+ All Categories
Home > Documents > Paddle Conveyor Assembly - Ag Growth

Paddle Conveyor Assembly - Ag Growth

Date post: 17-Feb-2022
Category:
Upload: others
View: 3 times
Download: 0 times
Share this document with a friend
58
Part Number: P1512127 R0 Revised: 7/1/15 Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference. = PADDLE CONVEYOR 1500 SERIES ASSEMBLY MANUAL
Transcript
Page 1: Paddle Conveyor Assembly - Ag Growth

=

PADDLE CONVEYOR1500 SERIES

ASSEMBLY MANUAL

Part Number: P1512127 R0

Revised: 7/1/15

Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.

Page 2: Paddle Conveyor Assembly - Ag Growth
Page 3: Paddle Conveyor Assembly - Ag Growth

TABLE OF CONTENTS

BATCO - PADDLE CONVEYOR 1500 SERIES

1. Introduction .......................................................................................................................... 5

2. Components Overview ........................................................................................................ 7

3. Safety .................................................................................................................................... 93.1. Safety Alert Symbol and Signal Words .................................................................... 93.2. Basic Assembler Safety, Responsibilities, and Qualifications.................................. 93.3. Drives and Lockout Safety ....................................................................................... 9

3.3.1. Electric Motor Safety ................................................................................ 103.3.2. Hydraulic Drive Safety .............................................................................. 10

3.4. Conveyor Belt ......................................................................................................... 113.5. Tire Safety .............................................................................................................. 113.6. Safety Decals ......................................................................................................... 11

3.6.1. Decal Installation/Replacement ................................................................ 123.6.2. Safety Decal Locations and Details.......................................................... 12

4. Assembly ............................................................................................................................ 174.1. Pre-Assembly ......................................................................................................... 17

4.1.1. Assembly Safety....................................................................................... 174.1.2. Personal Protective Equipment (Required to be Worn)............................ 174.1.3. Check Shipment ....................................................................................... 174.1.4. Tools List Required................................................................................... 184.1.5. Before You Begin ..................................................................................... 18

4.2. General................................................................................................................... 194.2.1. Component Locations............................................................................... 19

4.3. Tube Section Assembly.......................................................................................... 194.4. Hopper Assembly ................................................................................................... 204.5. Spout Assembly ..................................................................................................... 214.6. Belt Return ............................................................................................................. 23

4.6.1. Dimensional Layout Overview .................................................................. 234.6.2. Belt Return – Top Guard Assembly.......................................................... 24

4.7. Belt Installation ....................................................................................................... 254.8. Belt Return – Bottom Guard Assembly .................................................................. 274.9. Discharge Assembly Completion ........................................................................... 284.10. Hitch Assembly..................................................................................................... 304.11. Hopper Reinforcement Assembly......................................................................... 304.12. Cleanout Assembly .............................................................................................. 324.13. Collapsible Hopper (Cloth & Flashing) Assembly................................................. 364.14. Frame Assembly .................................................................................................. 424.15. Frame Lift Cable Installation................................................................................. 464.16. Drive Assemblies.................................................................................................. 48

4.16.1. Electric Top Drive ................................................................................... 484.16.2. Hydraulic Top Drive ................................................................................ 52

5. Appendix............................................................................................................................. 555.1. Specifications ......................................................................................................... 55

P1512127 R0 3

Page 4: Paddle Conveyor Assembly - Ag Growth

TABLE OF CONTENTS

BATCO - PADDLE CONVEYOR

1500 SERIES

New Equipment Warranty ....................................................................................................... 57

4 P1512127 R0

Page 5: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 1. INTRODUCTION

1500 SERIES

1. IntroductionThis manual describes how to assemble the Batco Paddle Conveyor.

Before assembling this equipment, please read this manual. Familiarize yourself with the process and the necessary precautions for efficient and safe assembly.

Anyone present at the assembly site is required to be familiar with all safety precautions.

Keep this manual available for frequent reference and review it with new personnel. Call your local distributor or dealer if you need assistance or additional information.

P1512127 R0 5

Page 6: Paddle Conveyor Assembly - Ag Growth

1. INTRODUCTION BATCO - PADDLE CONVEYOR

1500 SERIES

6 P1512127 R0

Page 7: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 2. COMPONENTS OVERVIEW

1500 SERIES

2. Components OverviewThroughout this manual, names are referred to of various components and sub-assem-blies which together make up the Paddle Conveyor and are identified in Figure 2.1.

Figure 2.1 Typical Paddle Conveyor Components

SPOUT

HOOD

MAIN TUBE

HOPPER

HYDRAULIC/ELECTRIC DRIVES

WINCH

A-FRAME

TRACK

CLEAN-OUT

TOP DRIVE BEARING AND ROLLER

HITCH

JACK

BOTTOM BEARING ANDROLLER

BELTRETURN

P1512127 R0 7

Page 8: Paddle Conveyor Assembly - Ag Growth

2. COMPONENTS OVERVIEW BATCO - PADDLE CONVEYOR

1500 SERIES

8 P1512127 R0

Page 9: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 3. SAFETY

1500 SERIES 3.1. SAFETY ALERT SYMBOL AND SIGNAL WORDS

3. Safety3.1. Safety Alert Symbol and Signal Words

This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages. The appropriate signal word for each message has been selected using the definitions below as a guideline.

Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death.

Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

3.2. Basic Assembler Safety, Responsibilities, and Qualifications

The safety information found throughout the complete Safety chapter of the manual applies to all safety practices. Additional instructions specific to a certain safety practice (such as Assembly Safety), can be found in the appropriate section.

YOU are responsible for the SAFE assembly and installation of the equipment. YOU must ensure that you and anyone else who is going to work around the equipment understands all procedures and related SAFETY information contained in this manual.

Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. All accidents can be avoided.

• It is the equipment assembler and installation personnel's responsibility to read and understand ALL safety instructions, safety decals, and man-uals and follow them when assembling or installing the equipment.

• Only experienced personnel who are familiar with this type of assembly and installation should perform this work. Untrained assemblers/install-ers expose themselves and bystanders to possible serious injury or death.

• Do not modify the equipment in any way without written permission from the manu-facturer. Unauthorized modification may impair the function and/or safety, and could affect the life of the equipment. Any unauthorized modification of the equipment will void the warranty.

3.3. Drives and Lockout Safety

Inspect the power source (drive) before using and know how to shut down in an emergency. Whenever you service or adjust your equipment, make sure you shut down and lock out your power source to prevent inadvertent start-up and hazardous energy release. Know the procedure(s) that applies to your equipment from the following power sources.

