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Packaging Litter or Solution Provider for Reducing Food Waste and Enabling Sustainable Food Consumption? Stefan Glimm (Senior Executive Advisor) FoodTech Summit and Expo, Mexico 27/28 Sep 2017
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Page 1: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Packaging – Litter or Solution Provider

for Reducing Food Waste and Enabling

Sustainable Food Consumption?

Stefan Glimm (Senior Executive Advisor)

FoodTech Summit and Expo, Mexico 27/28 Sep 2017

Page 2: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Food Waste Packaging Waste littered

Black Death or Cholera?

Or is there a synergetic approach to overcome both

challenges?

Page 3: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

In market analysis, communication, sustainability (LCA,

recycling, packaging legislation, …)

Consulting today + Member of interpack Advisory Board +…

Who is talking to you

Economist with 30+ years experience

(24 years on Executive level)

At organisations on national, European,

global level (UNEP)

Page 4: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

… and many more in Western, Central and Eastern Europe

Who is Flexible Packaging Europe

80 member companies

6 national associations also FPE members

9 FPE members listed in Europe’s Top 10

5 FPE members in World’s top 10

About 80% of European flexible packaging turnover

Extract of FPE membership

Executive Director

Guido Aufdemkamp

Page 5: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

AB TEFCO

AL INVEST Bridlicna

Al Pack

Aluberg

Aluflexpack

Aluminium Féron

Alu-Vertriebsstelle

Amcor Flexibles

Ampac Flexibles

BAK Ambalaj

Ballerstaedt

Bemis

Beucke & Söhne

Bilcare

Brodart Packaging

Carcano Antonio

Cellografica Gerosa

Cellpack Packaging

Clondalkin

Constantia Flexibles

Coveris

Danaflex

Di Mauro

Emsur

Enteco Pharma

Etimark

Eurofoil

Excelrise

Fislage

Formica

FPE Membership

Freshpack Solutions

Frith’s Flexible Packaging

Gascogne Laminates

Goglio

Hatzopoulos

Heyne & Penke

Huhtamaki

Hydro Aluminium

ips ariflex

ISPAK

itp

Lecta (Torrespapel)

Leeb Flexibles

Leipa

Maria Soell

Mondi

Multifoil

Novelis

O Kleiner

online laminating

PAWAG Verpackungen

Perlen Converting

Pilenpak

pre pac group

Pulse Flexible packaging

RKW

Sacchital

SAFTA

Schmid Folien

Schur Flexibles

SEDA

Selig Sealing

SIT

Südpack Verpackungen

Symetal

TEKO

Tsimis

UC Rusal

Ukrplastic

Vedreine

Walki

Wipak

Wipf

WZ Packaging

Associated Members:

Companies:

Elopak

Greatview

SIG Combibloc

Sonoco

Tetra Pak

National Flexible Packaging Associations:

BPF (United Kingdom)

EFE (Spain)

ELIPSO (France)

FASD Turkish Flexible Packaging

FPE German Group

GIFLEX (Italy)

UAPE (Ukraine)

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FPE Network

FASD

(TR)

FPA(USA)

PFFCA(India)

CFP(China)

UAPE

(UA)

FPE German

Group

membership cooperation

abief(Brazil)

Elipso (FR) GIFLEX (IT)EFE (ES)BPF (UK)

Page 7: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Objectives and Key Activities

Com

plia

nce

Market Analysis

Networking & Conferences

Public Affairs

Sustainability

Communication

Food Contact

Global Issues

Page 8: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

130 delegates

55+ converting companies

5 continents

Global Flexible Packaging

Executive Forum 2017

Page 9: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Global Flexible Packaging

Executive Forum 2020

At the occasion of interpack 2020: 8 May, 8.30-10.30am

Hosted by:

Co-sponsored by:

Organized by:

Page 10: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Mega-Trends

Food waste – The greatest Challenge on Earth?

