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PAM-STAMP 2G 2012.2
ESI Examples
October 2013 GR/PAST/13/06/00/A
PAM-STAMP 2G 2012.2
ESI EXAMPLES
The documents and related know-how herein provided by ESI Group subject to contractual conditions are to remain confidential. The CLIENT shall not disclose the documentation and/or related know-how in whole or in part to any third party
without the prior written permission of ESI Group.
© 2013 ESI Group. All rights reserved.
PAM-STAMP 2G 2012.2 i ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
CONTENTS
CONTENTS
LIST OF AVAILABLE EXAMPLES 1
EXAMPLES DESCRIPTION 3 ESI Box --------------------------------------------------------------------------------------- 3 ESI Tray -------------------------------------------------------------------------------------- 4 ESI Door Inner ------------------------------------------------------------------------------ 5 ESI Hood Inner ----------------------------------------------------------------------------- 6 ESI C-Pillar ---------------------------------------------------------------------------------- 7 ESI Numisheet 2008 BM03 ------------------------------------------------------------- 8
STAMP TOOLKIT 9 Toolkit Presentation ----------------------------------------------------------------------- 9 Toolkit Single Action Macro ----------------------------------------------------------- 10 Toolkit Double Action Macro ---------------------------------------------------------- 11
PAM-STAMP 2G 2012.2 1 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
LIST OF AVAILABLE EXAMPLES
LIST OF AVAILABLE EXAMPLES ESI Box
Step by step, complete creation of a standard double action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a double action stamping, start computation, and post-process results. Copy a project and modify blank, modify drawbeads. More details… Go to Tutorial…
ESI Tray
Step by step, complete creation of a standard single action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Picking of computed model to add the stage of trimming-springback and start the computation.
More details… Go to Tutorial…
ESI Door Inner
Complete creation of an industrial single action stamping with import CAD from DieMaker, tailored blank creation, tools creation with welding line, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Modify the project to add SSU option.
More details… Go to Tutorial…(1) Go to Tutorial…(2 - SSU)
ESI Hood Inner
Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping, start computation, and post-process results. Complete DieMaker workflow with iterations, described in tutorial 2 (data file not included).
More details… Go to Tutorial…(1) Go to Tutorial…(2 - DM) ESI C-Pillar
Complete creation of an industrial single action stamping with import CAD from Diemaker, blank creation, tools creation, macro use for a single action stamping.
More details… Go to Tutorial…
ESI Numisheet 2008 BM03
Complete creation of a hot forming simulation for an industrial single action stamping with import and mesh tools, blank creation, macro use for a single action stamping, start computation, and post-process results.
More details… Go to Tutorial…
ESI EXAMPLES 2 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group
LIST OF AVAILABLE EXAMPLES
Toolkit Presentation
Detailed presentation of Stamp Toolkit with tips and tricks to show how to create macros, used then in Process tab in Pamstamp when defining the Setup.
More details…… Go to Tutorial…… Toolkit Single Action
Tutorial step by step to explain how to create a single action macro in Stamp Toolkit.
More details…… Go to Tutorial… Toolkit Double Action
Tutorial in addition of single action toolkit tutorial to show how to modify a single action macro for creating a double action macro.
More details… Go to Tutorial…
PAM-STAMP 2G 2012.2 3 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
EXAMPLES DESCRIPTION ESI Box
EXAMPLES DESCRIPTION ESI BOX
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Description: • Basic stamping case
• One stage
• Double action process
• Uniform drawbeads
• Symmetric case
Material Data: • Material name: box
• Standard steel
• Hill 48 for plasticity law
• Krupkowsky law for hardening
• Orthotropic type
Tutorial Scope: Step by step, complete creation of a standard double action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a double action stamping, start computation, and post-process results. Copy a project and modify blank, modify drawbeads.
Available Files: Tutorial …\Examples\Standard_Forming\ESI_Box\ESI_Box.pdf
Data …\Examples\Standard_Forming\ESI_Box
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ESI EXAMPLES 4 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group
EXAMPLES DESCRIPTION ESI Tray
ESI TRAY back to list of examples…
Description: • Basic stamping case
• Multistage with Trimming-Springback
• Single action process
• Non uniform drawbeads
Material Data: • Material name: Tray_GPa
• Standard steel
• Hill 48 for plasticity law
• Hollomon law for hardening
• Orthotropic type
Tutorial Scope: Step by step , complete creation of a standard single action stamping with import, blank creation, tools creation, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Picking of computed model to add the stage of trimming-springback and start the computation.
Available Files: Tutorial …\Examples\Standard_Forming\ESI_Tray\ESI_Tray.pdf
Data …\Examples\Standard_Forming\ESI_Tray
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PAM-STAMP 2G 2012.2 5 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
EXAMPLES DESCRIPTION ESI Door Inner
ESI DOOR INNER back to list of examples…
Description: • Industrial stamping example
• Multistage
• Tailored welded blank
• Single action process
• Non uniform drawbeads
Material Data: • Material name: DX57_0.7mm_SZFG
• Standard steel
• Hill 48 for plasticity law
• Orthotropic type
Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, tailored blank creation, tools creation with welding line, drawbeads creation, macro use for a single action stamping, start computation, and post-process results. Modify the project to add SSU option.