P1512127 R0 9

Page 10: Paddle Conveyor Assembly - Ag Growth

3. SAFETY BATCO - PADDLE CONVEYOR

3.3. DRIVES AND LOCKOUT SAFETY 1500 SERIES

3.3.1. Electric Motor Safety

Power Source

• Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards.

• A magnetic starter should be used to protect your motor.

• You must have a manual reset button.

• Reset and motor starting controls must be located so that the operator has full view of the entire operation.

• Locate main power disconnect switch within reach from ground level to permit ready access in case of an emergency.

• Motor must be properly grounded.

• Guards must be in place and secure.

• Ensure electrical wiring and cords remain in good condition; replace if necessary.

Lockout

• The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed.

• If reset is required, disconnect all power before resetting motor.

3.3.2. Hydraulic Drive Safety

Power Source

• Refer to the rules and regulations applicable to the power source operating your hydraulic drive.

• Do not connect or disconnect hydraulic lines while sys-tem is under pressure.

• Keep all hydraulic lines away from moving parts.

• Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface (serious infection or toxic reaction can develop). See a doctor immediately if injured.

• Use metal or wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection.

• Check all hydraulic components are tight and in good condi-tion. Replace any worn, cut, abraded, flattened, or crimped hoses.

• Clean the connections before connecting to equipment.

• Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape, clamps, or adhesive. The hydraulic system operates under

S E R V I C E D I S C O N N E C T

ON

OFF

10 P1512127 R0

Page 11: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 3. SAFETY

1500 SERIES 3.4. CONVEYOR BELT

extremely high pressure; such repairs will fail suddenly and create a hazardous and unsafe condition.

Lockout

• Always place all hydraulic controls in neutral and relieve system pressure before dis-connecting or working on hydraulic system.

3.4. Conveyor Belt

• DO NOT step on or touch moving conveyor belt.

• Shut off and lock out power to adjust, service, or clean.

3.5. Tire Safety

• Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death.

• DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

• Have a qualified tire dealer or repair service perform required tire maintenance.

• When replacing worn tires, make sure they meet the original tire specifications. Never undersize the replacement tire.

• DO NOT weld to the tire rim with the tire mounted on the rim. This action may cause an explosion which could result in serious injury or death.

• Inflate tires to the manufacturer’s recommended pressure.

• Tires should not be operated at speeds higher than their rated speed.

• Keep wheel lug nuts tightened to manufacturer’s recommendations.

• Never reinflate a tire that has been run flat or seriously under-inflated without removing the tire from the wheel. Have the tire and wheel closely inspected for damage before remounting.

3.6. Safety Decals

• Keep safety decals clean and legible at all times.

• Replace safety decals that are missing or have become illegible. See decal location figures that follow.

• Replaced parts must display the same decal(s) as the original part.

• Replacement safety decals are available free of charge from your distributor, dealer, or factory.

P1512127 R0 11

Page 12: Paddle Conveyor Assembly - Ag Growth

3. SAFETY BATCO - PADDLE CONVEYOR

3.6. SAFETY DECALS 1500 SERIES

3.6.1. Decal Installation/Replacement

1. Decal area must be clean and dry, with a temperature above 50°F (10°C).

2. Decide on the exact position before you remove the backing paper.

3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.

4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

3.6.2. Safety Decal Locations and Details

Replicas of the safety decals that are attached to the equipment and their messages are shown in the figure(s) that follow. Safe operation of the equipment requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.

Batco reserves the right to update safety decals without notice. Safety decals may not be exactly as shown.

12 P1512127 R0

Page 13: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 3. SAFETY

1500 SERIES 3.6. SAFETY DECALS

Figure 3.1 Safety Decal Locations

PART #: P1513001

PART #: P1513046 PART #: P1513042

WARNING

To prevent serious injury or death:

• Read and understand the manual before assembling, operating, or maintaining the equipment.

• Only trained personnel may assemble, operate, or maintain the equipment.

• Children and untrained personnel must be kept outside of the work area.

• If the manual, guards, or decals are missing or damaged, contact factory or dealer for replacements.

• Lock out power before performing maintenance.

• To prevent equipment collapse, support equipment tube while disassembling certain components.

• Electric motors must be grounded. Disconnect power before resetting overloads.

1003151PadanaC ni edaM

WARNING

UPENDING HAZARDTo prevent death or serious injury:• Anchor intake end and/or support

discharge end to prevent upending.

• Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.

• Do not raise intake end above tow bar height.

• Empty conveyor and fully lower before moving.

P1513042Made in Canada

DANGER

ELECTROCUTION HAZARDTo prevent death or serious injury:

• When operating or moving, keep equipment away from overhead power lines and devices.

• Fully lower equipment and truck box before moving.

This equipment is not insulated.Electrocution can occur without direct contact.

P1513046Made in Canada

CAUTIONFor proper raising and lowering of equipment:

• After lowering equipment, always tighten brake lock by turning winch handle clockwise at least two clicks.

• Rotate winch handle until cable has light tension, when in towing position.

• Do not lubricate winch brake discs.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if necessary. P1513039

Made in Canada

PART #: P1513039

P1512127 R0 13

Page 14: Paddle Conveyor Assembly - Ag Growth

3. SAFETY BATCO - PADDLE CONVEYOR

3.6. SAFETY DECALS 1500 SERIES

Figure 3.2 Electric Top Drive Safety Decals

Figure 3.3 Hydraulic Top Drive Safety Decals

PART #: P1513008

PART #: 1513009

PART #: P1513002

WARNING

ENTANGLEMENT HAZARDTo prevent serious injury or death:

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep guards in good working order.

• Shut off and remove key or lock out power before source before inspecting or servicing machine.

Made in Canada P1513002

WARNINGMISSING GUARD HAZARDTo prevent serious injury or death, shut off power and reattach guard before operating machine.

P1513008Made in Canada

WARNINGELECTROCUTION HAZARD

To prevent serious injury or death:

• Only qualified personnel should service electrical components.

• Keep electrical components in good repair.9003151PadanaC ni edaM

PART #: P1513035

WARNING

HIGH PRESSURE FLUID HAZARDHydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve pressure before disconnecting hydraulic line.

• Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks. P1513035

14 P1512127 R0

Page 15: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 3. SAFETY

1500 SERIES 3.6. SAFETY DECALS

Figure 3.4 Safety Decal Details

DANGER

ELECTROCUTION HAZARDTo prevent death or serious injury:

• When operating or moving, keep equipment away from overhead power lines and devices.

• Fully lower equipment and truck box before moving.

This equipment is not insulated.Electrocution can occur without direct contact.

P1513046Made in Canada

WARNING

UPENDING HAZARDTo prevent death or serious injury:• Anchor intake end and/or support

discharge end to prevent upending.

• Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.

• Do not raise intake end above tow bar height.

• Empty conveyor and fully lower before moving.

