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Pamarcuetical Packaging Materials

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    GMP 6 (11 2551)

    Packaging material

    PIC/S GMP

    Any material employed in the packaging of a

    medicinal products, excluding any outerpackaging used for transportation or shipment.

    Packaging materials are referred to as primaryor secondary according to whether or not theyare intended to be in direct contact with theproduct.

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    Packaging component

    Any single part of a container closure system.

    Typical components are

    Containers , Container liners

    Closures, Closure liners

    Stopper overseals, Container inner seals

    Administration ports overwraps

    Administration accessories

    Container labels

    US FDAContainer Closure Systems for Packaging Human Drugs and Biologics

    Primary packaging component

    Packaging component that is or

    may be in direct contact with thedosage form.

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    Secondary packaging component

    Packaging component that is not and

    will not be in direct contact with the

    dosage form.

    Container closure system

    The sum of packaging components that togethercontain and protect the dosage form.

    This includes primary packaging components &secondary packaging components, if the latter areintended to provide additional protection to the drugproduct.

    Packaging system is equivalent to a containerclosure system

    US FDA Container Closure Systems for Packaging Human Drugs and Biologics

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    Containers

    A containers for Pharmaceutical use is an article

    which holds or is intended to contain and protect

    a drug and is or may be in direct contact with it .

    The closure is a part of the container.

    The container and its closure must not interact

    physically or chemically with the substance

    within in any way that would alter its quality.

    WHO Guidelines on packaging for pharmaceutical products, TRS, No.902, 2002

    Containers

    General requirements for the permeability of

    containers

    Well-closed containers Tightly closed containers

    Hermetically closed containers

    Light-resistant container

    WHO Guidelines on packaging for pharmaceutical products, TRS, No.902, 2002

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    Containers (EP)

    Single-dose container

    Multidosecontainer

    Well-closed container

    Airtight container

    Sealed container Tamper-proof container

    Child-proof container

    Containers ( USP31)

    Tamper-Evident Packaging

    Light-Resistant Container

    Well-Closed Container

    Tight Container Hermetic Container

    Single-Unit Container

    Single-Dose Container

    Unit-Dose Containers

    Unit-of-Use Containers

    Multiple-Unit Containers

    Multiple-dose Containers

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    Tamper- evident packaging

    Having an indicator or barrier to entry which, if

    breached or missing, can reasonably be

    expected to provide visible evidence to

    consumers that tampering has occurred.

    Packaging concerns

    Depend on

    Dosage form Route of administration

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    Examples of Packaging Concerns for Common

    Classes of Drug Products

    Oral Tablets & Oral(Hard & SoftGelatin) Capsules

    Topical Powders;

    Oral Powder

    Topical Solutions &Suspensions;

    Topical & Lingual Aerosols;

    Oral Solutions & Suspension

    Low

    Ophthalmic Solutions &Suspension;

    Transdermal Ointments &

    Patches;Nasal Aerosol & Sprays

    High

    Sterile Powders &Powders forInjection;

    Inhalation Powders

    Inhalation Aerosols &Solutions;

    Injection & InjectableSuspension

    Highest

    LowMediumHigh

    Likelihood of Packaging Component-Dosage Form InteractionDegree of Concern

    Associated with the

    Route of Administration

    General consideration of

    container closure system

    1. Suitability for Intended Usea) Protection

    b) Compatibilityc) Safety

    d) Performance

    2. Quality Control of Packaging Componentsa) Physical Characteristic

    b) Chemical Composition

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    General consideration ofcontainer closure system

    Suitability tests and studies and accepted for

    the initial qualification of a component or a

    container closure system for its intend use.

