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PADT Webinar R145 Important Stuff Mechanical 2012-12-12

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    DX R13: 02/17/20111

    New and Cool Stuff in ANSYS R14.5

    Mechanical Products

    Eric MillerCo-Owner

    Principal, Simulation and

    Business Technologies

    12/12/2012 at 12:00

    PADT, Inc.

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    DX R13: 02/17/20112

    Agenda Note: This presentation is being

    recorded

    Introductions

    What 14.5 is About

    ANSYS Mechanical

    ANSYS Mechanical APDL

    Meshing & Geometry

    Other Stuff

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    DX R13: 02/17/20113

    Introductions

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    DX R13: 02/17/20114

    Upcoming Webinars

    Upcoming Webinars J anuary 2013: 14.5 CFD Update

    Deep dives into new 14.5 features for the first half of 2013

    See upcoming and past webinars at: padtincevents.webex.com

    Click on ANSYS Webinar Series

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    DX R13: 02/17/20115

    About PADT

    We Make Innovation Work

    PADT is an Engineering Services

    Company Mechanical Engineering

    18 Years of Growth and Happy customers

    70ish Employees

    3 Business Areas

    CAE Sales & Services Consulting, Training, Sales, Support

    Product Development

    Rapid Prototyping & Manufacturing

    Learn More: www.PADTINC.com

    We Make Innovation Work

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    DX R13: 02/17/20116

    Cube HVPC Systems

    Balance between speed and cost Mini-Cluster

    96 Cores / 512 GB RAM / 6 TB DiskMobile Rack / UPS / Monitor / Keyboard$34,900

    Compute Server32 Cores / 256 GB RAM / 3 TB Disk

    $14,250 Simulation Workstation (Intel)

    12 Cores / 96 GB RAM / 3 TB Disk$11,750

    Simulation Workstation (AMD)

    12 Cores / 64 GB RAM / 3 TB Disk$6,300

    www.CUBE-HVPC.com

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    PeDAL The APDL Editor Side-by-side editor and help viewer layout.

    Instant help on any documented APDL command by pressing F1.

    Full syntax highlighting for ANSYS v12 Mechanical APDL. Auto-complete drop downs for APDL Commands.

    APDL Command argument hints while typing commands.

    Search ANSYS help phrases and keywords.

    Multiple tabs for the editor and html viewer.

    Full capability web browser built in allows for rich web experience and websearches.

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    PADT, Inc. The Blog

    New home for The Focus

    Expanded to cover News, Product Development PADT

    Medical, The RP Resource, and fun stuff

    The Focus Almost weekly articles for ANSYS users short, useful, sometimes

    funny.

    The RP Resource A new blog for Rapid Prototyping

    patterned after The Focus

    Posts are announced through

    twitter and facebook

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    Connect with PADT

    Facebook:

    facebook.com/padtinc

    Twitter:#padtinc

    LinkedIn:

    Search on PADT, Inc.

    Email Subscript ions:

    www.padtinc.com/epubs

    Web:www.PADTINC.com

    ANSYS User Blog:padtinc.com/focus

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    DX R13: 02/17/201110

    ANSYS 14.5 Mechanical Cool Stuff

    One hour is not enough time to cover everything

    Going to skip over 2/3 of what is new, focus on what is the

    most useful Productivity

    New capability

    More in-depth information

    ANSYS, Inc. Webinars

    The Release Notes

    Upcoming The Focus and Webinars

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    DX R13: 02/17/201111

    What 14.5 is About

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    DX R13: 02/17/201112

    Hybrid Release

    Originally intended as a quick point release Some small changes

    Bug fixes

    Stuff that didnt have time for quality approval at 14.0

    But things change, customers ask for stuff Schedule moved up on some key features and capabilities

    Development cycle stretched a bit to fit more in More than a point release, less than a major release

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    DX R13: 02/17/201113

    Big Themes

    More meshing

    Bringing the new infrastructure forward more

    Greater integration between products

    Performance

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    DX R13: 02/17/201114

    ANSYS Mechanical

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    DX R13: 02/17/201115

    More Flesh on the Bones General Stuff

    Coupling to remote points Long needed, used APDL in the past. Now built in

    Distance option on Named Selection Worksheet Specify a coordinate system and a distance: sphere, cylinder, cube

