

    Areas   Key measures

    Overhead costs

    Working capital

    Locations

    Segment reporting

    Implementation of 

    restructuringconcept

    Strengthening of growth areas

    Reduction in administrative costs through personnel adjustments,process optimisation and outsourcing of auxiliary functions

    Reduction in tied assets, also non-current assets

    Solution to some under-performing locations

    Changes in segment reporting should occur at the latest after the

    implementation of a new management and Group structure

    Permanent monitoring of restructuring progress with external supportfrom professional implementation experts

    Integration of new acquisitions Kammann und Flexotecnica, strategic

    development and organisational bundling of promising activities

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    ●   Annual group sales of around €1.1bn expected, operating

    figures in the black at Group level before special influences

    ●   Non-cash expenses for extraordinary depreciation in the

    mid-double-digit million euro range

    ●   Additional provisions for capacity adjustments still effective

    in 2013, the amount of which is dependent on the results of 

    negotiations with employee representatives

    ●   Annual cost savings after restructuring in the mid-double-

    digit million euro range

    ●   Sustained profitability in all areas by 2016 at the latest, with

    a sales volume between  €1bn and  €1.1bn

    2013 and outlook

  • 8/19/2019 Packaging industry report

    13/25© KBA 13

    KBA accelerates drastic restructuring of Group

    1. Long-term strengthening of core business with consolidation

    - Market trend of substantial parts of today’s core business lines is assessed as stagnant

    - Securing of core business with structural adjustments to changing markets

    - Optimisation and concentration of value creation at the various locations

    - Changes to organisational structures

    2. Sustained growth in packaging and digital printing

    - Early diversification with own developments and acquisitions, important step in

    1950s: entry into banknote printing

    - Further successful milestones in 2003/2006: entry and expansion in metal-decorating

    segment, positive developments at KBA-MetalPrint

    - Consistent exploitation of potential to expand portfolio into digital printing and packaging

    segments (Flexotecnica and Kammann)

  • 8/19/2019 Packaging industry report

    14/25© KBA 14

    Sheetfed   Web  Banknote /

    Security

    Machinery

    business

    Project

    business

    System

    business

    Project

    business

    Solutions

    business

    Machinery

    business

    Machinery

    business

    • Small-,medium- andlarge-formatpresses for packaging,book, poster,display andcommercialprinters

    • Substratesfrom light-

    weight paper to corrugatedboard plusplastic

    •  Web offsetpresses for newspapers,inserts,magazines,catalogues,flyers, books,brochures inhigher printruns

    • Specialprintingpresses withvaried printingprocesses,such asintaglio for printing banknotes

    • Specialsecurity

    technology andsystems for pre-press,quality control,post-press

    • Bank notedesign service

    •   Solutionssupplier for printing,coating,drying andmetal sheetlogistics

    •   Systems for air purificationas part of drying

    •   Application inpackagingsegments:food,cosmetics,tobacco

    •  Inkjet, laser,hot stampingand thermaltransfer solutions for markingand coding

    •  Marking andcoding on veryvariedsubstrates,

    such assynthetics,plastic film,glass, ceramic,board

    •   Packagingpresses for flexible, non-absorbentmaterials,such as foil

    •   Flexo pressesoffered byFlexotecnica

    • Presses for decoratinghollowcontainersmade frompremium-quality glass,plastic andmetal

    • Directlydecorated

    glasscontainers aremainly usedfor luxurycosmetics,perfume andpremiumspirituousbeverages

    Metal /

    Coated Steel

    Marking

    and CodingFlexible

    packaging  Glass

    Special solutions for packaging

    Portfolio expanded in future markets

    Digital

    System

    solution

    •   Digital webpresses(inkjet) for books, directmail,advertisingandnewspapersfrom 1 tomedium-sizedruns

    •   Interest alsofrom other applicationareas

    N E W  N E W   N E W

    http://www.kba-metronic.com/fileadmin/user_upload/Metronic/Prod_alphaJET/alphaJET_mondo_F002.jpg

  • 8/19/2019 Packaging industry report

    15/25© KBA 15

    Above-average growth in digital printing

    ●   Market share is expected to increase from 12% to 17% by 2015

    ●   High-volume digital presses are particularly popular in publication printing (due to

    personalisation, small runs), new options for newspaper printing(current market share: < 0.5%)