Sustainable food consumption – Need for holistic

approach

The role of packaging to reduce food waste

Resource efficiency overruling recycling

Closing the loop: Collect All Packaging

Summary

What we will be talking about…

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MEGA-TRENDS

Page 12: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Urbanization

Source: WHO 2012, Urban Area defined 100,000 or more inhabitants

19002 out of every 10 people

lived in an urban area

19904 out of every 10 people

lived in an urban area

20105 out of every 10 people

lived in an urban area

20306 out of every 10 people

will live in an urban area

20507 out of every 10 people

will live in an urban area

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Megacities with populations > 5M

1900s 1950s 2000s(1) (5) (78)

London ~ 6.5M

Osaka (?), New York ~ 4M

Paris, Berlin 3M

Tokyo ~1.5M

Tokyo ~ 13M

New York ~ 12M

Osaka ~ 9M

London ~ 8M

Paris, Shanghai ~ 5M

Tokyo ~ 35M

Mumbai, Mexico City ~ 20M

Sao Paulo, New York ~ 19M

Shanghai ~ 17M

Kolkata, Delhi ~ 16M

Beijing, London ~ 15M

LA, Buenos Aires ~ 12M

Rio, Paris, Manila ~ 11M

Moscow, Istanbul ~ 10M

… 45 more

Source: MGI, Forbes, University of Cologne

Page 14: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

São Paulo …

Page 15: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Megacity Logistics

Source: Megacity Logistics Lab

Page 16: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Megacity Logistics

Source: Megacity Logistics Lab

…and where do they do their shopping?

Page 17: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Here!

Source: Megacity Logistics Lab

Page 18: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Mexico City …

…feeding world’s population without

packaging is not possible

Page 19: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

FOOD WASTE – THE GREATEST

CHALLENGE ON EARTH?

Page 20: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Source: FAO Study 2013 “Food wastage

footprint. Impacts on natural resources”

Huge social, environmental and economic stakes

■ 30% of world agricultural land

■ Equivalent to third biggest “country” for carbon emissions just after USA and China

■ Equivalent to GDP of Switzerland

The Food Waste Dimension

Page 21: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The Food Waste Dimension

Dr Ren Wang,

Assistant Director General

Agriculture and Consumer

Protection Department (AGD),

Food and Agriculture

Organisation of the United

Nations

“Just imagine that global food loss and

waste were a country. It would have a

surface area larger than my own

homeland, China. It’s fields and

meadows would be producing food that

nobody would eat. It would be the

largest user of water for irrigation and

the third largest generator of greenhouse

gases.

This example shows how important it is

– and indeed vital to our survival – to

fight food waste and loss.”

Page 22: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

SAVE FOOD Initiative

FPE founding member and in advisory committee of Save Food

An initiative of Messe Düsseldorf in collaboration with the

Food and Agriculture Organization (FAO) and Environmental

Programme (UNEP) of the United Nations

Counting those applying through the FAO, SAVE FOOD has

more than 300 members incl. leading global enterprises,

organizations, NGO’s and research institutes from all parts

of the food and packaging value chain

Packaging protects food and is part of the solution to

reducing food waste

Page 23: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Mainly upstream in developing countries (lack of infrastructures)

and downstream (consumption behaviour) in developed regions

Waste

bre

akdow

n b

y s

tages o

f

va

lue

ch

ain

acco

rdin

g to

re

gio

ns

The Food Waste Dimension

Source: FAO Study 2013

“Food wastage footprint.

Impacts on natural resources”

Page 24: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

In Europe, consumption stage is the 'hot spot‘

The Food Waste Dimension

Source FUSIONS 2016

Split of EU-28

Food Waste by Sector

Accounting for 2/3 of

total food waste

Mostly at households

Also at food services

Page 25: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Thanks to unique combination of properties and customized

solutions, multilayer (flexible) packaging helps to prevent

food waste at the different stages of the value stream

By providing effective protection

By providing appropriate format and serving

Multilayer Packaging Prevents Food Waste

Page 26: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The conclusions from the study conducted in French canteens showed that

individually packed cheese generates 2 to 3 times less food

waste than large format cheese sliced on-site

Appropriate Format

Source: IFOP study for Bel 2015; totalling nearly 60000 studied meals in 33 French schoolshttp://www.belfoodservice.fr/actualites/de-nouveaux-chiffres-sur-le-gaspillage-du-fromage-40.php

