27
HD12538G (1998) : CHASSIS AND ENCLOSURES [1/12] Page 1 of 27
HD12538G (1998) : CHASSIS AND ENCLOSURES [1/12]
Page 1 of 27
HD12538G (1998) : CHASSIS AND ENCLOSURES [1/12]
Ref # Part Number Qty Description
1 160393 CHASSIS2 140356 SUB= 1450093 17490612 SCREW4 19131216 WASHER5 155272 BUMPER-HOOD/DASH6 155924X011 SADDLE-SILKSCREEN8 155138 CLIP.RETAINER9 161937X011 DASH SILKSCREEN10 72140608 SUB= 7211060811 155927 "PANEL-DASH,LH"12 145660 CLIP.TINNERMAN13 155934X010 SUB= 169117X01014 17490608 SCREW LT15 74180512 SCREW16 73510500 NUT17 159639X550 HOOD.STEEL.ASSY18 126938X SUB= 53212693824 74780616 BOLT25 19131312 WASHER26 73800600 NUT28 157539 GRILLE29 150209 LENS QUADRA30 157584X550 FENDER PNT LT31 136619 BRKT FENDER33 105476X550 FOOTREST.LH.PERF.34 105475X550 FOOTREST.RH.PERF.35 72110606 BOLT37 CHECK WITH SUPPLIER38 139886 BRACKET ASM LH39 139887 BRACKET ASM RH51 73800400 NUT52 19091416 WASHER53 144697 BRACKET.GRILLE.LH54 161464 SCREW.HEX.WS.HD55 144696 BRACKET.GRILLE.RH57 74780412 SUB= 7478041458 150127 AIR DUCT140 158418 BRKT SUSPENSION145 156524 "ROD POVOT,CHASSIS"
5479J PLUG BUTTON T
Page 2 of 27
HD12538G (1998) : DECALS [2/12]
Page 3 of 27
HD12538G (1998) : DECALS [2/12]
Ref # Part Number Qty Description
1 158271 DECAL OPER2 165313 SUB= 2726323 162389 DECAL.HOOD.RH.4 162390 DECAL.HOOD.LH5 162398 DECAL, INS STRG WH6 165419 DECAL.SEAT REPLACEMENT7 163125 DECAL.PANEL.SD.SP9 162395 DECAL.FENDER.LOGO10 145005 DECAL.BATRY.3-390811 157141 "DECAL FENDER,DANG"12 141897 DECAL CLUT/BRAKE15 136832 DECAL17 163192 DECAL.ENGINE.REPL18 163128 DECAL.MOWER.HOME19 163126 DECAL.FEND.SD.5SP
138311 DECAL HANDLE LIFT165412 MANUAL.O.HD12538G.E165413 MANUAL.O.HD12538G.S
Page 4 of 27
HD12538G (1998) : DRIVE [3/12]
Page 5 of 27
HD12538G (1998) : DRIVE [3/12]
Ref # Part Number Qty Description
1 CHECK WITH SUPPLIER2 146682 SPRING.BRAKE.RETU3 123666X PULLEY TRANS4 12000028 SUB= 2267J5 121520X STRAP TORQUE6 17490512 SCREW7 162240 BRKT.SADDLE.SHIFT8 131679 SHIFT ROD10 76020416 PIN COTTER 1/811 105701X WASH-SHFT PLT LT12 19151216 WASHER13 74550412 BOLT.1/4-28.W/PAT14 10040400 LOCKWASHER18 74780616 BOLT19 73800600 NUT21 106933X KNOB T (1/2-HOLE)22 130804 BRAKE ROD24 73350600 NUT25 106888X SPRING ROD LT26 19131316 WASHER27 76020412 COTTER PIN28 145204 ROD.BRAKE.PARK.LT29 71673 PLUNGER CAP T30 130807 TRANSAXLE MTG BKT31 127275X "KEEPER,BELT LH T"32 74760512 BOLT34 155071 SHAFT ASM-PEDAL F35 120183X NYLON BEARING36 19211616 WASHER LT37 1572H SUB= 2882J38 123674X PULLEY.IDLER.FLAT39 74760644 BOLT40 4470J SPACER T41 154777 SUB= 16569242 19131312 WASHER47 127783 SUB= 13924548 154407 BELLCRANK.CLUTCH49 123205X RETAIN BELT50 74760624 SUB= 7493062451 73680600 SUB= 7369060052 73680500 SUB= 7369050053 105710X "LINK, CLUTCH T"54 2751R CLIP T55 105709X "SPRING, RETURN LT"56 74760620 SUB= 7478062057 130801 SUB= 13825558 127274X "KEEPER,BELT RH T"59 140312 KEEPER BELT CNTSP61 17490612 SCREW62 8883R PEDAL COVER T63 140186 PULLEY.ENGINE64 71170764 BOLT65 10040700 LOCKWASHER66 154778 KEEPER-BELT70 134683 KEEPER BELT ENG72 19132012 WASHER74 137057 SPACER AXLE75 CHECK WITH SUPPLIER76 12000001 E-RING LT77 123583X SQUARE KEY