    Avoids multiple lines to specify

    Random Colors

    Assigns random colors to a large complex model to make it easier tosee

    Bolt pretension on 2D

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    DX R13: 02/17/201116

    Tags You can put names on Objects in your tree Used with filtering

    Handy way in large models to group different kinds of objects Select object in tree and then use Add Tag in Tag window

    Filtering Ribbon on top of tree

    Filter on: Name: Object names, wildcards are implied

    Tag: Tags, wildcards are impled

    Type: Dropdown of all the object types

    State: Dropdown of All, Not Suppressed, Suppressed,

    Not Licensed, Undefined. Enter does a refresh and shows

    matching objects

    Refresh, Clear, Expand buttons

    Tags and Filters

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    DX R13: 02/17/201117

    Object Generator

    Copy tree objects thatare applied to geometry

    to other geometry You select object in the tree then the geometry you want it

    applied to

    You can:

    Control where it is applied through scoping Apply a name prefix to the objects you create (very nice!)

    Apply a tag to everything you create (also very useful)

    Good example: You define a beam as a bolt in one hole,

    then copy it to a bunch of holes with this Lots of options, play with it to learn it

    Topic for future seminar or Focus article.

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    DX R13: 02/17/201118

    Section Planes

    New Edit Section Plane button

    Changes under the hood with respect to

    meshes that speed things up

    Turning on Show Mesh now works with section planes

    Bottom line: Allows you to drag section planes on the screen

    ff h d

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    DX R13: 02/17/201119

    Stuff that got Sped Up

    Fixed some animation things to make it up to twice as fast

    Graphics for very complicated assemblies sped up

    Issues with copying very large tables have been resolved,10x faster

    Cyclic symmetry worked on a lot 25%-50% faster in many

    A ton of memory changes and improvements to get some majorreductions in memory that results in better times as well

    S d l S i i

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    DX R13: 02/17/201120

    Pre-Stress Model Superposition

    You can link a modal superpositiontransient structural run to a pre-

    stressed modal analysis In the past it was just a modal

    analysis

    Now it can be pre-stressed

    Shows up in details for TransientInitial conditions

    S b d li

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    DX R13: 02/17/201121

    Submodeling

    Big Improvement in Mechanical that requiredscripting/MAPDL before

    Refined model

    Superimpose course model deflection/stress field ontodetailed model

    Huge time saver

    Much more accuratesolutions

    At 14.5 supportssolid elements

    Thermal & Stress

    S b d li

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    DX R13: 02/17/201122

    Submodeling

    Make your coarse model

    Make your submodel, dragging the solution from coarse onto

    submodel setup Dont drag the submodel onto the coarse model

    Supports 2D to 3D

    One of the more important enhancements at 14.5

    F t M h i

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    DX R13: 02/17/201123

    Fracture Mechanics

    Added to Mechanical at 14.5, first steps Long time in MAPDL

    Does actual crack modeling Generates local mesh or you can use your own mesh

    Uses coordinate systems to specify crack position andorientation

    A lot of features and capabilities

    C it

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    DX R13: 02/17/201124

    Composites

    You can now do solid composites in Mechanical Used to be shell only

    Works with ACP

    Very useful for Thick geometry

    Combining composites with non-composites in a single model

    C t t C ti M t i

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    DX R13: 02/17/201125

    Contact: Connection Matrix

    Tool for viewing how parts are connected

    Lots of tools to configure it

    A legend describes what the connections are

    To get: Click on connection branch in tree

    Click on Worksheet Icon

    Show preferences and click Connection Matrix

    Generate or Refresh

    C ti Oth

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    DX R13: 02/17/201126

    Connections: Other Penetration tolerance is now an option for

    Augmented Lagrange and program controlledcontact

    Force Frictional sliding and Elastic Slip are nowsupported

    No separation is now supported for rigid bodymodeling

    New joint: Radial gap stop! Think of a cylinder in a cylinder with a gap and the

    inner cylinder and translate and tilt

    Trim Contact option reduces contact pairs

    Nonlinear stiffness for rigid body analysis

    for springs and bushings Bearings now supported for RotorDynamics

    Transducer (MEMS) now supported

    M h B d St ff FEA

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    DX R13: 02/17/201127

    Mesh Based Stuff: FEA

    You can make a coordinate system at a node!!!! Click on a node, creates

    But it just uses the location of the node, not the node. It does notmove if the node moves on a remesh

    You can also make a coordinate system that is aligned witha principal stress or strain value

    Result objects can be scoped to nodes- named selection Plot elements by Named Selection

    Display Node Numbers Use Annotation preferences

    Node picking on result plots

    L d M i

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    DX R13: 02/17/201128

    Load Mapping

    Tools to import external loads into Mechanical

    More robust and deeper

    Faster algorithms across the board

    Now forces and displacements can be mapped

    User requested tools to aid in validating Contours, Components, Isolines Comparison

    Variable Data Toolbar

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    DX R13: 02/17/201129

    Variable Data Toolbar

    Used to display contours of applied values: loads, thickness,etc..