Page 27: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The conclusions from the study conducted in French canteens showed that

individually packed cheese generates 2 to 3 times less food

waste than large format cheese sliced on-site

Measured waste rate for individually packed cheese is 6%

= 6% leftovers on the meal tray

As compared to 15 % for large format cheese cut on-site

= 3% left-over during preparation

+ 9% leftovers on the meal tray

+ 3% surplus thrown away at the end of service

Appropriate Format

Example of single serve individually packed cheese portions

Example of cheese sliced on site

Source: IFOP study for Bel 2015; totalling nearly 60000 studied meals in 33 French schoolshttp://www.belfoodservice.fr/actualites/de-nouveaux-chiffres-sur-le-gaspillage-du-fromage-40.php

Page 28: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

In Developing Countries processing is the 'hot spot‘:

The Save Food Mango Project in Kenya (Azuri/Africon)

The Food Waste Dimension

Project

componentPartner

Cultivation, Capacity Building

&Logistics

Processing

&

Packaging

Sales

&

Marketing

Source: XCOM Africa 2015

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29

Azuri Health Ltd08/10/2017

0

100.000

200.000

300.000

400.000

500.000

600.000

Mango production Loss of mangos

Approximately 36% of all mangos in Kenya are lost every year.

Sou

rce:

Ken

ya In

vest

men

t A

uth

ori

ty (

20

12

)afr

ico

n G

mb

H

Production of mangos by small scale farmer(MT of mangos, 2014)

36 %

Challenge

Page 30: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

30

Azuri Health Ltd08/10/2017

Reasons for mango food loss

Almost 45% of all mango food loss can be tackled within the SAVE FOOD initiative championed in Kenya by Azuri Health

Sou

rce:

Ken

ya In

vest

men

t A

uth

ori

ty (

20

12

) afr

ico

nG

mb

H

100

19

182

20

5

36

0

10

20

30

40

50

60

70

80

90

100

Total Loss fromseasonality and

unattractivevarieties

Loss from birds,disease and weather

Loss due to poorharvest handling

Loss fromtransportation dueto overloading and

packaging

Loss due tooverstock

Productionmarketed and sold

45%

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31

Azuri Health Ltd08/10/2017

Contract Farmer

Raw MaterialsProcessing Hubs

International Markets

Azuri converts 30MT per week in each HUB of fresh mangoes into dried mangoes and stores ready for dispatch

Azuri offers delectable dried fruits to markets meeting their quality and quantity standards

Azuri’s Value Chain

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32

Azuri Health Ltd08/10/2017

At the Save Foods Hub in Thikathe Mangoes are Washed

Peeled and sliced Then Dried in a Biogas/Solar/LPG dryer

Azuri’s Process

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33

Azuri Health Ltd08/10/2017

Continuous improvement on quality of drying

using Solar dryers

Solar/Biogas/LPG 24hr dryer

Transitioning from traditional sun drying

done by farmers

Azuri’s Process – Drying is Core

Page 34: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

SUSTAINABLE FOOD CONSUMPTION –NEED FOR HOLISTIC APPROACH ALONG THE WHOLE SUPPLY CHAIN

Page 35: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Packaging represents a relative small part of the product overall

impact – on average 10%

Packaging and Packed Product Lifecycle

Carbon Footprint (GWP) of Food Products – Breakdown by life cycle stage

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Butter (250g) Milk Chocolate Frozen Spinach Ground coffee Instant coffee Goulash soup

foodproduction

retailpackaging

distributionand selling

transport tohousehold

storage/use athome

EAFA/FPE LCA’s qualified as best practice by UNEP/SETAC (Nov. 2013)