P1513042Made in Canada

CAUTIONFor proper raising and lowering of equipment:

• After lowering equipment, always tighten brake lock by turning winch handle clockwise at least two clicks.

• Rotate winch handle until cable has light tension, when in towing position.

• Do not lubricate winch brake discs.

• Inspect lift cable periodically; replace if damaged.

• Inspect cable clamps periodically; tighten if necessary. P1513039

Made in Canada

P1513046

P1513042

P1513039

P1512127 R0 15

Page 16: Paddle Conveyor Assembly - Ag Growth

3. SAFETY BATCO - PADDLE CONVEYOR

3.6. SAFETY DECALS 1500 SERIES

Figure 3.5 Safety Decal Details

WARNING

To prevent serious injury or death:

• Read and understand the manual before assembling, operating, or maintaining the equipment.

• Only trained personnel may assemble, operate, or maintain the equipment.

• Children and untrained personnel must be kept outside of the work area.

• If the manual, guards, or decals are missing or damaged, contact factory or dealer for replacements.

• Lock out power before performing maintenance.

• To prevent equipment collapse, support equipment tube while disassembling certain components.

• Electric motors must be grounded. Disconnect power before resetting overloads.

1003151PadanaC ni edaM

WARNING

ENTANGLEMENT HAZARDTo prevent serious injury or death:

• Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.

• Do not operate with any guard removed or modified. Keep guards in good working order.

• Shut off and remove key or lock out power before source before inspecting or servicing machine.

Made in Canada P1513002

WARNINGMISSING GUARD HAZARDTo prevent serious injury or death, shut off power and reattach guard before operating machine.

P1513008Made in Canada

P1513001

P1513002

P1513008

P1513009

WARNING

HIGH PRESSURE FLUID HAZARDHydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately.

• Relieve pressure before disconnecting hydraulic line.

• Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks. P1513035

P1513035

WARNINGELECTROCUTION HAZARD

To prevent serious injury or death:

• Only qualified personnel should service electrical components.

• Keep electrical components in good repair.9003151PadanaC ni edaM

16 P1512127 R0

Page 17: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.1. PRE-ASSEMBLY

4. AssemblyBefore continuing, ensure you have completely read and understood this manual’s Safety chapter, in addition to the safety information in the section(s) below.

4.1. Pre-Assembly

4.1.1. Assembly Safety

• Do not take chances with safety. The components can be large, heavy, and hard to handle. Always use the proper tools, rated lifting equipment, and lifting points for the job.

• Always have two or more people assembling the equipment.

• Make sure you have sufficient lighting for the work area.

• Tighten all fasteners according to their specifications. Do not replace or substitute bolts, nuts, or other hardware that is of lesser quality than the hardware supplied by the manufacturer.

4.1.2. Personal Protective Equipment (Required to be Worn)

Safety Glasses

• Wear safety glasses at all times to protect eyes from debris.

Work Gloves

• Wear work gloves to protect your hands from sharp and rough edges.

Steel-Toe Boots

• Wear steel-toe boots to protect feet from falling debris.

Coveralls

• Wear coveralls to protect skin.

Hard Hat

• Wear a hard hat to help protect your head.

4.1.3. Check Shipment

Unload the parts at the assembly site and inspect them thoroughly while comparing the packing slip to the shipment. Ensure that all items have arrived and that none are damaged.

It is important to report missing or damaged parts immediately to ensure that proper credit is received from either the manufacturer or from your distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid delaying the assembly process.

P1512127 R0 17

Page 18: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.1. PRE-ASSEMBLY 1500 SERIES

Note: Do not attempt to assemble or install a damaged component.

4.1.4. Tools List Required

• 2-3 pipe stands

• 2 sawhorses (1200 lb / 544.3 kg)

• 1 standard socket set

• 2 wrench sets

• 1 torque wrench

• 1 drill with 5/16” bit and 3/16” bit

• 2 standard 25’ (7.6 m) tape measures

• 1 tape measure (100’ / 30.5 m)

• 1 ratchet strap

• 2 C-clamps or vise grips

• 1 fish tape (100’ / 30.5 m)

• 1 picker with minimum reach of 12’ (3.6 m) and 4000-6000 lb (1814-2722 kg) lifting capacity

• 1 tire gauge

• 1 tire chuck

• 1 propane torch

4.1.5. Before You Begin

• Perform assembly on a firm and level surface in an area large enough to allow access to all sides of the equipment.

• Before beginning assembly, familiarize yourself with all the sub-assemblies, compo-nents, and hardware that make up the equipment.

• Have all parts and components on hand, and arrange them for easy access.

• Separate the hardware (bolts, nuts, etc.) and lay them out into groups for easier identification during assembly.

Note: When options or more than one configuration is available for the equipment and the assembly information varies, additional instructions will be included.

• If assembling inside a building, be sure the ceiling is at least 16’ (4.8 m) high and 12-1/2’ (3.81 m) wide to provide clearance if installing the undercarriage.

• Ensure there is adequate space to remove the assembled machine from the assem-bly area.

18 P1512127 R0

Page 19: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.2. GENERAL

4.2. General

4.2.1. Component Locations

Important: Always ensure that the hopper remains level during the attachment of all components that bolt to the conveyor tubing. Use a tape measure to mark out component locations that bolt to the tube. Mark locations on the top side of the tube. Refer to the tube drawing in the parts manual, or the attached drawing, for measurements and component locations.

Important: Be sure to select the proper schematic. The dimensions change for each machine depending on the drive option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light intake.

4.3. Tube Section Assembly

1. Align tube sections on a series of stands placed under each set of flanges. Set stand height so flanges are flush and level (similar to Figure 4.1).

Note: Refer to the tube drawing attached to the packing list for layout and further information.

2. Slide tube sections together and insert the eight 7/16” x 1” GR8 bolts (2) and locknuts (1). Align the hopper and spout, and then tighten the bolts (see Figure 4.2).

Figure 4.1

Figure 4.2

P1512127 R0 19

Page 20: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.4. HOPPER ASSEMBLY 1500 SERIES

4.4. Hopper Assembly

1. Position the carriage bolts (7) in the hopper (1).

2. Lower the lagged roller (4) into the slot on the hopper (1). Slide the flange bearings (5) over the shaft ends and secure with locknuts (6).

3. Center the roller in the hopper and install locking collars on each bearing. Lock them with a punch and tighten the hex set screw.

4. Attach setscrews (3) to be able to set the belt alignment. Alignment cannot be performed until belting is installed.

5. Install the return rollers (2).

Figure 4.3

20 P1512127 R0

Page 21: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.5. SPOUT ASSEMBLY

4.5. Spout Assembly

1. Angle the lagged roller (8) under the conveyor spout (1); then slide it up into the slots and straighten.

2. Install the belt guide plates (9) using carriage bolts (3) and locknuts (10).

3. Attach the flange bearings (13) to the spout tightener plate (11) using carriage bolts (12) and locknuts (14). Slide the bearing and spout tightener plate assembly over the shaft ends.