Page 6 of 27
HD12538G (1998) : DRIVE [3/12]
Ref # Part Number Qty Description
77 123583X SQUARE KEY78 121748X WASHER79 2228M SUB= 2228M196 CHECK WITH SUPPLIER112 19091210 WASHER LT113 127285X "STRAP,TORQUE"116 72110610 BOLT RDHD 3/8-16145 74490540 BOLT.HEX.FLGHD148 159103 SPACER149 122052X SPACER RETAINER150 150935 BUSHING.NYLON151 19133210 WASHER
Page 7 of 27
HD12538G (1998) : ELECTRICAL [4/12]
Page 8 of 27
HD12538G (1998) : ELECTRICAL [4/12]
Ref # Part Number Qty Description
1 144925 SUB= 123899X2 CHECK WITH SUPPLIER3 19091016 WASHER4 10040400 LOCKWASHER6 73220400 SUB= 506758 156417 "CASE,BATTERY.MECH"16 153664 SWITCH INTERLOCK19 10090400 SUB= 1004040020 73350400 NUT21 136850 "HARNESS,LIGHT SOC"22 4152J HEADLAMP BULB24 4799J "CABLE T, BATTERY"25 146147 CABLE.BTRY.6GA.RD26 108824X FUSE HYT28 4207J CABLE T29 121305X SWITCH SEAT30 140301 SWITCH IGN 4POS31 124211X NUT IGNITION32 141226 COVER KEY SWITCH33 122147X KEY40 156442 HARNESS-IGNITION41 71110408 BOLT HXHD FIN42 131563 SUB= 15433643 145673 SUB= 14615444 73640400 NUT HXKEP 1/4X2048 140844 ADAPTER AMMETER52 141940 PROTECTION LOOP70 140413 HARNESS ENG DUAL
Page 9 of 27
HD12538G (1998) : ENGINE [5/12]
Page 10 of 27
HD12538G (1998) : ENGINE [5/12]
Ref # Part Number Qty Description
1 140310 CONTROL THROTTLE2 17720410 SCREW LT3 CHECK WITH SUPPLIER4 137348 MUFFLER13 272293 GASKET ENG 1 313 LD TIN PLATED14 13280324 PIPE NIPPLE15 13200300 ELBOW16 11050600 LOCKWASHER23 159880 SHIELD.BRN/DBR.GD29 137180 SUB= 53213718031 109202X TANK.FUEL.LT.32 140527 CAP ASM FUEL33 123487X HOSE CLAMP35 17490512 SCREW37 137040 LINE FUEL38 CHECK WITH SUPPLIER40 124028X SUB= 53212402844 17490412 SCREW HEX CRT46 19091416 WASHER62 10040500 LOCKWASHER72 71070512 SCREW78 17490620 SCREW81 128861 NUT
Page 11 of 27
HD12538G (1998) : LIFT [6/12]
Page 12 of 27
HD12538G (1998) : LIFT [6/12]
Ref # Part Number Qty Description
1 159460 WIRE ASM W.SPRING2 159471 "SHAFT ASM LIFT,RH"3 105767X PIN-GROOVE LT4 12000002 SUB= 2225J5 19211621 WASHER6 120183X NYLON BEARING7 109413X GRIP8 124526X SUB= 125925X11 139865 SUB= 91813986512 139866 SUB= 15114013 4939M SUB= 8590215 127218 LINK.FRONT16 73350800 NUT17 130171 TRUNION18 73680800 NUT LTV19 139868 ARM SUSP REAR20 163552 RETAINER SPRING31 140302 BEARING PVT LH32 73540600 NUT.CROWNLOCK.3/8
Page 13 of 27
HD12538G (1998) : MOWER [7/12]
Page 14 of 27
HD12538G (1998) : MOWER [7/12]
Ref # Part Number Qty Description