Page 37: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The Case of a Cup of Coffee

g CO2-eq Cup of coffee from

500 g bag (PET12/alu7/PE100)

Cup of coffee from

2 g stick (PET12/alu7/PE55)

Carbon Footprint of a cup of coffee …

EAFA/FPE LCA’s qualified as best practice by UNEP/SETAC (Nov. 2013)

Page 38: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The Case of a Cup of Coffee

…and the importance of food wastage…

and packaging format

g CO2-eq

EAFA/FPE LCA’s qualified as best practice by UNEP/SETAC (Nov. 2013)

Page 39: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Beating the Packaging Paradox

High

Risk

Region

Risk of

product

loss

Underpacking Overpacking

Optimum

Increasing Packaging Material

Weight or Volume

Minimum Environmental

Impact

(Product & Pack)

Perfect

Fit

Low Risk Region

Increasing

Environmental

Impact

Message: A small over-packaging (~10%) could have much less

impact than “under-packaging” and causing 1% product loss!

Page 40: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

More preservation (through the absolute barrier effect)

means a long shelf-life at room temperature and less

use of energy for transportation and storage longer

shelf-life and less use of energy for transportation and

storage

More barrier efficiency and capability means less use

of packaging material

More convenience (through portability and portioning)

means less food wastage

More recycling means less use of virgin resources

More is Less –Better Protection Saves Resources

Animation ‘More is Less’Also available with subtitles in

French, Italian, Japanese, German, Spanish and Turkish

http://www.alufoil.org/media/more-is-less.html

Page 41: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

The Perfect FitFlexible solutions for a more sustainable packaging industry

Animation available with subtitles in:

English, French, German, Italian, Polish,

Portuguese, Spanish and Turkish

Thought leadership paper

on sustainability of flexible

packaging

http://www.flexpack-europe.org/the-perfect-fit-video-english.html

Page 42: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

THE ROLE OF PACKAGING TO

REDUCE FOOD WASTE

Page 43: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

“Over 30% of fresh food becomes waste while only

10% of packed food ends up as waste”

Dr Nehring, Chairman of the German association of fruit, vegetable and potato producers (2013)

But!

Sealed Air 2014 research (US) shows that 89% of

shoppers think packaging waste is more harmful to

the environment than food waste

Fresh or Packed ? – Impact on Food Waste

Page 44: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Packed or Not? – Impact on Food Waste

: :

Source: US Department of Agriculture (www.packagingtoday.co.uk )

Page 45: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Packed or Not? – Impact on Food Waste

Packaging – Part of the solution to reducing Food Waste

Source: INCPEN

Bananas

Identical bunches stored

for 7 days

Cucumbers

Shelf life extended from 3

days to 14+ days

Page 46: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Cucumber example: no packaging versus PE film

prolonged shelf life, less moisture loss

4,6 % food waste instead of 9,4 % (at the retailer)

Packed or Not? – Impact on Food Waste

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

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Packed or Not? – Impact on Food Waste

Packaging – Part of the solution to

reducing Food Waste

Gram CO2 per 150g

of cheese

Net benefit of

cheese sold

packed vs sliced

cheese sold at

counter

Sliced cheese

sold at counter

Sliced cheese

sold packed

Data source: Denkstatt 2014 Austrian Retailer Study

Packaged portions of 150g of sliced cheese reduce food

waste from 5% to 0.14%

….And an overall carbon footprint of 40g CO2 eq per portion

Page 48: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Effective Protection

Shelf life extension in days

Page 49: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

By combining materials for tailored barrier properties,

multilayer packaging facilitates extended shelf life and

ensures preservation of quality throughout the value chain

Reduced risks of food losses throughout the value chain

Reduced the risks of food disposal after date code expiry.