    Quality control tests typically used and

    accepted to established that the components

    and container closure system continue to posses

    the characteristics established in the suitability

    studies

    Functionality (improved patient compliance

    or use)

    Delivery (transfer dose in right amount or

    rate)

    Container closure system

    fuctionality,

    drug deliveryPerformance

    Extraction study (USP Physicochemical

    Tests-Plastics), USP Elastomeric Closures

    for Injections, Toxicological Evaluation, USPBiological Reactivity and complied with CFR

    additives and purity

    No leached harmful or

    undesirable amounts of

    substances to expose patientstreated with drug

    Safety

    Leachability Study (Migration of chemicals

    into drug product) using LC/MS, GC/MS,

    ICP/AA, pH, appearance of drug and

    container, Thermal analysis (DSC, TGA), IR

    Leachable induced degradation,

    absorption or adsorption of drug,

    precipitation, changes in pH,

    discoloration, brittleness ofpackaging materials

    Compatibility

    USPLight Transmission and Water

    Vapor Permeation, Container Integrity

    (Microbial ingress, Dye Penetration, Helium

    Leak)

    Exposure to light, moisture,

    microbial ingress, and oxidation

    from presence of oxygenProtection

    Proposed MethodsConcerns and InteractionAt tr ibutes

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    Quality control of packaging components

    a) Physical Characteristics

    Dimensional criteria

    Physical parameters critical to the consistentmanufacture of the packaging component

    Performance characteristics

    b) Chemical Composition

    May affect the safety, compatibility,functional characteristics or protectiveproperties of a packaging components.

    PACKAGING MATERIALS

    Glass

    Plastics Metal

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    PACKAGING MATERIALS

    The choice of primary and/or secondarypackaging materials will depend on Degree of protection required

    Compatibility with the contents

    Filling method

    Cost Presentation for OTC drug

    Convenience of packaging for user

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    GLASS used for pharmaceutical

    containers (EP)

    Glass containers are classified according to their hydrolytic

    resistance

    Type I Glass : Neutral glass, with a high hydrolytic

    resistant due to the chemical composition of the glass

    itself.

    Type II Glass : usually of soda-lime-silica glass with ahigh hydrolytic resistance resulting from suitable treatment

    of the surface.

    Type III Glass : Soda-lime glassusually of soda-lime-

    silica glass with only moderate hydrolytic resistance.

    Glass type & recommendation for used

    Type I glass : suitable for most preparations whether

    or not for parenteral use.

    Type II glass : suitable for most acidic & neutral,aqueous preparations whether or not for parenteral

    use.

    Type III glass : general suitable for non-aqueous

    preparations for parenteral use, for powders for

    parenteral use (except for freeze-dried preparations)

    and for preparations not for parenteral use.

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    GLASS

    Composition

    Silica (SiO2) 59-75 %

    Calcium oxide (CaO) 5-12 %

    Sodium oxide (Na2O) 12-17 %

    Alumina (Al2O3) 0.5-3.0 %

    Other oxide Barium oxide (BaO)

    Boric oxide (B2O2)

    Potassium oxdie (K2O)

    Magnesium oxide (MgO)

    Glass type & recommendation for used

    Except for type I glass containers, glass

    containers for pharmaceutical preparation are

    not to be re-used Containers for human blood and blood

    components must not be re-used.

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    Quality of glass container

    Test for hydrolytic resistance

    To define the glass type (I, II or III)

    To control its hydrolytic resistance

    Containers for aqueous parenteral preparations

    are tested for arsenic release Colouredglass containers are tested for spectral

    transmission.

    Hydrolytic Resistance (EP)

    Test A and B or

    Test A and C

    Type I & Type II glass containers where it is

    necessary to determine whether the high

    hydrolytic resistance is due to the chemical

    composition or to the surface treatment

    Test B (glass grains

    test) or Test C (etching

    test)

    Type I glass containers

    ( to distinguish from Type II and type III glass

    container)

    Test A

    (surface test)

    Type I & Type II glass containers

    ( to distinguish from Type III glass container)

    Test to be performedType of glass container

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    Hydrolytic Resistance (EP)

    By titration of the extract solutions obtained underthe conditions described for test A, B and C

    TEST A : SURFACE TEST (hydrolytic resistance ofthe inner surfaces of glass container)

    TEST B : GLASS GRAINS TEST (hydrolytic

    resistance of glass grains) TEST C : ETCHING TEST ( To determine whether

    the containers have been surface-treated)

    Limit values in the test for Surface Glass Test

    (Test A)