1 142829 SUB= 1457752 72140506 BOLT3 138017 BRKT ASM SWAY BAR4 138440 BRKT DECK SW BAR5 4939M SUB= 859026 130832 SUB= 1308338 850857 BLADE BOLT9 10030600 SUB= 1004060010 140296 WASHER.HARD.BLADE11 138497 "BLADE.38"" HIPERF"12 129895 BEARING.BALL13 137645 SUB= 13764614 128774 HSG ASM MANDREL15 110485X BEARING16 140329 STRIPPER RND MWR19 132827 BOLT SHD 5/16-1821 73680500 SUB= 7369050023 137607 BRKT DEFLECTOR24 CHECK WITH SUPPLIER25 123713X SPRING TORSION26 CHECK WITH SUPPLIER27 106736X DEFLECTOR-SHLD T28 19111016 WASHER29 106735X ROD-HINGE T30 157722 "SCREW-THD ROLL,WA"31 129963 WASHER32 153532 PULLEY.MANDREL.3833 137266 SUB= 13972936 131494 FLAT IDLER PULLEY40 73680600 SUB= 7369060041 133551 PIVOT ROD43 133504 CLUTCH ROD SECOND45 CHECK WITH SUPPLIER53 130840 BRAKE ASM54 133943 HARDENED WASHER55 133840 IDLER ARM ASSY56 122052X SPACER RETAINER67 162132 KNOB.RD.7/16-1468 144200 BELT.V.T-PATH69 76020312 SUB= 314571 142427 ROD CLUTCH 38/4272 131870 RETURN SPRING73 127847 CLUTCH ARM SECOND74 121748X WASHER75 12000029 RING76 128903 SHOULDER BOLT77 127845 SPRING KEEPER78 160570 LEVER.ASM.CLUTCH79 127498 BUSHING80 153701 SPRING.CLUTCH.MWR81 73350600 NUT82 142028 TRUNION ADJ86 7631J RUNNER-LH M87 128772 RUNNER RH88 19111216 WASHER M89 19131612 WASHER GT92 73800600 NUT107 133502 RETAINER SPACER108 133503 IDLER ARM STIFF109 74760640 BOLT
Page 15 of 27
HD12538G (1998) : MOWER [7/12]
Ref # Part Number Qty Description
109 74760640 BOLT110 142587 UPSTOP DECK FT 38113 17490512 SCREW122 131289 BRAKE ROD LH123 131288 BRAKE ROD RH124 72110614 BOLT128 153390 WASHER.FELT.141 6266H WASHER .T
130794 MANDREL ASM145758 DECK.SERV.38.HLMC
Page 16 of 27
HD12538G (1998) : PEERLESS TRANSAXLE [8/12]
Page 17 of 27
HD12538G (1998) : PEERLESS TRANSAXLE [8/12]
Ref # Part Number Qty Description
1 772147 TRANSAXLE COVER2 780086A NEEDLE BEARING 5/8" ID3 770128 TRANSAXLE CASE4 776395 COUNTERSHAFT5 776409 OUTPUT SHAFT6 778364 SPUR GEAR (38 TEETH)6A 778369 SPUR GEAR (15 TEETH)7 778330 SPUR GEAR (11 TEETH)8 792180 SHIFT KEY8A 792047 KEY, WOODRUFF9 784352 COLLAR, SHIFTER10 784378 SHIFT ROD & FORK11 778334 BEVEL GEAR (30 TEETH)12 778309 INPUT BEVEL PINION (13TEETH)13 778368 BEVEL GEAR (13 TEETH)14 778367 BEVEL PINION (13 TEETH)15 778370 RING GEAR (43 TEETH)17 786188 DRIVE PIN18 786102 SPACER, NEUTRAL20 792077 BALL STEEL, 5/16" DIA.21 792078 SCREW, 3/8-16 X 3/8"22 792079 SPRING25 792073A SCREW25A 792177 SCREW 1/4-20 X 1-3/8"26 792125 RING RETAINER27 792035 RING, RETAINER28 788040 RETAINING RING29 780072 WASHER THRUST29A 780160 WASHER29B 780051 WASHER THRUST29C CHECK WITH SUPPLIER30 780108 WASHER THRUST31 780001 WASHER31A 780195 FLAT WASHER32 788083 OIL SEAL 5/8"34 780194 BUSHING 9/16"35 780193 FLANGED BUSHING 5/8" ID35A 780197 FLANGED BUSHING 3/4"36 790075 BRAKE DISC37 790007 PLATE BRAKE PAD38 799021 BRAKE PAD39 786026 PIN DOWEL40 792076A WASHER41A 790079 BRAKE LEVER42 792073A SCREW42A 792085A SCREW, 1/4-20 X 2-1/443 792075 LOCKNUT 5/16-2444 790025 HOLDER BRAKE PAD45 786066 SPACER46 786086 BRKT BRAKE LEVER47 774690 AXLE48 774691 AXLE49 778356 SPUR GEAR (29 TEETH)50 778354 SPUR GEAR (23 TEETH)51 778352 SPUR GEAR (19 TEETH)52 778350 SPUR GEAR (16 TEETH)53 778346 SPUR GEAR (15 TEETH)56 778355 SPUR GEAR (11 TEETH)57 778353 SPUR GEAR (17 TEETH)58 778351 SPUR GEAR (21 TEETH)
Page 18 of 27