Effective Protection

with Alufoil

layer

No

Alufoil

layer

Case Study Mandarin Juice Case

Study*: Vitamin C Concentration

* Beltran-Gonzales F. et. Al (2008): Effect

of Packaging Material on Color, Vitamin C

and Sensory Quality of

Refrigerated Mandarin Juice; J of Food

Quality

Page 50: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Reducing Food Waste – Prevention

MILKJust 1.5g of alufoil in a

beverage carton (28g)

enable 1 litre of milk to be

transported and stored for

several months without

refrigeration

Packaging – Part of the solution to reducing Food Waste

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➢ Country: India

➢ Product: ambient white milk with 3.5% fat

Size: 100ml

➢ Issue addressed:

Offer a safe alternative to raw milk that does not need

refrigeration and is consumed one-shot.

White milk in India

Q ilk for rural areas

Source: Tetra Pak

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➢ Country: Indonesia

➢ Product: Coconut UHT cream

Size: 65ml and 200ml

➢ Issue addressed:

Convenience and the right size for one-shot consumption

Provide quality coconut cream to consumers in cities.

Right size and affordability

Source: Tetra Pak

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Easy & Controlled pouring for olive oil and vinegars reduces

overdosing and prevents “dripping & dribbling” after pouring.

Optimal Portioning/Dosing to Reduce Waste

Packaging – Part of the solution to reducing Food Waste

Pictures courtesy of Guala Closures

Page 54: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Example - Wine

Packaging – Part of the solution to reducing Food Waste

Page 55: Packaging Litter or Solution Provider for Reducing Food ... · PDF filefor Reducing Food Waste and Enabling Sustainable Food Consumption? ... About 80% of European flexible packaging

Darfresh skin packaging extends the shelf life from 6 to

16 days;

enables steaks to be cut and aged in pack, eliminating

separate packaging for aging; reduction of food waste by

16 percentage

Example – Sirloin steak

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

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PP film bag instead of paper bag – less dehydration

0,8 % food waste instead of 11 %

Example – plaited yeast bun

Photo: denkstatt

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

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Example – garden cress

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

Additional breathable PP film (protection against being

touched by customers, improving humidity and temperature

for the cress)

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On average 14 % of chicken meat is wasted by consumers.

A tray with two segregated cavities contributes to reducing

food waste.

Waste reduction by only 0.5 % percentage points is enough

to compensate the impacts of additional packaging.

Example – chicken meat

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

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The whole chicken is in an aluminium tray and a printed roasting

bag.

The consumer cuts the corner off the bag and places the whole

item into the oven for cooking.

The printed ovenable bag, contains cooking instructions but

most importantly a recipe for the consumers for the ‘left-overs,’

Advantages:

1. Ease of production handling

2. High visual appearance on shelf

3. Reduced on shelf contamination by using a bag as opposed to an

overwrap (saves wastage and disposal of leaking overwrapped packs)

4. No washing of poultry by the household which is highly beneficial for

germ/bacteria control and energy efficient

5. Ease of consumer use. Place whole product including the bag in the

oven

6. Finally, recipe suggestions for using the ‘left-overs reducing the food

waste further.

Leftovers - Solutions to Reduce Food

Source and pictures courtesy Contital/i2r

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Carbon Footprint of Food Waste of much greater magnitude

that packaging

The Need of Perspective

Source: Denkstatt/ARA 2014 Study: “How Packaging Contributes to Food Waste Prevention”

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RESOURCE EFFICIENCY

OVERRULING RECYCLING

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Prevention first

• Resource Efficiency starts with Prevention.

• High recycling rates do not necessarily mean superior resource

efficiency.

Prevention

Preparing for Re-

Use

Recycling

Recovery

Disposal

Product

(Non Waste)

Waste

Waste HierarchyAccording to Directive 2008/98/EC

Target: Resource Efficiency

(Flagship initiative of the Europe 2020 Strategy)

Tool:

Prevention

Tool:

Recycling

Tool:

Energy Recovery

The three “levers” to increase R.E.

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Material Loss Minimization

Because of very light weight, multilayer flex pack solutions

generate less waste and contribute to waste prevention

Example: Which packaging is more resource efficient?

– A rigid pack (weight 50 g) with 80% recycling rate?