    2.20.20Above 500

    2.80.30Above 200 and up to 500

    3.80.40Above 100 and up to 200

    4.80.50Above 50 and up to 100

    6.10.60Above 20 and up to 50

    8.10.80Above 10 and up to 20

    10.21.0Above 5 and up to 10

    13.21.3Above 2 and up to 5

    17.61.8Above 1 and up to 2

    20.02.0Up to 1

    Type IIIType I and II

    Glass containers

    Maximum volume of 0.01 M HCl per 100 ml of test liquid (ml)

    Filling volme(ml)

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    Limits for Glass Grains Test (Test B)

    Not more than 8.5Type II and Type III

    Not more than 1.0Type I

    ml of 0.02 MHClGlass Containers

    Chemical Resistance (USP 31)

    Powdered Glass Test

    Surface Glass Test Water Attack at 121o

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    Glass

    Other factors to be considered in glass containerselection process are

    Thermal expansion properties (:- freeze-drying)

    If a product is sensitive to particular ions :-

    bariumor calcium If the glass is to be sterilized by radiation, a

    special formulation containing cerium oxidemust be use.

    Coloured Glass

    Is obtained by the addition of small amounts of

    metal oxides, chosen according to the desired

    spectral absorbanceIron and manganese dioxide

    Iron oxide, manganese dioxide, chromium dioxide

    Cobalt oxide

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    Light Transmission

    Light resistant container

    EP 3.2 Container

    Glass Container for Pharmaceutical Test Spectral Transmission for Coloured Glass

    Container

    USP Container Performance Testing

    Light Transmission Test

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    Light resistant container

    Limits

    Colouredglass containers for

    preparations that are not for parenteral

    use does not exeed10 %at any

    wavelength in the range of 290 nm to450 nm, irrespective of the type and the

    capacity of the glass container

    Limit of spectral transmission for coloured

    glass containers for parenteral preparations

    25

    20

    15

    13

    12

    10

    50

    45

    40

    35

    30

    25

    Up to 1

    Above 1 and up to 2

    Above 2 and up to 5

    Above 5 and up to 10

    Above 10 and up to 20

    Above 20

    Container with

    closure

    Flame-sealed

    containers

    Max. percentage of spectral

    transmission at any wavelength

    between 290 nm and 450 nmFilling volume

    (ml)

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    PLASTICS

    A plastic is a material that contains anessential ingredient one or more

    polymeric organic substances of largemolecular weight.

    Classification of polymer types

    1. Thermosets (Thermosetting plastics)

    2. Thermoplastics

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    PLASTICS

    1. Thermosets (Thermosetting plastics)

    Consist of those plastics that, when subjected toheat, normally will become infusible or insoluble,and as such cannot be remelted.

    2. Thermoplastics

    Consist of those plastics that normally are rigidat operating temperatures but can be remeltedand reprocessed

    POLYMER

    Homopolymer: involve one type of monomer

    Copolymer: involve 2 or more monomers of different

    chemical substance

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    Plastics

    Factors responsible for plastics properties

    Chemical structure

    Molecular weight

    Crystallinity and orientation

    Cross-linking

    Addition of other agents

    Plastics

    Chemical Structure

    Linear polymer chain

    Branchedpolymer chain

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    Plastics

    Molecular weight Melt flow index (MFI)

    Useful factor for characterization of polyolefins

    High melt (flow) indicate lower molecular weights & lowmelt (flow) indicate high molecular weights.

    Increase in MFI is related to : Ease of moulding

    Impact strength (decreases)

    Stress cracking resistance (decreaes)

    Plastics

    Crystallinityand orientation

    Crystallinity

    Orderly compact structureof the molecular chain

    Polymer chain may

    twisted and tangled

    formation given an

    amorphous type polymer

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    Plastics

    Orientation The alignment of crystalline structure in polymeric materials so as to

    produce a highly aligned molecular structure.

    Materials are stretched just below or above their softening point .

    Depending on the degree of orientation, significant changes can

    occur in both the physical & chemical properties.

    Improving clarity

    Reducing to moisture & gas permeation

    improvingchemical resistant

    Plastics

    Cross-linking

    Joints between chains which occur in three

    dimensions.