4. Install the spout retainer plates (15) using hex bolts (16) and locknuts (10).

5. Center the lagged roller (8) in the spout and slide it as far back towards the tube as possible. Install the tap bolts (7) and secure it with the nut (6). These tap bolts will be used to align the belt in a later step.

Table 4.1

ITEM # DESCRIPTION QTY

1 TUBE PADDLE HOPPER UNIT 1

2 PRESSED ROLLER COMPLETE 2

3 SQ HD SETSCREW 7/16" X 2-1/2” 2

4 TRANSFER TAKE-UP 1

5 BEARING UNIT - FL206 (1-1/4") 2

6 NUT NYLOCK 1/2” 4

7 CARRIAGE BOLT 1/2” X 1-1/2” 4

P1512127 R0 21

Page 22: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.5. SPOUT ASSEMBLY 1500 SERIES

Figure 4.4

9

BELT GUIDE PLATE MUSTBE INSTALLED ON INSIDE

Table 4.2

ITEM # DESCRIPTION QTY

1 TUBE PADDLE SPOUT 30 IN 1

2 THREADED INSERT 1/4-20-.027-.165 4

3 CARRIAGE BOLT - 3/8” X 1-1/2” PLATED 8

4 NUT HEX 3/8” 2

5 BOLT HEX 3/8” X 1-1/4” 2

6 NUT HEX 3/4” 2

7 BOLT TAP 3/4” X 7” 2

22 P1512127 R0

Page 23: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.6. BELT RETURN

4.6. Belt Return

4.6.1. Dimensional Layout Overview

The return roller subassemblies are spaced 60” apart along the whole length of the conveyor tube. The return rollers are a set of enclosed rollers that guide and support the belt as it returns.

Note: See supplied tube drawing for number of return rollers.

Figure 4.5

Note: In Figure 4.5, the 1530 paddle conveyor model is shown for illustrative purposes.

8 6-1/2" PADDLE ROLLER LAGGED 1

9 BELT GUIDE PLATE 2

10 NUT NYLOCK 3/8” 20

11 TUBE PADDLE SPOUT TIGHTENER PLATE 2

12 CARRIAGE BOLT 1/2” X 2” 4

13 BEARING UNIT - FL206 (1-1/4") 2

14 NUT NYLOCK 1/2” 4

15 TUBE PADDLE SPOUT RETAINER PLATE 4

16 BOLT HEX 3/8” X 1” 12

Table 4.2

ITEM # DESCRIPTION QTY

P1512127 R0 23

Page 24: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.6. BELT RETURN 1500 SERIES

4.6.2. Belt Return – Top Guard Assembly

1. Starting at the hopper end of the tube, locate the weld-on bracket on the bottom of the tube and mount the first roller subassembly (6) with carriage bolts (5) and nuts (4). Do not tighten. Slide the hopper end cover (2) over the roller subassembly (6).

2. Slide a top guard section (3) over the roller subassembly (6) already installed. Install another roller subassembly with carriage bolts (5) and nuts (4). The top guard should be supported by the roller subassemblies. Do not tighten.

3. Repeat step 2. until all of the top guard sections (3) have been installed.

4. Slide the spout end cover (7) over the final roller subassembly and use self-tapping screws (1) to secure to the spout. Secure the hopper end cover (2) to the hopper with screws (1).

5. Tighten all roller subassemblies.

Figure 4.6

Note: In Figure 4.6, the hood and cleanout assembly are shown for illustrative purposes, although they are not assembled onto the conveyor until a later stage in the assembly sequence. Also, the 1530 paddle conveyor model is shown for representative purposes; other models have their respective component quantities as shown in Table 4.3.

Table 4.3

ITEM # DESCRIPTIONQTY FOR MODEL

1525 1530 1540

1 SELF-TAPPING SCREW (TEKS) 1" 6 6 6

2 TUBE PADDLE HOPPER END COVER 1 1 1

3 TUBE PADDLE TOP GUARD 3 4 6

4 NUT NYLOCK 3/8” 8 10 14

5 CARRIAGE BOLT 3/8” X1” 8 10 14

6 TUBE PADDLE ROLLER MOUNT 4 5 7

7 TUBE PADDLE SPOUT END COVER 1 1 1

24 P1512127 R0

Page 25: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.7. BELT INSTALLATION

4.7. Belt Installation

Note: Refer to packing slip for the length of belt used in the installation. The belt in the figures below in this sub-section is shown here as a representation, but yours will be a paddle belt.

1. Place belting on stand behind spout (similar to Figure 4.7).

2. Ensure belt will be installed with lacing seal oriented properly as shown in Figure 4.8.

Figure 4.8

Note: In Figure 4.8, the hood and cleanout assembly are shown for illustrative purposes, although they are not assembled onto the conveyor until a later stage in the assembly sequence.

Figure 4.7

lacing seal position when traveling through tube

lacing seal position when traveling through return

Table 4.4

ITEM # DESCRIPTION QTY

1 ALLIGATOR LACING PIN 1

P1512127 R0 25

Page 26: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.7. BELT INSTALLATION 1500 SERIES

3. Push a fish tape through the tube from the hopper end until it comes out the spout end.

4. Attach end of belt to fish tape with a clamp or with a short piece of belting (similar to Figure 4.9).

5. Pull belt through tube until 6’ of excess belt remains at the spout end (similar to Figure 4.10).

6. With the tightener plate take-up bolts completely loosened, attach a strap puller to each end of the belt, pull together, and install lacing pin (similar to Figure 4.11) and retainers.

7. Use the tightener plate take-up bolts to set the belt tension. Make sure both sides are set at the same position.

8. Thread the belt over the return rollers.

Note: See the Operation Manual to set alignment and belt tension. During assembly, the hopper and spout rollers must be positioned to provide maximum adjusting capability (adjustment bolts threaded back as far as possible, while belt still has sufficient tension to run properly). Thus, throughout the belt’s operational life, the bolts can be adjusted as the belt stretches.

2 ALLIGATOR CLIP 22

3 LACING PIN RETAINER 2

4 PADDLE BELT 1

5 LACING SEAL 1

Table 4.4

ITEM # DESCRIPTION QTY

Figure 4.9

Figure 4.10

Figure 4.11

26 P1512127 R0

Page 27: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.8. BELT RETURN – BOTTOM GUARD ASSEMBLY

4.8. Belt Return – Bottom Guard Assembly

Figure 4.12

Note: In Figure 4.12, the hood and cleanout assembly are shown for illustrative purposes, although they are not assembled onto the conveyor until a later stage in the assembly sequence. Also, the 1530 paddle conveyor model is shown for representative purposes; other models have their respective component quantities as shown in Table 4.5.

