Panasonic Mounters

Contents

SMT process flowEquipment StructureFeeders & NozzlesMenu items Starting production Basic trouble HandlingStopping Production

Printer Visual Inspection High Speed Mounter

AOI Reflow

Final Visual Inspection

General Mounter

Finished Product

Multi-Function Mounter

SMT Process flow

Microsoft PowerPoint Presentation

SMT Process flow

Equipment Structure

Touch-screen & console

Feeders SFC scanner & link

PATLITE

Feeder-cart pwr supply

Feeder cart

Used tape boxComponent reels

Introduction to Mounter Parts

Feeder & Nozzles Nozzle Station(4) Operating panel(2) Touch screen (2) Recognition Camera(2) Head(4) Support table (4) Feeder Cart (4) Safety cover (4)

Feeders

Intelligent feeders: 8mm Double Feeders

Adjustable feeders: 12mm/16mm

24mm/32mm 44mm/56mm

Feeder Support Guides

Paper

No support　（ B ＞ 1.3mm ）

Emboss（ 3.2 A 4.6mm≦ ≦ ） and （ 1.2 B 1.3mm≦ ≦ ）

Emboss　（ A ＜ 3.2mm ） and （ 1.2 B 1.3mm≦ ≦ ）

PaperB=0.8mm （ B 0.85mm≦ ）

Paper B=1.0mm （ B 1.05mm≦ ）

B

A

②

③

④

⑤

⑥

Pitch

Definition: Distance between the two holes of the

reel.

Standard---4mm

Component Pitch: Distance along the component

4

12

Loading – Feeder System

Loading Feeders

Unloading– Feeder System

Nozzle Holder & Station

Nozzles

Operating Panel

Operating Panel

Touch panel

High speed Head: Nozzle per head - 8 nozzle each head Max speed:0.06s/chip Accuracy: ±50 µm/chip Component dimensions:0201 chip to L 24 mm x W 24 mm Multi function Head Nozzle per head -3 nozzle each head. Max. speed: 0.18 s/QFP 0.21s/BGA Placement accuracy : ±35 µm/QFP (Cpk1) Component dimensions: 0402 chip to L 100 mm x W 90 mm

Head Type

Detaching – Feeder Cart Change

Detaching Feeder Cart

Detaching Feeder Cart Contd.

Detaching – Feeder Cart Change

Attaching – Feeder Cart Change

Attaching Feeder Cart

Start production

No errors

Possible errors

Set the feeder

Close the cover & start

Change Nozzle

Cause Solution

Pickup position is not Proper

Teach Pickup position

Peel of tape Struck Adjust the feeder

Nozzle Bad Change or clean nozzle

Pitch not set Adjust the pitch in the feeder

Chip Pickup Error

Tape Float Error

Cause Solution:

Table Cover is open.

Close the cover.

sensor Interfered. Clear the Obstacle

Top Tape Cut off Adjust the Tape

Stop Production

SFC System

SFC-Shop floor Control

Track no. Part no. Serial no. Finish

Undo Operator ID Machine ID PCA P/N

Track no. Part no. Serial no. Finish