    Reflected in physical properties, increasing,

    for example, polymer rigidity.

    Thermoset are cross-link.

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    Plastics

    Addition of other agents Antioxidants

    Stablizers

    Plasticizers

    UV absorbers

    Antistatics

    Dyes or pigments Lubricants

    Etc.

    Plastics

    Important problems

    1. Sorption

    2. Desorption (Leaching)

    3. Permeation

    4. Photodegradation

    5. Polymer Modification

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    Thermosets

    Phenol Formaldehyde

    Urea FormaldehydeMelamine Formaldehyde

    Thermosets

    These plastics are used when good dimensional

    and temperature stability are required.

    The formaldehyde plastics have been found themost used in the pharmaceutical industry as

    closures for glass and /or plastics containers.

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    Thermosets

    Melamine Formaldehyde Good-to-excellent dimensional stability

    When used in the manufacture of closures, hightorque strength and good impact strength.

    Good resistance to oils, grease, and many organicsolvent

    Phenol Formaldehyde Good scratch-resistant parts.

    Very low shrinkage and low water-absorptionproperties

    Thermosets

    Urea Formaldehyde

    Good dimensional stability as well as good strength

    properties Highly rigid and provide good resistance to alcohols,

    oils, grease, and some weak acids.

    Use for injection-molded heads for collapsible tubes

    used to contai liquid-based topical product.

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    Thermoplastics

    Polyethylene

    Polypropylene

    Polyethylene Terephthalate (PET)

    Polyvinyl chloride

    Polyvinylidenechloride Polystyrene

    Polycarbonate

    Polyethylene (PE)

    Properties vary according to molecular weight and type. Low density polyethylene (LDPE) branched chain

    High density polyethylene(HDPE) linear chain

    Linear type is more crystalline, more heat resistant, andstiffer

    As crystallinityand density increase, opacity, stiffness,tensile strength, surface hardness, and chemicalresistance increase.

    Both have low water absorption, high resistant to mostsolvents and chemicals and are tasteless and odorless.

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    High Density Polyethylene (HDPE)

    Is the most crystalline material (~ 95%)

    Naturally translucent

    HDPE has better moisture- barrier properties and

    better tensile strength than LDPE.

    HDPE is used widely for bottles of solid dosage formproduct.

    HDPE is NOT suitable for use with essential oils.

    Low Density Polyethylene (LDPE)

    Has branched chains and limit crystallinity (60-65%

    crystallinity)

    More translucent than HDPE LDPE is used when flexibility is required, for

    squeeze bottles of spray and drops, as well as

    drum liner for bulk solid drugs.

    LDPE is significantly more expensive than HDPE

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    HDPE bottles

    HDPE bottle which provide

    protection from light by using

    Titanium dioxide as an

    opacifyingagent

    Polypropylene (PP)

    Lighter, much stiffer and more heat resistantthan HDPE

    Same chemical resistance properties as HDPE Can be sterilized with steam and ethylene oxide,

    but not radiation, unless modified PP are used.

    Biaxial orientation PP (BOPP) will improve itsclarity.

    Used wildly for solid dosage products.

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    POLYPROPYLENE PLASTIC JARS

    Vinyl Plastics

    Vinyl group (CH2=CH-)

    Derivatives

    Vinyl chloride (CH2=CHCl) Vinylidenechloride (CH2=CCl2)

    Vinyl acetate (CH2=COCOCH3)

    Many polymers are made either as homopolymer ofthemselves or as copolymers with other vinylderivatives or other monomer materials.

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    Polyvinyl chloride (PVC)

    UnplasticisedPVC

    Bottle made PVC are naturally clear, have extremely

    good resistance to oils, and have very low oxygen

    transmission.

    PlasticisedPVC

    Plasticizer - DEHP (di(2-ethylhexyl)phthalate) isused most often.