    ●   However, offset remains the dominant printing process in the mid-term

    Global print market by process 2011-2015

    Sources: Smithers PIRA, Jakoo Pöyry, Primir, Global Insight, own research

    12%

    38%

    28%

    12%10%

    17%

    36%

    26%

    12%

    9%

    0%

    5%

    10%

    15%

    20%

    25%

    30%

    35%

    40%

    Digital Sheetfed offset Web offset Flexo Other  

    2011

    2015

  • 8/19/2019 Packaging industry report

    16/25© KBA 16

    New business line: inkjet digital printing

    ●   High-volume KBA RotaJET 76 digital press

    ●   Direct entry into future market with an own product

    ●   Digital flexibility with industrial performance and a high

    quality

    ●   Focus on applications for books, direct mail,

    advertising and newspapers

    ●   Interest also from other areas

    ●   Target groups: medium to large print operations

    ●   Two presses sold, further projects in the pipeline

    ●   Digital printers value KBA’s know-how and experience

    in high-tech press engineering

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    17/25© KBA 17

    5,5%   6,4%

    10%

    7,4%5%

    29%

    36,7%

    4,6%   4,5%

    9,3%

    6,1%4,5%

    34,7%  36,3%

    0%

    5%

    10%

    15%

    20%

    25%

    30%

    35%

    40%

    Books Catalogues Magazines Newspapers Advertising Packaging Other 

    2008

    2015

    Growth segment packaging printing

    ●   Internet is reducing print and advertising volumes in the newspaper, magazine and

    catalogue sectors

      The trend to reading devices, such as iPads and others, is responsible for the decline in bookprinting

    ●   Packaging, film and label printing are classic growth markets

    ●   Only marginally affected by the internet and digital printing (apart from labels)

    ●   KBA is very well positioned in packaging printing on board, paper and metal

    Global print market by product 2008-2015

    Source: Smithers PIRA

  • 8/19/2019 Packaging industry report

    18/25© KBA 18

    Global packaging volume: +25% by 2018

    Source: Smithers PIRA, 2013

            i      n

             $        b

          n

    2012

    $800bn

    2018$1,000bn

    +25%

    Worldwide Western EuropeAsia (without Middle East) & Oceania

  • 8/19/2019 Packaging industry report

    19/25© KBA 19

    Carton/corrugated board and plastics dominate

    Source: Smithers PIRA, 2013

    Carton/

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    20/25

    © KBA 20

    80% of the growth expected comes from Asia

    Source: Smithers PIRA, 2013 *including Middle East, Africa

    Asia

    Latin

    America

    Eastern

    Europe

    NorthAmerica

    Western

    Europe

    Other*

    144.3150.9

    191.6

    Worldwide

    4.1%

    6.9%

    3.4%

    3%

    1.3%

    0%

    2.9%

    11-17CAGR

     Annual consumption in millions of 

    tonnes of folding carton, corrugated

    board and flexible materials for 

    packaging worldwide

    Other 

    Japan

    India

    China

    66.1  72.1

    105.2Asia

    8.8%

    8.8%

    0%

    5.5%

    11-17CAGR

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    © KBA 21

    New business line: Flexible packaging

    ●  Majority takeover of Italian press manufacturer 

    Flexotecnica completed at the beginning of 

    December 

    ●   Entry into previously not addresses growth market

    for flexible packaging materials (film)

    ●  100 employees, manufacturing outsourced to a

    large extent

    ●  Pre-tax profit in 2012 with annual sales of approx.

     €36m

    ●   Integration into the Group and KBA’s global sales

    and service network open up growth prospects

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    © KBA 22

    New business line: direct decoration of hollow containers

    ●  Majority acquisition of Kammann Maschinenbau at

    the beginning of September 2013

    ●  Entry into growth market for directly decorating

    luxury glass packaging and hollow containers

    ●   Profitable global market leader in screen printing

    systems for directly decorating glass

    ●  Sales of over  €30m in 2012 with 175 employees

    ●  Containers are mainly used for cosmetics, perfume

    and spirituous beverages in the top price class

    ●  First digital solution was launched at K, the trade

    show for plastics and rubber 

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    © KBA 23

    Market structure container printing

    Packaging

    Packaging

    Criterion

    Relevant market

    Addressable marketvolume in  €m1

    Press output(packaging items/minute)

    Dominating printingtechnologies

    Plasticpots

    Glass containers /plastic bottles

    Aerosol cans, alutubes, alu bottles

    Plastictubes

     Presses

     €50m

     Presses²

     €30-35m³

     Can manufactu-

    ring lines

     €110m

     Presses, lines

     €50m

     600

     Dry offset

     80 (pt. 200)

     Screen printing,pad printing

     250

     Dry offset

     250

     Dry offset,

    screen / flexo

    printing

     100      €300m, glass containers and plastic bottles form own sub segment.

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    © KBA 24

    KBA: Summary

    1. KBA is restructuring the Group proactively and consistently, its financial

    power enables the implementation of an extensive programme for the

    consolidation of the core business

    2. Today’s existing solutions for niche markets, cutting-edge developments

    in digital printing technology and acquisitions in the packaging segment offer 

    good opportunities for growth

    3. De-centrally organised and highly flexible press manufacturing company paves

    the way for promising future prospects by consolidating the core business and

    focusing on growing special markets

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    People & Print

    Koenig & Bauer AGFriedrich-Koenig-Str. 497080 Würzburg

    www.kba.com


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