    When you click on somethingthat can be displayed, it shows up

    Use it to: turn off min/max labels

    Switch between smooth, banded, and iso-lines Adjust thickness of iso-lines

    Graphical Views

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    DX R13: 02/17/201130

    Graphical Views New Manage Views tool

    This is a big productivity saver

    Creepy new icon always watching you Click on it to bring up Manage Views Window

    You can import and export XML files that define the views

    So you can set up a library of standard views!

    It will even convert the view to APDL!

    RMB on view and chooseCopy As MAPDL Command

    Puts it in the clipboard

    Useful for making code snippets that plotthe same views as Mechanical

    Commands to delete, apply,rename, and overwrite

    Double click on a view to apply as well

    Solver Control Changes

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    DX R13: 02/17/201131

    Solver Control Changes

    Specify that reactions only be done for constrained nodes forModal Superposition Harmonic or Transient run

    Makes files smaller and run times shorter

    Additions to damping controls Constant damping ratio

    Stiffness matrix multiplier (Beta)

    Mass matrix multiplier (Alpha)

    Result Stuff

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    DX R13: 02/17/201132

    Result Stuff

    Force Reaction or Moment Reaction probe Reactions on mesh connectors, remote points, grounded

    beams/springs Reactions on cutting plans

    Use reaction probe with a surface made with construction geometry

    You can plot cyclic symmetry results on less than a full

    model Damage results are now supported

    Mullins Effect, Progressive Damage, and Physical Failure Criteria

    Other Stuff to Note

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    DX R13: 02/17/201133

    Other Stuff to Note

    Documentation structure changed, things got moved andsimplified

    Boundary conditions saw a major rewrite

    Design Assessment Supports multiple steps

    LCOPER type commands now supported

    Note, this is about 1/3 of what was changed! Many more less critical things were done

    Read the doc, ask your support provider

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    DX R13: 02/17/201134

    ANSYS MechanicalAPDL

    Contact

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    DX R13: 02/17/201135

    Contact Lots being done here, mostly user driven

    User Routines:

    USERFRIC: now supports all DOFs and Lagrange New USERINTER to do much more complex interaction beyond

    standard contact

    USERCNPROP is a new routine to create real constants in a userroutine. Allows you to change contact properties at each substep

    Real Constants now support tabular values Works with primary variables (temp, pres, etc..)

    MPCs can now be used to couple DOFs

    3D Node-Node (178) now supports: Spherical gap

    Works with most DOFs: thermal conduction, convection, radiation,heat generation due to friction, external heat flux, electric conduction,and heat dissipation due to electric current.

    2 D to 3 D Tools

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    DX R13: 02/17/201136

    2-D to 3-D Tools New commands to make it easy to convert a 2D solution into a 3D

    solution: mesh and solution

    Idea is to start in 2D then when needed, convert to 3D to continue Requires that the geometry is extruded in a coordinate systems

    EEXTRUDE command does the extruding

    Handles contact, BCs, loads, etc..

    MAP2DTO3D then maps the 2D results onto the 3D model as the new

    starting point Does not work with:

    Plane stress and generalized plane strain

    Layered or reinforced elements

    Enhanced strain

    Distributed ANSYS

    Remeshing

    Diffusion Improved

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    DX R13: 02/17/201137

    Diffusion Improved

    Coupled field elements enhanced to support nonlinearbehavior:

    PLANE223, SOLID226, SOLID227 plasticity, viscoelasticity, viscoplasticity and creep in structural-

    diffusion and structural-thermal-diffusion

    New surface and body diffusion loading: DFLUX, DGEN

    Use SF* or BF* family of commands New diffusion elements:

    PLANE238: 2D quadrilateral

    SOLID239/240: 3D brick/tet

    Distributed ANSYS

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    DX R13: 02/17/201138

    Distributed ANSYS

    Lots of under-the-hood work to get it faster and more robust

    Key things that users can use:

    A new COMBINE command to combine files from multiple machines Use this if you opted to not do the automatic combine, or something went

    wrong

    Eigensolver used for Block Lanczos and Supernode now use SMPinside a DMP run to extract the modal solution Mixed SMP/DMP

    J CG, ICCG, QMR now all use SMP when needed within a DMP run

    VT for harmonic now works with distributed

    SECFUNCITON now works with DMP (shell thickness as part of atable)

    GPU

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    DX R13: 02/17/201139

    GPU

    Lots of work here as well

    Improvements in performance

    Modifying the code to take advantage ofGPU

    Working with supplier to improve things

    Multiple GPUs on one box is now

    supported Distributed only for Sparce solver

    SMP or DMP for PCG/J CG

    Larger problems now work with GPUs

    If you have not looked at a GPU, it is time.

    Acoustics

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    DX R13: 02/17/201140

    Acoustics

    Additions made to the acoustics solver, mostly customerdriven

    New fluid model for sound in porousmaterial (TB, PERF) Johnson-Champoux-Allard Equivalent Fluid Model of Perforated

    Material - if you dont know what this is you probably dont need it

    New BC for surface velocity or acceleration

    Far-Field now supports 2D elements FLUID130 infinite element that is a new acoustic boundary

    condition

    Much more meat has been added to the Acoustic Theory

    sections of the Theory Reference

    More Additions to Linear Perturbation

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    DX R13: 02/17/201141

    More Additions to Linear Perturbation

    Extended to work with static analysis Used to be just modal/buckling/harmonic stuff

    Extended to work with PSD Actually, PSD can now use a linear perturbation modal analysis

    Superelements are now supported (MATRIX50)

    COMBIN39 nonlinear spring works now

    Result Files (* rst)

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    DX R13: 02/17/201142

    Result Files (*.rst)

    Now stores element results in single precision Nodal results are still double

    Result files can be 50% smaller than files in prior releases Lots of little changes in the way things are written

    Plus principal stresses are no longer stored, they are calculated onthe fly

    If you have programs that read RST files, things havechanged Header is longer (80 integers instead of 40)

    Multiple sets of geometry are stored in the same file

    Principal stresses are gone

    Other

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    DX R13: 02/17/201143

    Other

    Submodeling enhanced to make submodeling of non-linearareas more robust.

    Isotropic hardening added for Chaboche Curve Fitting Shared Memory Parallel used automatically on a PSD

    analysis

    PCG solver now supports the whole MPC184 family

    Lagrange multipliers are converted to MPCs to make it work

    LM_Key= ON on the PCGOPT command

    Undocumented Stuff

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    DX R13: 02/17/201144

    Undocumented Stuff The Variation Technology (VT) commands are now undocumented

    /VT and VT*

    Used for probabilistics Does not impact VT solver tools with cyclic symmetry or harmonic analysis

    Reduced Harmonic and Transient methods are gone

    The TOTAL command is gone

    Used to get Master DOFs for reduced modal

    PGR file is no longer supported Bummer compact result file but never really used

    SOLID62 old magneto solid element

    INTER115 couples magnetic vector and scalar potentials

    FLUID79/80/81 are all archived (soon to be undocumented) Contained fluid elements

    I question this one. If you use it, speak up!

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    Meshing &Geometry

    Design Modeler

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    DX R13: 02/17/201146

    Design Modeler Lots of bug fixes and performance tweaks

    Focus on improving performance on big models

    Lots of work on dealing with DM (NURBS) vs. Workbench (facets) geometry

    Impacts performance, files size, repair If you dont need NURBS, dont use NURBS

    Facets are much easier to repair

    Converting from NURBS to facets can be slow

    DM now supports both faceted and NURB geometry(WB or DM)

    Imported geometry can be set to Workbench or Design Modeler Conversion from WB to DM is automatic if you operate on it

    User can use new Conversion tool to force conversion to NURBS

    Importing of points/curves now supports a base plane

    You can now do a slice on a shared topology solid

    This is kind of a big one

    There is now a preview circle that showswhen you are doing an operation thatinvolves a range, gap, or size. Lets you gage your sizes visually

    CAD Integration

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    DX R13: 02/17/201147

    CAD Integration

    Smart Update Only updates entities that have changed

    Added for PTC Creo and Autodesk Inventor Dropped for Siemens NX

    Supported Versions: Autodesk Inventor 2013

    ACIS 22 CATIA V56R2012 (Spatial reader only)