    Plasticization also reduces chemical resistant and

    increases gas and moisture permeation

    Polyvinyl chloride (PVC)

    Factors to consider when PVC is uses forpharmaceutical

    Stablizers Plasticizer

    Monomer residue

    Modifiers

    Lubricants

    Catalylic residue

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    UPVC Film

    Suppositories package

    Polyvinylidene chloride (PVdC)

    Trade name Saran

    Copolymer of vinyl chloride or vinyl acetate and

    vinylidenechloride Excellent resistance to permeation by moisture

    and gas

    Most widely used as a coating

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    Polyethylene terephthalate (PET)

    USP: Polyethylene terephthalate (PET) and Polyethylene

    terephthalate (PETG) bottles that are interchangeably suitable for

    packaging liquid oral dosage form.

    PET resins are long-chain crystalline polymers prepared by the

    condensation of ethylene glycol with dimethyl terephthalate or

    terephthalic acid

    PET copolymer resinsare prepared in similar way, except that theymay contain a small amount of either isophthalicacid (NMT 3 mole

    percent) or 1,4-cyclohexanedimethanol (NMT 5 mole percent)

    PET copolymer resins have physical and spectral properties similar

    to PET

    Polyethylene terephthalate (PET)

    PETG resin are high molecular weight polymers

    prepared by the condensation of ethylene glycol with

    dimethyl terephthalate or terephthalic acid and 15 to 34

    mole percent of 1,4-cyclohexanedimethanol. PETG

    resins are clear, amorphous polymers.

    PET and PETG resins do not contain any plasticizers ,

    processing aids, or antioxidants. Colorants,if used in the

    manuacture of PET and PETG bottles, do not migrate

    into the contained liquid.

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    PET bottles and jars

    They offer a durable container with excellent gloss, and the

    clarity and sparkle of glass. PET plastic bottles and jars are resistant to breakage, have

    excellent properties of carbonation retention, have high oxygenbarrier, are l ight to handle and transport,.

    Choose PET jars for bath sal ts and bottles for lot ions withessential oils to keep in the aroma.

    Polystyrene (PS)

    PS has relative low heat resistance and is

    attacked by a number of chemical agents.

    Conventional grade clearcrystal grade, lack of impact

    strength.

    Impact-modified graded copolymerized with

    acrylonitrile and butadiene, poor optical

    properties.

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    Polycarbonates

    PC are formed by condensation of polyphenols

    such as bisphenol-A with phosgene.

    PC are transparent thermoplastics with high

    strength and high temperatures resistance.

    Because they are expensive, their use is imited

    to specialty application.

    Ionomer (Surlyn)

    Are sodium or zinc salts of ethylene/ methacrylic

    acid copplymers.

    Is used as an inner ply in laminates, offering godheat sealing (even when the seal area is

    contaminated by liquid or powder) over a wide

    temperature range.

    Are clear , semiflexible, tough materials with good

    abrasion resistance.

    Valued in sachet and pouch packs.

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    Polymonochlorotr ifluoroethylene (PCTFE)

    Aclar film Has extremely low transmission of moisture.

    Transparent, and can be heat sealed, laminated,printed, thermoformed, metallized.

    Because it is the most expensive plastic used in the

    pharmaceutical industry, it is employed only where themost demanding barrier properties are required.

    Laminated Aclar/PVC sheet is used widely inthermoformed blister pack for moisture-sensitive soliddosage form.

    Polyurethane Foams

    Are formed by polymerization in the presence of

    a foaming agent.

    Used as a replacement for cotton wool in tabletcontainers.

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    Material Code System Symbols

    PETE

    HDPE

    PVC

    LDPE

    PP

    PS

    Others

    1

    2

    3

    4

    5

    6

    7

    Comparison of Polymer Material

    GF/GE477121.33PETE

    FFE/G4.5105241.27PETG

    EEE1.85314.41.36OPET

    F/GFG/E0.3195680.91OPP

    F/GFP0.33901350.91PP

    FFE109252341.20PC

    F/GFE8.511603301.05PS

    F/GGG3.027171.32PVCF/GF/GP0.35801850.98HDPE

    F/GF/GP1.327003000.92LDPE

    Chemica

    l resist.

    Drop

    impact

    ClarityWater

    vapor

    CO2O2DensityMaterial

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    DISCLAIMER :This matrix may only be used as anindication of how different materials relate to each other.