1. Starting at the first roller subassembly closest to the hopper end of the tube, attach the lower hopper belt guard (2) to the roller subassembly by threading hex bolts (3) into the threaded inserts. Lift the lower hopper belt guard (2) until it is level with the hopper. Bend the ends of the lower hopper belt guard around the bottom of the hopper such that the guard is on the outside. Secure using 2 self-tapping screws (1).

2. Slide the tongue of a 5’ bottom guard section (4) into the lower hopper belt guard (2). Secure the bottom guard section (4) to the first and second roller subassemblies by threading hex bolts (3) into the threaded inserts. Continue in this manner until all bottom guard sections (4) have been installed (see a – d in Figure 4.13).

Table 4.5

ITEM # DESCRIPTIONQTY FOR MODEL

1525 1530 1540

1 SELF-TAPPING SCREW (TEKS) 1" 6 6 6

2 TUBE PADDLE LOWER HOPPER BELT GUARD 1 1 1

3 BOLT HEX 1/4” X 3/4” 28 32 40

4 TUBE PADDLE BOTTOM GUARD 3 4 6

5 TUBE PADDLE SPOUT END BOTTOM 1 1 1

P1512127 R0 27

Page 28: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.9. DISCHARGE ASSEMBLY COMPLETION 1500 SERIES

Figure 4.13

3. At the last roller subassembly closest to the spout end of the tube, attach the spout end bottom guard (5) to the roller subassembly by threading hex bolts (3) into the threaded inserts. Lift the spout end bottom guard (5) until it is level with the spout and bend the ends around the bottom of the spout such that the guard is on the outside. Do not secure using 2 self-tapping screws (1) until the hood is in place.

4.9. Discharge Assembly Completion

1. Position hood (4) at the bottom of the spout and attach with 6 screws (5).

2. Secure the spout end bottom guard from Section 4.8. Belt Return – Bottom Guard Assembly on page 27 with 2 self-tapping screws.

3. Install the spout top cover (2) using bolts (3).

4

a

43

4 3

4

b

c d

28 P1512127 R0

Page 29: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.9. DISCHARGE ASSEMBLY COMPLETION

Figure 4.14

Table 4.6

ITEM # DESCRIPTION QTY

1 TUBE PADDLE SPOUT 30 IN 1

2 TUBE PADDLE SPOUT TOP COVER BEND 1

3 BOLT HEX 3/8” X 3/4” 4

4 TUBE PADDLE METAL HOOD 1

5 SELF-TAPPING SCREW (TEKS) 1" 6

P1512127 R0 29

Page 30: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.10. HITCH ASSEMBLY 1500 SERIES

4.10. Hitch Assembly

1. Attach the left brace (1) and right brace (4) to the hitch center (2) using hex bolts (5) and locknuts (3).

Figure 4.15

4.11. Hopper Reinforcement Assembly

1. Install both reinforcement plates (3) using bolts (2) and locknuts (4).

2. Install the previously assembled hitch (6) using carriage bolts (5) and locknuts (7).

Table 4.7

ITEM # DESCRIPTION QTY

1 TUBE PADDLE HITCH BRACE, LEFT 1

2 TUBE PADDLE HITCH 1

3 NUT NYLOCK 1/2” 4

4 TUBE PADDLE HITCH BRACE, RIGHT 1

5 BOLT HEX 1/2” X 1-1/2” 4

30 P1512127 R0

Page 31: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.11. HOPPER REINFORCEMENT ASSEMBLY

Figure 4.16

Table 4.8

ITEM # DESCRIPTION QTY

1 TUBE PADDLE HOPPER 1

2 BOLT HEX 7/16” X 1” 8

3 HOPPER REINFORCEMENT PLATE 2

4 NUT NYLOCK 7/16” 8

5 CARRIAGE BOLT 1/2” X 1” 6

6 TUBE PADDLE HITCH MOUNT PLATE 2

P1512127 R0 31

Page 32: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.12. CLEANOUT ASSEMBLY 1500 SERIES

4.12. Cleanout Assembly

1. Attach the cleanout weldment (6) to the hopper (1) using hex bolts (2) and locknuts (3).

2. Install the rubber seals (7) and the retainer plates (8) using hex bolts (4) and locknuts (5). Do not tighten.

3. Tighten the hex bolts (4) in the recommended order in Figure 4.18, ensuring the rubber seals (7) are pressed firmly against the belt.

4. Install the cleanout cover (9) by hooking the bottom hooks around bottom of the cleanout weldment.

Figure 4.17

7 NUT NYLOCK 1/2” 6

Table 4.8

ITEM # DESCRIPTION QTY

32 P1512127 R0

Page 33: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.12. CLEANOUT ASSEMBLY

Table 4.9

ITEM # DESCRIPTION QTY

1 TUBE PADDLE HOPPER KIT 1

2 BOLT HEX 5/16” X 3/4” 8

3 NUT NYLOCK 5/16” 8

4 BOLT HEX 1/4” X 1” 10

5 NUT NYLOCK 1/4” 10

6 TUBE PADDLE HOPPER CLEANOUT WELDMENT 1

7 1/2" THICK SKIRT RUBBER 2

8 TUBE PADDLE CLEANOUT RETAINER 2

9 TUBE PADDLE CLEANOUT COVER 1

P1512127 R0 33

Page 34: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.12. CLEANOUT ASSEMBLY 1500 SERIES

Figure 4.18

34 P1512127 R0

Page 35: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.12. CLEANOUT ASSEMBLY

P1512127 R0 35

Page 36: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY 1500 SERIES

4.13. Collapsible Hopper (Cloth & Flashing) Assembly

Figure 4.19

Table 4.10

ITEM # DESCRIPTION QTY

1 TRIMLOCK - 10FT 1

36 P1512127 R0

Page 37: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY

1. Apply grease to the three-piece upper cloth frame (2) and install the canvas hopper over the frame as shown in Figures 4.20 and 4.21. Connect the three pieces of the upper cloth frame together with bolts (9) and nuts (11).