HD12538G (1998) : PEERLESS TRANSAXLE [8/12]
Ref # Part Number Qty Description
58 778351 SPUR GEAR (21 TEETH)59 778349 SPUR GEAR (24 TEETH)60 778345 SPUR GEAR (25 TEETH)63 786071 SPACER64 786072 SPACER65 780189 WASHER66 776422 INPUT SHAFT67 776396 SHIFTER & BRAKE SHAFT69 792170 RETAINING RING70 786187 SPACER .89071 788069 SEAL SQUARE CUT71B 788092 "O" RING76 780090 WASHER, THRUST77 788078A INVERTED RETAINING RING79 792144 SPRING82 778333 BEVEL & SPUR GEAR (30 & 13 TEETH)83 778338 SPUR GEAR (27 TEETH)85 792154 OIL FILL PLUG87 788089 OIL SEAL 9/16"150 788093A LIQUID GASKET RTV SILICONE157 788088 OIL SEAL 3/4"180 730229A GEAR OIL 80W90900 794684 TRANSAXLE
Page 19 of 27
HD12538G (1998) : SCHEMATIC [9/12]
Page 20 of 27
HD12538G (1998) : SCHEMATIC [9/12]
Ref # Part Number Qty Description
REFER TO IMAGE
Page 21 of 27
HD12538G (1998) : SEAT [10/12]
Page 22 of 27
HD12538G (1998) : SEAT [10/12]
Ref # Part Number Qty Description
1 127426X SUB= 1401192 140551 BRACKET PVT SEAT3 74760616 BOLT4 19131610 WASHER PM5 145006 CLIP.PUSH-IN.HING6 73800600 NUT7 124181X SPRING COMPRESSIO8 17490616 SCREW GTV9 19131614 WASHER10 155925 PAN-SEAT12 121246X BRKT SWITCH13 121248X BUSHING14 72050412 BOLT-RD HD SQ NK15 134300 SPLIT SPACER16 CHECK WITH SUPPLIER17 123976X SUB= 7390040021 153236 "BOLT,SHOULDER"22 73800500 NUT23 74780814 BOLT24 19171912 WASHER25 127018X "BOLT,SHOULDER"26 10040800 LOCKWASHER
Page 23 of 27
HD12538G (1998) : STEERING [11/12]
Page 24 of 27
HD12538G (1998) : STEERING [11/12]
Ref # Part Number Qty Description
1 140044 WHEEL STR AYP BLK2 154427 AXLE ASM3 156483 SPINDLE.ASM.LH4 157473 "SPINDLE ASM,RH"5 6266H WASHER .T6 121748X WASHER7 19272016 WASHER8 12000029 RING9 3366R COL. SRTG. BEAR.10 156438 DRAGLINK-STAMPED11 10040600 LOCKWASHER13 154779 BEARING AXLE15 73901000 "NUT-LOC,FLANGE LT"17 156546 SHAFT ASM STEERIN18 57079 THRUST WASHER19 124035X SUPPORT.SHAFT20 126684X SUB= 53212668422 71200410 SCREW HEX SOC1/4-23 127501 SUB= 91812750125 154406 BRKT-STEERING26 126847X BUSHING.DRAGLINK27 136874 GEAR SECTOR28 19131416 WASHER29 17490612 SCREW30 76020412 COTTER PIN32 130465 TIE ROD36 155099 BUSHING.STEERING37 152927 "SCREW-TT,10-32 FL"38 140045 CAP STEER AYP39 19133808 WASHER T40 7810H GRIPCO NUT41 100711L ADAPTER LT42 145054 BOOT.STEER.PL43 CHECK WITH SUPPLIER44 153720 EXT SHAFT STEERIN46 121232X CAP47 6855M ZERK M51 73800500 NUT54 74780520 BOLT62 156594 KIT STEERING ASM63 74780616 BOLT65 154780 SPACER AXLE66 154404 "BEARING-ARM,PITMA"67 74781044 BOLT68 154429 BRACE AXLE
Page 25 of 27
HD12538G (1998) : WHEELS AND TIRES [12/12]
Page 26 of 27
HD12538G (1998) : WHEELS AND TIRES [12/12]
Ref # Part Number Qty Description
1 59192 VALVE CAP2 65139 VALVE STEM LT3 106222X SUB= 122073X4 59904 TUBE.5.3/4.5/65 106732X427 "RIM ASM 6"" FRT"6 278H FITTING LT7 9040H "FLANGE, BEARING"8 106108X427 "RIM AS 8"" REAR"9 124635X SUB= 126957X10 7152J TUBE.18X9.5-811 104757X HUB CAP
144334 SEALANT.TIRE 10 OZ. TUBE
Page 27 of 27