    Testing and manufacturing conditions can influence the

    properties of the materials and bottles. Preformdesign, mold

    and machine maintenance, resin drying time and different

    variations of resin can vary the properties drastically.

    Density : G/CC

    O2 : CC/100 SQ IN. 24 HR (lower = better)

    CO2 : CC/100 SQ IN. 24 HR (lower = better)

    RATING : P = Poor, F = Fair, G = Good, E = Excellent

    Sterilization

    Steam sterilization at temperature of 121o

    Polypropylene

    High density polyehthylene Polycarbonate

    PVC for certain application

    All thermosets

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    Sterilization

    Gas sterilization (Ethylene Oxide) Cannot be used for containers of aqueous product because

    side-reaction products such as ethylene glycol and 2-chloroethanol are formed.

    Ethylene oxide itself is carcinogenic.

    Regulatory permissible limit have been established forresidual levels of ethylene oxide. Packaged products are

    degassed prior to shipping or use. Degassing properties depend upon geometry, heat history,

    storage conditions, contact with other plastics, and type ofsecondary packages used. Because of this complexity,degassing hold times must be determined for each product.

    Sterilization

    Irradiation Can cause degradation or cross-linking of certain

    polymers.

    Particularly serious for polyprolylene. Although aradiation stable form of PP has been developed, itmay not suitable for multiple sterilizations.

    PVC loses hydrochloric acid upon radiation,decomposing into unstable fragments, which maythen cross-link. This dehydrochlorinationlead to theformation of conjugated double bonds, which impartyellow discoloration.

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    Aluminium

    Tin

    Tinplate

    Aluminium

    Density of 2.7

    Odourless, tasteles, non-toxic and sterilizable

    Corrosion Direct chemical attack

    Strong acid and alkaline

    Mercurrial compound

    Galvanic corrosion

    Electrolytes

    Halogen : chloride

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    Tinplate

    Mild or low-carbon steel sheet or strip

    which is coated on both sides with pure tin

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    BLISTER PACKAGE

    2 basic packaging components

    A. Forming film

    Thermoformed

    Cold formed

    B. LiddingMaterial

    Push-through

    Peelable

    BLISTER PACKAGE MATERIAL

    Main consideration in selecting suitable

    material

    Degree to which the product needs to be

    protected from light, moisture & gas

    permeation

    Differing cost implication

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    BLISTER PACKAGE MATERIAL

    Choice of film thicknessaffects both materialcost and barrier properties

    Other considerations are Machineability

    production rate

    Depth of the blister Wall thickness and uniformity of the thickness

    Sealing properties

    BLISTER PACKAGE MATERIAL

    Thermoformed Materials UnplasticizedPVC

    Most common material because it is thermoformed easily andhas barrier properties that are adequate for many drugs.

    Typical film thickness of 250m (10 mil)

    PVdC-coated PVC PVC applying a 25 to 50m coating of PVdCcan increase

    the water vapor barrier properties 5- to 10 fold.

    Aclar / PVC 15 fold less permeable to moisture than is PVC of

    comparable thickness.

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    BLISTER PACKAGE MATERIAL

    PP

    Water- vapor permeability of uncoated PP is lower than PVC,

    and is comparable to PVdCcoated PVC

    One problem posed by PP processing is thermoforming.The

    temperature required for thermoforming PP and the

    temperature of subsequent cooling process must be precisely

    controlled. Another problem is warping of package often resulting in

    the requirement for PP formed packages to be straightened

    before cartoning.

    BLISTER PACKAGE MATERIAL

    Cyclic Olefin Copolymer (COC)

    New high barrier thermoforming film.

    Excellent thermoformability and moisture barrier properties.

    Its tends to be brittle on its own, so it is usually laminates to

    PP to withstand forming.

    30 PP / 190 COC / 30 PP

    30 PP / 300 COC / 30 PP

    Can be thermoformed on existing blister lines for PVC,

    PVC/PVdC, and ACLAR/PVC

    COC is a candidate for a lamination to cold-form foil as a

    sealant side because of its ease of forming.