– Or a flexible pack (weight 5 g) with 0% recycling rate?

Material loss is 10 g

Material loss is 5 g

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European Packaging Scientific Study Two Scenarios

60%

40% non-flexible

packaging

flexible

packaging

Food Packaging Situation (in units)

in EU today

(except beverages)Substitution of

all flexible packaging

with non- flexible packaging

“Focus on recycling”

1

2

Substitution of

all non-flexible packaging

with flexible packaging

“Focus on Prevention”

Source: ifeu 2014, verified/reviewed by Carbotech 2014

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in million tonnes Base scenario

Scenario 1:

Focus on

recycling

Scenario 2

Focus on

prevention

Non-flexibles 30.7 57.63 0

Flexibles 3.7 0 7.92

Material

losses9.84 11.53 7.92

Assumed recycling rates:

• Non-flexibles: 80%

• Flexibles: 0%

Source: ifeu 2014, verified/reviewed by Carbotech 2014

European Packaging Scientific Study Material losses

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2- Scenario focusing

on Prevention

26 26

0

66

8268

114

0

0

20

40

60

80

100

120

Non-flexible and Flexiblewith today's end-of-life

rates

Non-flexible with 100%recycling rate / Flexiblewith today's end-of-life

rate

substitution of flexiblewith non-flexible (100%

recycling rate)

substitution of non-flexibles with flexibles

(today's end-of-life rate)

- 13 %

- 40%

+6 %

1- Scenarios focusing on recyclingToday

CO2 Footprint of Food Packaging in Europe (Million tons CO2-eq)

Source: ifeu 2014, verified/reviewed by Carbotech 2014

European Packaging Scientific Study CO2 Footprint

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Scientific Study (ifeu 2014): More usage of flexible packaging

for food– due to its resource efficient use of materials (even

with zero recycling) – may annually save up to:

Prevention = Resource Efficiency Scale of the opportunity

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CLOSING THE LOOP: COLLECT

ALL PACKAGING

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Food Waste Packaging Waste littered

Black Death or Cholera?

The synergetic approach to overcome both

challenges…

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Food Waste Packaging Waste littered

Black Death or Cholera?

‚Black Death‘ = Food waste can be reduced by more

approriate packaging while…

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Food Waste Packaging Waste littered

Black Death or Cholera?

Cholera = littering may be eliminated by value driven

CAP approaches

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No collection – no recycling

No value – no collection

Design for recycling does not solve (marine) littering

CAP is pre-condition to generate ‚critical volumes‘ to

invest in recycling plants for all kind of packaging

solutions

Highly sophisticated EPR systems like in Europe will not

work worldwide

Value driven collection systems are ‚key‘

Collect All Packaging (CAP)

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CEFLEX Project

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CEFLEX Project: Stakeholders

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CEFLEX Project: End of Life Challenge

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www.CEFLEX.eu

By 2020 flexible packaging will be recognized for the significant value it adds to the circular economy through it’s resource efficiency and waste prevention benefits.

By 2020 flexible packaging will be recycled in an increasing number of European countries. This will be facilitated though:

The development and application of robust Design Guidelines for both flexible packing and the “End of Chain” infrastructure to collect, sort and recycle them.

The development of sustainable end markets for the secondary materials recycled from flexible packaging

By 2025 there will be an established collection, sorting and reprocessing infrastructure/economy developed for post-consumer flexible packaging across Europe, based on end of life technologies and processes to achieve the best economic, technical and environmental outcome.

CEFLEX Initiative and Deliverables

76

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Recycling of Flexible Packaging

https://www.youtube.com/channel/UCJ0M3Mfmu7nfjknyHSxijnQ http://www.pyralag.com/about-us.html

https://youtu.be/cBFofy8ACKA

mtm plastics Pyral

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SPC website documenting recovery options for multi-material flexible packaging

https://multi-materialflexiblerecovery.squarespace.com/

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‘Design for recycling‘, yes – but…

No solution for Marine Litter

No collection - no recycling

No value – no collection

Will complex community driven system work worldwide –

and when?