2. Lay cloth hopper assembly on the ground with the Batco logo face down.

2 UPPER CLOTH FRAME STD 1

3 LOWER CLOTH FRAME STD BACK OLD/20S 2

4 FLAT WASHER 1/4” USS PLATED 14

5 TEKS 1" 14

6 COTTER PIN 3/16” X 1-1/2” 2

7 HOPPER PIVOT SHAFT 1

8 HOPPER SPRING 2

9 BOLT HEX 5/16” X 1” 6

10 PIVOT SHAFT BRACKET 2

11 NUT HEX 5/16” 6

12 LOWER CLOTH FRAME STD SIDE 2

13 ELEVATOR BOLT 1/4” X 1-1/4" 8

14 NUT NYLOCK 1/4” 8

15 LOWER CLOTH FRAME STD FRONT 1

Table 4.10

ITEM # DESCRIPTION QTY

Figure 4.20 Figure 4.21

P1512127 R0 37

Page 38: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY 1500 SERIES

3. Bolt the pivot shaft brackets (10) to the upper cloth frame (2) with bolts (9) and nuts (11).

4. Install the hopper pivot shaft (7) through the mounting holes on the hopper, and slide the hopper springs (8) over the pivot shaft.

5. Slide the pivot brackets (10) over the ends of the pivot shaft (7) as shown in Figure 4.22. Restrain the springs over the tabs on the hopper and on the pivot shaft.

6. Secure pivot shaft (7) with a cotter pin (6). Spread the cotter pin to secure the assembly.

7. Insert the lower cloth frame sides (12) and front (15) into the canvas.

8. Apply spray-on glue to the textured side of the side flashing and front flashing. Also, glue can be applied to the top of the hopper lip to help hold components in place while assembling.

9. As shown in Figure 4.23:

a. Place the front belt flashing (6). Make sure the flashing is flush with the top of the hopper and line up with the holes on the front plate.

b. Position the side belt flashings (1) so that they are flush with the top of the hopper.

c. Install the side flashing holding plates (2) using self-tapping screws (4) and washers (3).

d. Install the front flashing restraints (7) using bolts (5) and locknuts (8).

Figure 4.22

38 P1512127 R0

Page 39: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY

Figure 4.23

Table 4.11

ITEM # DESCRIPTION QTY

1 PADDLE HOPPER FLASHING (SIDES) 2

2 TUBE PADDLE FLASHING HOLD PLATE 2

3 FLAT WASHER 1/4” USS PLATED 10

4 TEKS 1" 10

5 BOLT HEX 5/16” X 3/4” 10

6 PADDLE HOPPER FLASHING (FRONT) 1

7 FLASHING RESTRAINT 2

P1512127 R0 39

Page 40: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY 1500 SERIES

10. Drill holes through the canvas using the hopper as a guide, ensuring the lower cloth frame holes (12, 15 in Figure 4.19) line up with the holes on the flashing and the hopper. Drill the front piece first and then the sides.

11. Install elevator bolts (13) and nuts (14) to secure the front of the canvas hopper and then the sides as shown in Figure 4.24.

12. Insert the lower cloth frame back (3) into the hopper and secure the back of the hopper using self-tapping screws (5) and washers (4) as shown in Figure 4.25.

13. Cut trimlock (1) to required length and use a rubber mallet to install.

8 NUT NYLOCK 5/16” 10

Table 4.11

ITEM # DESCRIPTION QTY

Figure 4.24

Figure 4.25

40 P1512127 R0

Page 41: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.13. COLLAPSIBLE HOPPER (CLOTH & FLASHING) ASSEMBLY

P1512127 R0 41

Page 42: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.14. FRAME ASSEMBLY 1500 SERIES

4.14. Frame Assembly

Figure 4.26

Note: In Figure 4.26, the 1530 paddle conveyor model is shown for representative purposes; other models have their respective component quantities as shown in Table 4.12.

Table 4.12

ITEM # DESCRIPTIONQTY FOR MODEL

1525 1530 1540

1 13/15 3-BAND TRACK 1 – –

1 13/15 4-BAND TRACK – 1 –

42 P1512127 R0

Page 43: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.14. FRAME ASSEMBLY

1 13/15 5-BAND TRACK – – 1

2 BOLT HEX 1/2” X 2-1/2” 6 8 10

3 NUT NYLOCK 1/2” 6 8 10

4 2" U-CLAMP PAINTED 2 3 4

5 35/45 SMALL CABLE ATTACH 1 1 1

6 BOLT HEX 7/16” X 1-1/2” 2 2 2

7 NUT NYLOCK 7/16” 2 2 2

8 SLIDER 35/45 1 1 1

9 COTTER PIN 1/4” X 2” 2 2 2

10 COTTER PIN 5/32” X 1-1/2” 4 4 4

11 ROLLER 2" NYLON 4 4 4

12 FLAT WASHER 3/4” SAE 4 4 4

13 FLAT WASHER 3/4” PLATED USS 2 2 2

14 45 UPRIGHT ARM 2 2 2

15 NUT HEX GR.5 FINE 1/2” 8 8 8

16 TIRE ASM -4BLT ST205/75R15 LRB 2 2 2

17 WHEEL BOLT 8 8 8

18 NUT NYLOCK 5/8” 8 8 8

19 BOLT HEX 1” X 3” 2 2 2

20 NUT NYLOCK 1” 2 2 2

21 HSS SQ 2-1/2” X 2-1/2” X 0.125” 1 1 1

22 U BOLT 5/8” X 2-1/2” X 4” 4 4 4

23 TUBE PADDLE AXLE ARM 2 2 2

24 BOLT HEX 3/4” X 2” 2 2 2

Table 4.12

P1512127 R0 43

Page 44: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.14. FRAME ASSEMBLY 1500 SERIES

Note: Position frame components close to the conveyor tube before assembly.

1. Mount wheels (16) to axle assembly (21) with ½” fine thread bolts (17) and nuts (15).

2. Attach axle arms (23) to the axle assembly (21) using U-bolts (22) and locknuts (18). Ensure the right and left axle arms are oriented as shown in Figure 4.26.

3. Attach the track (1) to the tube using the welded-on bracket to locate the track. Use U-clamps (4), nuts (3), and bolts (2) to secure the remaining bands on the tack.

4. The slider (8) should come pre-assembled with rollers (11), washers (12), and cotter pins (10). Slide the slider onto the track from the bottom and secure at the top of the track with two pairs of vise grips.

5. Install the cable attachment (5) at the bottom of the track with nuts (7) and bolts (6).

6. Fasten upright arms (14) to slider (8) and secure with a flat washer (13) and cotter pin (9).

7. Raise the discharge end of the conveyor with a block and tackle or a front-end loader and a strong sling or chain. Height should be sufficient to clear the undercarriage.

8. Position undercarriage under tube assembly.

9. Attach the axle arms (23) to the suspension bracket using bolts (24) and locknuts (25).

10. Lift discharge end of conveyor with lifting device to align the lower upright arm bolt holes to the brackets on the axle arms.