    Creo Elements/Pro (Pro/ENGINEER) Creo Parametric 2.0

    Creo Elements/Direct Modeling 18.1

    Parasolid 24.1

    SolidWorks 2012

    Meshing: Quad Tri Meshing Consolidated

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    DX R13: 02/17/201148

    Meshing: Quad Tri Meshing Consolidated Retired this meshing methods: Uniform Quad/Tri and Uniform Quad

    Replaced with MultiZone Quad/Tri Method

    With Free Face Mesh Type set to All Quad Should produce similar meshes

    When you resume an older database, the methods will be changedautomatically

    Enhanced as well:

    Two surface mesh methods now: Uniform recursive loop splitting vs. paving. Paving works well on high curvature faces

    Free Face Mesh Type option: all quad,all tri, or combination

    Advanced size functions supported

    Soft or Hard behavior option now supported Multiple Inflation Algorithms supported

    Surface mesh method = Uniform

    Surface mesh method = Pave

    Meshing: Multizone

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    DX R13: 02/17/201149

    Meshing: Multizone

    Lots of robustness under the hood so it works in more cases

    Surface Mesh method from Quad/Tri works with Multizone

    as well (uniform vs paving) Advanced Size Function and Behavior (hard/soft) are now

    supported for Multizone

    Meshing: Other

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    DX R13: 02/17/201150

    Meshing: Other

    The object generator works with mesh controls as well

    You can turn off showing the mesh when you click on the

    mesh branch in the tree For very large models, this can slow things down

    Tools->Options->Mechanical->Graphics->Mesh Visibility = Manual

    Then use Show Mesh icon to turn on and off]

    ICEM CFD can now be fully put into a project as a system Data compliant application

    New menu items to support it: Refresh, save, update

    Passes parameters

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    DX R13: 02/17/201151

    Other Stuff

    Project Page

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    DX R13: 02/17/201152

    Project Page

    Design Points have been enhanced A true full update is now done including Exported DPs

    RSM enhanced to support multiple runs on multiple machines Use Maximum Number of J obs to specify how many jobs you want to

    break it up into

    New Add Note RMB for Project, system or a cell Excel style notes

    Useful way to add documentation

    ANSYS Logo

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    DX R13: 02/17/201153

    ANSYS Logo

    You can now decide if you want a Black, White, or NoANSYS logo in your Workbench applications

    Tools->Options->Appearance->ANSYS Logo If you change your background or dont want the ANSYS

    logo, this is how you do it

    Engineering Data

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    DX R13: 02/17/201154

    Engineering Data

    Shape Memory Alloy has been added

    New Hyperelastic Material Models

    Ogden Compressible Foam Extended Tube

    Enthalpy is now available for Transient Thermal analysis

    New Material Damage models

    Damage Initiation Criteria Damage Evolution Law

    RSM Remote Solve Manager

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    DX R13: 02/17/201155

    RSM Remote Solve Manager

    New setup wizard and overall setup is improved

    Lots of work on robustness

    You can now exit the project when doing a Solution updateor a Design Points update You need to do a retrieve to get the results

    Parallel

    Support under Component Execution Mode for specifying that a givenrun use parallel

    Max Number of Processes per J ob determines number of cores

    Maximum Number of J obs runs design point updates on multiplemachines

    You need licenses for each run or the new HPC Parametric Pack

    Multiphysics (System Coupling)

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    Multiphysics (System Coupling)

    Lots of work hooking up more physics and making thingswork better

    New for thermal: One way external data temperature to FLUENT and Mechanical

    One way external data bulk temperature and HTC to mechanical

    FSI:

    Support for linear ramping of loads on 2-way FSI FLUENT 6-DOF motion enabled for 2-way FSI

    In general, more feedback on coupling

    FLOTRAN

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    DX R13: 02/17/201157

    O

    FLOTRAN is no longersupported

    The end of somethingspecial

    Never the best CFD tool

    But:

    The first true multiphysics FSIin one tool

    Scriptable, parametric CFD

    The first acquisition byANSYS, Inc. (Swanson

    Analysis actually)

    Licensing

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    DX R13: 02/17/201158

    g

    You can no longer server a license from Sun Solaris x64 orLinux Itanium 64

    HPC Parametric Packs now available Like HPC Packs, but for parametric studies

    The ANSYS License manager can be installed anywhere ona Windows machine

    Thank You

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