Available Files: Tutorial …\Examples\Tailored_Blank\ESI_Door_Inner\
ESI_Door_Inner.pdf
…\Examples\Tailored_Blank\ESI_Door_Inner\ ESI_Door_Inner_SSU.pdf
Data …\Examples\Tailored_Blank\ESI_Door_Inner
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ESI EXAMPLES 6 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group
EXAMPLES DESCRIPTION ESI Hood Inner
ESI HOOD INNER back to list of examples…
Description: • Industrial stamping example
• Multistage
• Single action process
• Symmetric blank
Material Data: • Material name: Al6111_iso_Xmm
• Special steel or aluminum
• Hill 48 for plasticity law
• Krupkowsky law for hardening
• Orthotropic type
Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping, start computation, and post-process results. Complete DieMaker workflow with iterations, described in second tutorial (_DM).
Available Files: Tutorial …\Examples\Standard_Forming\ESI_Hood_Inner\
ESI_Hood_Inner.pdf
…\Examples\Standard_Forming\ESI_Hood_Inner\ ESI_Hood_Inner_DM.pdf
Data …\Examples\Standard_Forming\ESI_Hood_Inner
(Data file available only for first tutorial) back to list of examples…
PAM-STAMP 2G 2012.2 7 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
EXAMPLES DESCRIPTION ESI C-Pillar
ESI C-PILLAR back to list of examples…
Description: • Industrial stamping example
• Multistage
• Single action process
• Physical drawbeads
• Symmetric blank
Material Data: • Material name: St05Z_Xmm
• Standard steel
• Hill 48 for plasticity law
• Orthotropic type
Tutorial Scope: Complete creation of an industrial single action stamping with import CAD from DieMaker, blank creation, tools creation, macro use for a single action stamping.
Available Files: Tutorial …\Examples\Standard_Forming\ESI_C_Pillar\
ESI_C_pillar.pdf
Data …\Examples\Standard_Forming\ESI_C_Pillar
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ESI EXAMPLES 8 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group
EXAMPLES DESCRIPTION ESI Numisheet 2008 BM03
ESI NUMISHEET 2008 BM03 back to list of examples…
Description: • Hot forming
• Multistage
• Single action process
• Reference : Numisheet 2008 Benchmark n°3
Material Data: • Material name: 22MnB5-MPa-Thermal-Metallurgy_2012
• Standard steel
• Hill 48 for plasticity law
• Isotropic type
Tutorial Scope: Complete creation of a hot forming simulation for an industrial single action stamping with import and mesh tools, blank creation, macro use for a single action stamping, start computation, and post-process results.
Available Files: Tutorial …\Examples\Hot_Forming\ESI_Numisheet_2008\
ESI_Numisheet_2008_BM03.pdf
Data …\Examples\Hot_Forming\ESI_Numisheet_2008
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PAM-STAMP 2G 2012.2 9 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
STAMP TOOLKIT Toolkit Presentation
STAMP TOOLKIT TOOLKIT PRESENTATION
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Description: • Stamp Toolkit
• Global presentation with tips and tricks
Tutorial Scope: Detailed presentation of Stamp Toolkit with tips and tricks to show how to create macros, used then in Process tab in Pamstamp when defining the Setup.
Available Files: Tutorial …\Examples\Stamp_Toolkit\Stamp_Toolkit.pdf
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ESI EXAMPLES 10 PAM-STAMP 2G 2012.2 (released: Oct-13) © 2013 ESI Group
STAMP TOOLKIT Toolkit Single Action Macro
TOOLKIT SINGLE ACTION MACRO back to list of examples…
Description: • Stamp Toolkit
• Single Action Macro
Tutorial Scope: Tutorial step by step to explain how to create a single action macro in Stamp Toolkit.
Available Files: Tutorial …\Examples\Stamp_Toolkit\ESI_Toolkit_Single_Action.pdf
Data …\Examples\Stamp_Toolkit\Tutorial_Single_Action.ksa
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PAM-STAMP 2G 2012.2 11 ESI EXAMPLES © 2013 ESI Group (released: Oct-13)
STAMP TOOLKIT Toolkit Double Action Macro
TOOLKIT DOUBLE ACTION MACRO back to list of examples…
Description: • Stamp Toolkit
• Double Action Macro
Tutorial Scope: Tutorial in addition of single action toolkit tutorial to show how to modify a single action macro for creating a double action macro.
Available Files: Tutorial …\Examples\Stamp_Toolkit\ESI_Toolkit_Double_Action.pdf
Data …\Examples\Stamp_Toolkit\Tutorial_Double_Action.ksa
back to list of examples…