11. Bolt the upright arms (14) to the axle arms (23) with bolts (19) and locknuts (20).

12. For 1540 paddle conveyor model only, as shown in Figure 4.27 and Table 4.13:

a. Place the upright arm brace (1) between the upright arms. Slide against the pieces of key stock welded on the upright arms and secure with U-bolts (2) and locknuts (3). See detail view B.

b. Place axle arm brace (4) between the axle arms with the holes located on each side of the welded-on brackets. Slide against the pieces of key stock and secure in place using U-bolts (6) and locknuts (5). See detail view A.

25 NUT NYLOCK 3/4” 2 2 2

26 CABLE CLAMP 5/16" 2 2 2

Table 4.12

44 P1512127 R0

Page 45: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.14. FRAME ASSEMBLY

Figure 4.27 Braces for 1540 Paddle Conveyor Model

Detail View B

Detail View A

Table 4.13 Braces for 1540 Paddle Conveyor Model

ITEM # DESCRIPTION QTY

1 40' PADDLE UPRIGHT ARM BRACE 1

2 U BOLT 5/8” X 2-1/2” X 4” 2

3 NUT NYLOCK 5/8” 4

4 40' PADDLE AXLE ARM BRACE 1

5 NUT NYLOCK 3/4” 8

6 U BOLT 4" X 2" - PLATED 4

P1512127 R0 45

Page 46: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.15. FRAME LIFT CABLE INSTALLATION 1500 SERIES

13. Ensure all of the undercarriage frame bolts are tightened before removing vise grips and lifting device.

Do not remove tube support until conveyor is fully assembled.

4.15. Frame Lift Cable Installation

1. Wrap the cable around the bottom side of the drum.

2. Thread cable onto drum and secure with spool anchor. Cable should make 3 wraps on the drum with conveyor lowered.

3. Thread the cable through the slider, around the pulley in the center, and back out the bottom.

4. Thread the cable back through two 5/16” cable clamps and loop back underneath the small cable attach and 5/16” cable clamp (see Figure 4.28).

5. Trim excess cable as required.

6. Test winch operation through full lift of conveyor. Ensure area is clear while testing. Stop test if anything should slide, slip, or jam. Correct problem before continuing.

Figure 4.29

Figure 4.28

5/16” CABLE CLAMP

SMALL CABLE ATTACH

46 P1512127 R0

Page 47: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.15. FRAME LIFT CABLE INSTALLATION

Table 4.14

ITEM # DESCRIPTION QTY

1 HOPPER 1

2 WINCH - 2500# BRAKE 1

3 WINCH MOUNT 1

4 NUT NYLOCK 3/8” 3

5 BOLT HEX 3/8” X 1” 3

6 FLAT WASHER 3/8” 3

P1512127 R0 47

Page 48: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.15. FRAME LIFT CABLE INSTALLATION 1500 SERIES

4.16. Drive Assemblies

4.16.1. Electric Top Drive

1. Position the electric motor mount (19) on top of the tube and line it up with the brackets welded on the tube. Secure in place with bolts (18) and locknuts (2). Do not tighten.

2. Install the motor mount base (5) with the motor mount pin (22), flat washer (21), and cotter pin (20). Ensure the motor mount base is level and then tighten the bolts from step 1.

3. Position the gearbox (14) on the motor mount base (5) using the gearbox plate (15) as a 3/8” spacer. This spacer is to ensure the gearbox pulleys can rotate freely. Secure the gearbox using bolts (16). Do not tighten.

4. Position the electric motor (1) on the base over the correct mounting slots. The pair of shorter slots closest to the gearbox are for 5.0 hp motors. The longer slots are for 7.5 hp motors. Fasten the motor with bolts (3) and locknuts (2). Leave bolts finger-tight.

5. Install key (6) in motor shaft. Mount drive pulley (7) so the hub is flush with the end of the shaft and secure.

6. Install key (9) on the gearbox shaft that runs parallel to the motor. Mount the pulley (10) with the hub (8), so the hub is flush with the end of the shaft and secure.

7. Use a straight edge to align the pulleys. Once aligned, tighten the motor base bolts (3).

8. Install drive belts (11) and set tension by turning the setscrews (17).

9. Install key (9) on the gearbox shaft that runs parallel to the drive roller. Mount the pulley (12) with the hub (13) so the hub is flush with the end of the shaft and secure.

10. Install key (6) in the drive roller shaft. Mount drive pulley (27) so its face is flush with the end of the shaft and secure.

11. Use a straight edge to align the pulleys. Once aligned, tighten the gearbox base bolts (16).

12. Install drive belts (23) and set tension by turning the tap bolt (4).

13. Attach safety decals on and under pulley guard (26).

14. Hold pulley guard (26) over the belt and mark mounting bracket (24) locations.

15. Place mounting brackets (24) on pulley guard (26) and drill holes through the bracket and guard. Attach with self-tapping screws (25) and flat washers (28).

48 P1512127 R0

Page 49: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.15. FRAME LIFT CABLE INSTALLATION

16. Mount pulley guard (26) to machine with self-tapping screws (25) as shown in Figure 4.30.

17. Install a shaft guard on non-drive end of the shaft.

Figure 4.30

P1512127 R0 49

Page 50: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.15. FRAME LIFT CABLE INSTALLATION 1500 SERIES

Figure 4.31

50 P1512127 R0

Page 51: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.15. FRAME LIFT CABLE INSTALLATION

Table 4.15

ITEM # DESCRIPTION QTY

1 MOTOR 5HP (on 1525 & 1530 models)MOTOR 7.5HP (on 1540 model) 1

2 NUT NYLOCK 1/2” 8

3 BOLT HEX 1/2” X 1-1/4” 4

4 BOLT TAP 3/4” X 7” 1

5 PADDLE DRIVE MOUNT 1

6 KEY 1/4" X 1-1/2" customer must sup-ply if motor pur-

chased separately

2

7 PULLEY - DOUBLE - 4" W/ 1-1/8" BORE 1

8 HUB - H 2

9 KEY 3/8" X 2" 2

10 PULLEY - DOUBLE - 6" W/ 1-1/2" BORE 1

11 BELT B31 (on 5.0 hp models)BELT B38 (on 7.5 hp model) 2

12 PULLEY - DOUBLE - 4.6" SDS 1

13 HUB - SDS 1

14 GEARBOX 4190 2:1 (1.5” SHAFT) 1

15 PADDLE DRIVE GEAR BOX PLATE 1

16 BOLT HEX 7/16” X 1” 4

17 SQ HD SETSCREW 7/16" X 1-1/2” 2

18 BOLT HEX 1/2” X 2-1/2” 4

19 ELECTRIC MOTOR CLAMP 1

20 COTTER PIN 3/16” X 1-1/2” 1

21 FLAT WASHER 1/2” USS BARE 1

P1512127 R0 51

Page 52: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.15. FRAME LIFT CABLE INSTALLATION 1500 SERIES

4.16.2. Hydraulic Top Drive

Note: Hydraulic hoses are not supplied with this option.