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    BLISTER PACKAGE MATERIAL

    Cold formed

    Laminated of OPA / aluminium/ PVC

    OPA = biaxially oriented polyamide (nylon)

    OPA is use primary for it forming capabilities

    Enhance the forming process due to its elasticity

    As it stretch, it bring the aluminiumwith it to create the cold form cavity.

    Almost entirely eliminate water-vapor permeability.

    The cost / m2 is equivalent to PVdC- coated PVC.

    Required more packaging material than thermoformed plastics

    for packaging the same number and the same size of tablets or

    capsules.

    BLISTER PACKAGE MATERIAL

    Cold formed

    Thermoformed

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    BLISTER PACKAGE MATERIAL

    25250200PVC / Aclar

    1001000500PVC / PVdC

    8665003500PVC

    % increase from

    blister formationBlisterSheet

    WVTR (mg/m2/day at 40oC, 80%RH)

    Film structure

    BLISTER PACKAGE MATERIAL

    LiddingMaterial

    Push through simple hard or soft aluminiumfoil Aluminiumfoil usually has thickness varies from 18

    to 25m

    Heat sealing lacquer must comply with FDAstandard and must precisely match therespectively forming film.

    Peeling off paper / aluminiumlaminate

    Child resistance paper /PET / Foil

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    Strip Packaging

    Produced at lower speeds and occupy greater volume than

    blister

    Pocket area is critical to

    diameter, shape and

    thickness of the product

    If the pocket is too tight, tearing,perforation of the pocket periphery

    or wrinkling of the seal area may occur.

    Strip Packaging Materials

    the choice of laminate structure

    Technical requirements

    Cost of base materials Cost of lamination processes

    Amount of laminate required (quantity)

    Yield from which the cost per area of laminate is

    derived

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    Solid Oral Dosage forms

    Fillers, desiccants, andother absorbent material areconsidered primary packaging components.

    USP monographs for Purified Cotton and PurifiedRayon sufficient standards to established the safety ofthese materials Cotton need not meet the monograph requirements for

    sterility, fiber length or absorbency

    Rayon need not meet the monograph requirements for fiberlength or absorbency

    Rayon has been found to be a potential source of dissolutionproblem for gelatin capsules and gelatin-coated tablets.

    Elastomeric Closures for Injection

    Are produced from natural or synthetic substances.

    Complex mixture of many ingredients Basic polymer

    Vulcanizing agent

    Accelerators

    Filler

    Pigments

    Safety USP Elastomeric Closure for Injections testing

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    Elastomeric Closures for Injection

    Properties are dependent not only upon

    those ingredients, but also on processing

    procedure :-mixing, milling, dusting agent

    used, molding and curing.

    Factor such as cleansing procedure,contacting media, and conditions of storage

    may also affect the suitability of an

    elastomeric closure for a specific use.

    Drugselection

    Preformulation

    Drugstability

    Formulation

    Dosageform

    design

    Dosageform

    selection

    Production

    Heat Light Moisture Oxygen

    Heat Light Moisture Oxygen

    Long term

    stability

    Packaging

    Degradation

    pathway

    Drugexcipient

    interaction

    Cool Amber Tight Sealed N2

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    Stability testing

    Should be conducted on the dosage form

    packaged in the container closure system

    proposed for marketing ( including, as

    appropriate, any secondary packaging and

    container label)

    Aseanguideline on stability study of drug product

    Stability Studies

    Ultimate proof of suitability of the

    container closure system and the

    packaging processes established by

    full shelf life stability studies

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    Sampling plan for packaging material

    Should take account of at least the following

    Quantity received

    Quality required

    Nature of material (:- primary packagingmaterials and/or printed packaging materials)

    Production methods Knowledge of Quality Assurance system of the

    packaging materials manufacturer based onaudits.

    PIC/GMP ANNEX 8

    Sampling plan for packaging material

    Efficient inspection does not mean large sample sizes,

    and it therefore cost effective (as well as logical) for

    sample sizes to be as low as possible, but compatiblewith the risk level.

    Examples of the factors that quantify sample size are:

    Machine performance

    New suppliers

    Sterile / clean components

    Reel fed laminates

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