Buy-back approach by raw material suppliers generating

’artificial’ markets

Timewise: short term, immediate impact

Value driven approach (published by the

Indian Packaging Institute)

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Value driven approaches: India

Creating ‚artificial‘

markets through buy back

systems (voluntary or

mandotory);

‚littering‘ could be

stopped much faster as

by any change of product

design, and it would allow

to continue to use the

benefits of existing

packaging solutions

optimized for functional

reasons.

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Waste Collection

• Sustainable system change by setting up waste

collection schemes to channel the sachets

• Currently Unilever is testing this by working

with local waste banks, governments, retailers

and even waste pickers to find the most optimal

system or combination of systems, ensuring

consistent supply.

Value driven approaches: Indonesia

Unilever: Recycling flexible packaging - CreaSOlv ®

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Value driven approaches: South Africa

THE PACKA-CHING PILOT PROJECT WILL BE LAUNCHING IN 2017 WITH THE AIM OF INCREASING RECYCLING IN INFORMAL SETTLEMENTS AND LOWER-INCOME AREAS AROUND CAPE TOWN AND JOHANNESBURG.

THIS IS HOW THE PROCESS WILL WORK:Individuals from the community will collect and separate their recyclablepackaging.On the allocated day, the PACKA-CHING truck will arrive in the community at its designated parking spot.Individuals bring in their bags of material. Their membership card is swiped to bring up their details, the materials are then weighed, compacted andloaded into the truck.The money for the materials, according to the current market price for each type, is then loaded onto the individual’s card to complete the transaction. This card can then be used as any bank card would, except to withdraw cash.

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Municipality gives a licence to one waste management

company ‚free of charge‘

Obligation: collect all packaging

Benefit: all valuables will contribute to the profit of the

waste management company

Condition: non-valuables will be rcovered/disposed under

controlled conditions

Value driven approaches: municipality

driven - licence based

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“The only way to stop Ocean plastic is to reveal the value in plastic by

transferring as much value as possible into the hands of the collectors.” David Katz, Founder & CEO of the Plastic Bank

Providing a consistent above-market rate for plastic waste, thus incentivizing

its collection

Providing a mean for organizations to make a genuine impact through Social

Plastic®

Creating social and environmental impact

www.plasticbank.org

The case of Plastic Bank initiative

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SUMMARY

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Both food waste and packaging litter are key issues and we shouldn’t

have to choose between the two.

There are solutions to tackle both of them.

Appropriate packaging is part of the solution to reduce food waste.

Infrastructures for packaging waste collection and recovery (in addition to

end-consumer education and awareness) are key to tackle the

packaging littering issue.

Collect All Packaging based on a value driven approach as pre-condition

to eliminate ‘littering’.

Summary

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The environmental impact of food waste is generally of much greater

importance than the environmental impact of packaging throughout its

life-cycle and the additional resources (and environmental impact) of

packaging solutions developed to reduce food waste are generally more

than offset by the resource saving (and environmental impact reduction)

linked to the reduction of food waste

The above is true for the most common environmental impact categories (Global

warming potential, ozone depletion, eutrophication, fresh water resources depletion,

abiotic resources depletion, etc.)

However, when focusing on some very specific environmental issues such as marine

pollution or marine biodiversity, the impact of packaging may be worse than the one of

food waste because of marine littering. Similarly when considering only the end-of-life

stage, the impact of packaging waste may (in some cases) be worse than the impact of

food waste (as food waste is generally biodegradable).

The good rules for comparative environmental assessment of different

solutions are to apply the holistic approach, i.e. considering several

environmental indicators and the full life cycle of the packed product

Summary

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Global network leader flexible packaging

Worldwide communicator on food waste

reduction, resource efficiency and sustainable

consumption

Member of Save Food and interpack alliance

FPE: The association supporting the Save

Food Mango Project

The Future is Flexible - Our Commitment

Thank You!

[email protected]


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