Figure 4.32

22 SHORT MOTOR MOUNT PIN 1

23 BELT B100 2

24 GUARD MOUNT 2

25 SELF-TAPPING SCREW (TEKS) 1" 8

26 PITSTOP PLASTIC PULLEY GUARD 1

27 PULLEY - DOUBLE - 12" 1

28 FLAT WASHER 8-1/4” 8

Table 4.15

ITEM # DESCRIPTION QTY

52 P1512127 R0

Page 53: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 4. ASSEMBLY

1500 SERIES 4.15. FRAME LIFT CABLE INSTALLATION

1. Remove 1/2” locknuts from the flange bearings.

2. Install key (10) in drive roller shaft.

3. Slide both sprockets (7, 8), the Woodruff key (9), and the chain coupling (6) on the drive roller shaft.

4. Bolt the hydraulic motor mount (1) to the flange bearing bolts and secure with the 1/2” locknuts removed from the flange bearings.

5. Slide the hydraulic motor (13) onto the chain coupling (6). Bolt the hydraulic motor to the motor mount (1) with bolts (2) and locknuts (3).

6. Install ORB swivels (16) into holes on top of the hydraulic motor (13). Attach the hex nipples (12) into one of these swivels. Insert check valve (14) into hex nipple and the straight swivel (11) into the check valve.

Table 4.16

ITEM # DESCRIPTION QTY

1 2000 SERIES PITSTOP MOUNT 1

2 BOLT HEX GR8 1/2” X 2” 2

3 NUT NYLOCK 1/2” 2

4 SELF-TAPPING SCREW (TEKS) 1" 4

5 FLAT WASHER 1/4” USS PLATED 4

6 CHAIN COUPLING 5014 1

7 SPROCKET 5014 W 1” (KEY 0.25) 1

8 SPROCKET 5014 W 1.25” (KEY 0.25) 1

9 WOODRUFF (#808) 1/4” X 1” 1

10 KEY 1/4" X 1-1/2" 1

11 SWIVEL-1/2" STRAIGHT (S1120-DD) 1

12 HEX NIPPLE - 1/2" (S1022-D) 1

13 HYDRAULIC MOTOR (2000) 6.2 CPR 1

14 CHECK VALVE - 1/2" (NO REV FLOW) 1

15 1-1/4” HYDRAULIC MOTOR GUARD 4.5 x 6.25 2

16 #10 ORB X 1/2 FPT 2

P1512127 R0 53

Page 54: Paddle Conveyor Assembly - Ag Growth

4. ASSEMBLY BATCO - PADDLE CONVEYOR

4.15. FRAME LIFT CABLE INSTALLATION 1500 SERIES

7. Tighten fasteners in sequence starting with the bearing mount, then the hydraulic motor, and finally the coupler set screws.

8. Attach motor guards (15) with self-tapping screws (4) and flat washers (5).

9. Install shaft guard using the carriage bolts that secure the bearing assembly and a second set of 1/2” locknuts.

10. Place the safety decal above the hydraulic motor assembly (Figure 4.33).

11. Attach and secure hydraulic hoses to motor hydraulic fittings.

Figure 4.33

PRESSURELINE

LINERETURN

54 P1512127 R0

Page 55: Paddle Conveyor Assembly - Ag Growth

BATCO - PADDLE CONVEYOR 5. APPENDIX

1500 SERIES 5.1. SPECIFICATIONS

5. Appendix5.1. Specifications

Tab

le 5

.1 G

ener

al S

pec

ific

atio

ns

and

Dim

ensi

on

s

UP

- O

PE

RA

TIO

ND

OW

N -

TR

AN

SP

OR

T

Mo

del

#B

elt

Len

gth

Tota

l Wei

gh

tA

BA

ng

leC

DA

ng

leL

eng

thO

ver

all

Wid

thE

lect

ric

(hp

)H

ydra

ulic

(h

p)

15

25 P

ad

dle

51'

4”

116

2 lb

14

.2’

6.9’

40°

12

.5’

7.5

’2

25

.0’

7.5

’5.

06.

2

15

30 P

ad

dle

61'

4”

138

2 lb

17

.3’

8.3’

40°

12

.9’

9.7

’2

30

.0’

7.5

’5.

06.

2

15

40 P

ad

dle

8

1'

171

2 lb

24’

10

.7’

40°

13

.4’

14

.5’

17

°4

0.0

’9

.1’

7.5

6.2

C

D

A

BLE

NG

TH

AN

GLE

AN

GLE

P1512127 R0 55

Page 56: Paddle Conveyor Assembly - Ag Growth

5. APPENDIX BATCO - PADDLE CONVEYOR

5.1. SPECIFICATIONS 1500 SERIES

56 P1512127 R0

Page 57: Paddle Conveyor Assembly - Ag Growth

New Equipment Warranty

Batco Manufacturing Ltd. will warrant each new conveyor to be free from factory defects in material and workmanship under normal use and service when set up and operated in accordance with factory instructions.

Commercial applications will reduce the warranty period to 90 days from the original date of delivery.

This warranty will apply under the following conditions:

• The warranty will be limited to one year from the date of purchase.

• A “Warranty Registration Form” and “Inspection Report” must be filled out and returned to Batco Manufacturing Ltd. at the time of sale in order to qualify for replacement of defective parts.

• The warranty is void on any unit that has been tampered with or has been sub-ject to misuse, negligence, or accident.

• The warranty is limited to the supplying of replacement parts in exchange for parts defective due to material or factory workmanship.

• The warranty covers material only, unless expenditures are pre-authorized by Batco Manufacturing Ltd. in writing.

• A reasonable allowance may be charged to cover labor for replacement of damaged parts at the discretion of the Batco Warranty Department.

• Normal wear and service items such as belts, hoses, flashing, etc., will only be considered warranty at the discretion of the Batco Warranty Department.

All warranty repairs must be performed at an authorized Batco dealership in order to receive credit.

Returned parts must be sent to the factory freight prepaid in order to qualify for warranty replacement, and will be returned freight collect.

Please direct all claims to the attention of the Warranty Department at Batco Manufacturing Ltd. (306-773-7779)

Page 58: Paddle Conveyor Assembly - Ag Growth

Part of the Ag Growth International Inc. Group

210 Industrial Drive

Swift Current, Saskatchewan CANADA S9H 4G5

PHONE: (306) 773-7779

FAX: (306) 778-2524

EMAIL: [email protected]

WEB: www.batcomfg.com

© Ag Growth International 2014

Printed in Canada


Recommended